CN203833825U - Vertical-horizontal double-baking system - Google Patents
Vertical-horizontal double-baking system Download PDFInfo
- Publication number
- CN203833825U CN203833825U CN201420204078.0U CN201420204078U CN203833825U CN 203833825 U CN203833825 U CN 203833825U CN 201420204078 U CN201420204078 U CN 201420204078U CN 203833825 U CN203833825 U CN 203833825U
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- vertical
- cavity
- bakes
- hot
- heater
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- 239000004744 fabric Substances 0.000 claims abstract description 28
- 239000003365 glass fiber Substances 0.000 claims abstract description 19
- 239000007921 spray Substances 0.000 claims description 8
- 208000002925 dental caries Diseases 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 239000000126 substance Substances 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000009529 body temperature measurement Methods 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 206010028980 Neoplasm Diseases 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 238000010009 beating Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a vertical-horizontal double-baking system. The vertical-horizontal double-baking system comprises a vertical pre-baking oven and a horizontal baking oven, wherein the vertical pre-baking oven comprises at least two cavities formed vertically, each cavity is provided with a plurality of heating plates on the upper portion of the inner wall and provided with a plurality of air ejector pipes for ejecting hot air on the lower portion of the inner wall, and glass fiber base cloth enters from the bottom of the first cavity, exits out of the top of the first cavity, enters from the top of the second cavity and exits out of the bottom of the second cavity, and so on; the horizontal baking oven comprises an oven body, the lower portion in the oven body is provided with at least two rows of air ejector pipes which eject the hot air and are transversely arrayed, the upper portion in the oven body is provided with at least two rows of heating plates arrayed transversely, and the glass fiber base cloth enters the portions between all the rows of air ejector pipes from the oven body, then passes through the portions between all the heating plates and is conveyed in a folded state. The vertical-horizontal double-baking system has the advantages of being high in production efficiency, stable in product quality and low in production cost.
Description
Technical field
The utility model relates to a kind of vertical sleeping pair and bakes system, is mainly used among the technical field of fibre chemistry processing.
Background technology
Glass fibre has high strength, high temperature resistant, corrosion-resistant, dimensional stability is good.But it exists not wear-resisting, not folding, so will serve as high-temperature-resistant filtering material, must carry out chemical conversion treatment to it, at its surface-coated one deck protecting materials, to overcome its performance deficiency, also give its some performances to meet high-temperature-resistant filtering material performance requriements.Be used for Woven glass cloth to carry out chemical conversion treatment unit, domestic have three major types conventionally: horizontal, vertical and hybrid.Domestic industry greatly mainly with horizontal be main.(this horizontal unit, it processes stove is horizontal chamber oven, mostly gives and bakes integral type.) due to this horizontal chamber oven, base cloth is level run in furnace chamber, has just entered furnace chamber, treatment solution can move under action of gravity, makes two gel contents of goods inconsistent, and performance is bad.Secondly because stove has certain length, in it, deflector roll must be set, so produce roll banding phenomenon.Vertical heater, theoretically, as long as highly enough, reasonable in design is to avoid roll banding phenomenon to produce, as there is not roll banding in more than 30 meter of high vertical stove of external report, but its operational difficulty, in design, must solve some technical barriers, domestic vertical heater height is all less than 10M, thereby roll banding is also unavoidable.Hybrid give baker be vertical, to bake stove be horizontal (or the two body-lined type), this processing stove, equally due to insufficient height, does not solve roll banding technical barrier in design.
Roll banding is ubiquitous problem in industry.Steeping fluid is adsorbed by base cloth, entering furnace chamber with base cloth is heated, having part steeping fluid to be scraped adheres in guide rollers, pass in time, sticking to steeping fluid on deflector roll can slowly solidify, can not be uniform owing to sticking to steeping fluid on deflector roll, add become sticky thereafter thick, and be stained with glass lousiness, impurity etc. in furnace chamber, thereby form " tumour ", these patches exist fabric quality impact very large, so producing after for some time, must blowing out carry out roller clearly---remove " tumour " that guide roller surface adheres to.So not only affect production efficiency, increase energy expenditure, and clear roller labour intensity is large.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of vertical sleeping two systems that bake.
The utility model is achieved through the following technical solutions.
A kind of vertical sleeping pair bakes system, comprises vertical baker, the horizontal stove that bakes of giving;
The above-mentioned vertical baker that gives comprises at least two cavitys that vertically arrange, the upper inside wall of above-mentioned each cavity all arranges polylith hot-plate, bottom arranges the many gas ejector pipes that spray hot blast, glass fibre base cloth enters top by first cavity bottom and goes out, enter bottom by second cavity top again and go out, the like;
The above-mentioned horizontal stove that bakes comprises body of heater, above-mentioned body of heater inner lower is divided setting at least two rows the gas ejector pipe of transversely arranged injection hot blast, setting at least two row is divided on top transversely arranged hot-plate, glass fibre base cloth is entered through between each row's gas ejector pipe by body of heater, then carries through being folded state between each hot-plate.
Further, above-mentioned vertical longitudinal, above-mentioned horizontal body of heater inherence that bakes stove, cavity inherence of giving baker laterally all arranges multiple observing and controlling warm spots, the hot-plate in its temperature-measuring range of each observing and controlling warm spot control.
Further, above-mentioned observing and controlling warm spot is set to thermopair.
Further, the gas ejector pipe in the above-mentioned vertical cavity that gives baker and in the above-mentioned horizontal body of heater that bakes stove, its surface uniform is provided with many openings, and the hot blast in above-mentioned opening guiding gas ejector pipe sprays to glass fibre base cloth.
Further, the above-mentioned vertical cavity that gives baker is provided with two.
Further, in the above-mentioned horizontal body of heater that bakes stove, above-mentioned gas ejector pipe arranges two rows, and above-mentioned hot-plate arranges two rows.
The beneficial effects of the utility model:
Towerly give baker design due to what adopt high vertical two cavity configurations, process base cloth and in furnace chamber, be vertical running status, two gel content homogeneous are even; It is main adopting warm air beating, and electrically heated is auxiliary, realizes step temperature control in furnace chamber, realizes in the object of giving overwhelming majority absorption moisture evaporative removal in baker; The horizontal stove that bakes is realized Double-side hot air to blowing heating and following two-sided electrically heated to base cloth, meets the requirement of base cloth surface chemical treatment process, and crosslinked film forming is good.Reach glass fiber filter material color and luster homogeneous after chemical conversion treatment, quality softness, wear-resisting folding quality is good, stable performance texts, and solved the old difficult problems such as industry internal surface chemical treatment roll banding, the utility model unit production efficiency is high, constant product quality, production cost is low.
Brief description of the drawings
Fig. 1 is the vertical structural representation that gives baker of the implementation case;
Fig. 2 is the horizontal structural representation that bakes stove of the implementation case.
Embodiment
According to drawings and embodiments the utility model is described in further detail below.
Fig. 1 is the vertical structural representation that gives baker of the implementation case, and Fig. 2 is the horizontal structural representation that bakes stove of the implementation case, with reference to Fig. 1, Fig. 2, and the utility model, vertical sleeping pair bakes system, comprises vertical baker, the horizontal stove that bakes of giving.
The vertical baker that gives, comprise at least two cavitys that vertically arrange, in the implementation case, cavity is provided with two, be designated as respectively the first cavity 1-4 and the second cavity 1-6, the upper inside wall of each cavity all arranges polylith hot-plate 1-3, bottom arranges the many gas ejector pipe 1-2 that spray hot blast, and its surface uniform of gas ejector pipe 1-2 is provided with many openings, and the hot blast in opening guiding gas ejector pipe 1-2 sprays to glass fibre base cloth.Be provided with the first guide deflection sheave 1-7 at the top of the first cavity 1-4, the top of the second cavity 1-4 is provided with the second guide deflection sheave 1-5, is provided with one group of biography guide roller set 1-1 being made up of three deflector rolls in the bottom of the second cavity 1-6.
Glass fibre base cloth enters the first cavity 1-4 by the first cavity 1-4 bottom, it is sprayed to hot blast to approach gas ejector pipe 1-2 and electric heating panel 1-3 carries out Baking out to it, go out and entered by the first guide deflection sheave 1-7 and the second guide deflection sheave 1-5 guiding the top of the second cavity 1-6 from the first cavity 1-4 top, approach electric heating panel 1-3 sprays hot blast to its Baking out and gas ejector pipe 1-2 to it, go out from the second cavity 1-6 bottom, finally by transferring out by passing guide roller set 1-1 again.
Vertical each cavity inherence of giving baker longitudinally all arranges multiple observing and controlling warm spot 1-9, in the implementation case, each cavity all arranges three observing and controlling warm spot 1-9 and is separately positioned on the position, upper, middle and lower in each cavity, each observing and controlling warm spot 1-9 controls the hot-plate 1-3 in its temperature-measuring range, implement temperature control, realize cavity temperature state in gradient, meet glass dipping base cloth chemical conversion treatment and give baking processing requirement.The implementation case is used thermopair as observing and controlling warm spot 1-9, uses the technical superiority of thermopair to be, thermocouple temperature measurement wide ranges, and performance analogy is stable; Measure precision high, thermopair directly contacts with measurand, is not subject to the impact of intermediate medium; Thermal response time is fast, and thermopair is flexible to temperature variation repercussion; The scope of measuring is large, and thermopair all can continuous temperature measurement from-40～+ 1600 DEG C; Thermopair performance is firm, and physical strength is high, is comparatively applicable to the vertical baker that gives.
The horizontal stove that bakes comprises body of heater 2-1, body of heater 2-1 inner lower is divided setting at least two rows the gas ejector pipe 2-2 of transversely arranged injection hot blast, wherein, gas ejector pipe 2-2 is provided with many openings, to help hot gas to spray to glass fibre base cloth, setting at least two row is divided on top transversely arranged hot-plate 2-4, and glass fibre base cloth is entered through between each row's gas ejector pipe 2-2 by body of heater, then carries through being folded state between each hot-plate 2-4.
In the implementation case, gas ejector pipe 2-2 is provided with two rows, hot-plate 2-4 is provided with two rows, in body of heater 2-1, be also provided with two guide reels and be designated as respectively the first guide reel 2-5, the second guide reel 2-3, the left side that wherein the first guide reel 2-5 is positioned at two row's gas ejector pipe 2-2 (just illustrates position with reference to the accompanying drawings, and the position of unrestricted guide reel), the second guide reel 2-3 is positioned at the right side of two row's hot-plate 2-4, glass fibre base cloth enters body of heater 2-1 level by body of heater 2-1 lower right side and carries left, in the middle of two row's gas ejector pipe 2-2, pass, carried to the right by the first guide reel 2-5 guiding, between gas ejector pipe and hot-plate, pass, carried left by the second guide reel 2-3 guiding again, between two row's hot-plate 2-4, pass, finally go out body of heater 2-1 from body of heater 2-1 left upper portion.
Two row's gas ejector pipe 2-2 carry out hot blast to blowing to glass fibre base cloth, to improve thermo-efficiency, improve Disposal quality, by hot-plate 2-4, glass fibre base cloth are carried out to two electrically heated, make glass fibre base cloth reach film-forming temperature, and make into film uniformity raising.
The horizontal body of heater 2-1 inherence that bakes stove laterally all arranges multiple observing and controlling warm spots, two observing and controlling warm spot 2-7 are set in the implementation case, these two points distribute and are positioned at the body of heater 2-1 front and back ends first half, be positioned at the both sides of two row's hot-plate 2-4, adopt thermopair to carry out automatic temperature measurement, by temperature control circuitry, regulate to bake each electric heating system power be set in stove, thereby reach, the horizontal stove that bakes is carried out to temperature control, bake furnace chamber temperature of lower lower than top, front-end temperature is lower than rear end, and makes top temperature reach film-forming temperature requirement.
The utility model, towerly gives baker design due to what adopt high vertical two cavity configurations, processes base cloth and in furnace chamber, is vertical running status, and two gel content homogeneous are even; It is main adopting warm air beating, and electrically heated is auxiliary, realizes step temperature control in furnace chamber, realizes in the object of giving overwhelming majority absorption moisture evaporative removal in baker; The horizontal stove that bakes is realized Double-side hot air to blowing heating and following two-sided electrically heated to base cloth, meets the requirement of base cloth surface chemical treatment process, and crosslinked film forming is good.Reach glass fiber filter material color and luster homogeneous after chemical conversion treatment, quality softness, wear-resisting folding quality is good, stable performance texts, and solved the old difficult problems such as industry internal surface chemical treatment roll banding, the utility model unit production efficiency is high, constant product quality, production cost is low.
Above-described embodiment is only explanation technical conceive of the present utility model and feature, and its object is to allow the personage who is familiar with this art can understand the utility model content and be implemented, and can not limit protection domain of the present utility model with this.All equivalences of doing according to the utility model spirit change or modify, and all should be encompassed in protection domain of the present utility model.
Claims (6)
1. vertical sleeping pair bakes a system, it is characterized in that, comprises vertical baker, the horizontal stove that bakes of giving;
The described vertical baker that gives comprises at least two cavitys that vertically arrange, the upper inside wall of described each cavity all arranges polylith hot-plate, bottom arranges the many gas ejector pipes that spray hot blast, glass fibre base cloth enters top by first cavity bottom and goes out, enter bottom by second cavity top again and go out, the like;
The described horizontal stove that bakes comprises body of heater, described body of heater inner lower is divided setting at least two rows the gas ejector pipe of transversely arranged injection hot blast, setting at least two row is divided on top transversely arranged hot-plate, glass fibre base cloth is entered through between each row's gas ejector pipe by body of heater, then carries through being folded state between each hot-plate.
2. vertical sleeping two systems that bake according to claim 1, it is characterized in that, described vertical longitudinal, described horizontal body of heater inherence that bakes stove, cavity inherence of giving baker laterally all arranges multiple observing and controlling warm spots, the hot-plate in its temperature-measuring range of each observing and controlling warm spot control.
3. vertical sleeping pair according to claim 2 bakes system, it is characterized in that, described observing and controlling warm spot is set to thermopair.
4. vertical sleeping two systems that bake according to claim 1, it is characterized in that, gas ejector pipe in the described vertical cavity that gives baker and in the described horizontal body of heater that bakes stove, its surface uniform is provided with many openings, and the hot blast in described opening guiding gas ejector pipe sprays to glass fibre base cloth.
5. vertical sleeping pair according to claim 1 bakes system, it is characterized in that, the described vertical cavity that gives baker is provided with two.
6. vertical sleeping pair according to claim 1 bakes system, it is characterized in that, in the described horizontal body of heater that bakes stove, described gas ejector pipe arranges two rows, and described hot-plate arranges two rows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420204078.0U CN203833825U (en) | 2014-04-24 | 2014-04-24 | Vertical-horizontal double-baking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420204078.0U CN203833825U (en) | 2014-04-24 | 2014-04-24 | Vertical-horizontal double-baking system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203833825U true CN203833825U (en) | 2014-09-17 |
Family
ID=51511695
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420204078.0U Expired - Lifetime CN203833825U (en) | 2014-04-24 | 2014-04-24 | Vertical-horizontal double-baking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203833825U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107638750A (en) * | 2017-10-16 | 2018-01-30 | 安徽省绩溪华林环保科技股份有限公司 | A kind of processing method of high-performance carbon black coated filter material |
-
2014
- 2014-04-24 CN CN201420204078.0U patent/CN203833825U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107638750A (en) * | 2017-10-16 | 2018-01-30 | 安徽省绩溪华林环保科技股份有限公司 | A kind of processing method of high-performance carbon black coated filter material |
| CN107638750B (en) * | 2017-10-16 | 2020-04-24 | 安徽省绩溪华林环保科技股份有限公司 | Processing method of high-performance carbon black coated filter material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 230001 No. 6, Hong Chuan Road, Jixi eco industrial park, Xuancheng, Anhui Patentee after: ANHUI JIXI HUALIN ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. Address before: 230001, No. 146, Zhenxiong Road, Jixi County, Xuancheng, Anhui Patentee before: ANHUI JIXI HUALIN FIBERGLASS Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140917 |