CN203904679U - Ultrasonic-assisted cold pad-batch dyeing machine - Google Patents

Abstract

The utility model relates to an ultrasonic-assisted cold pad-batch dyeing machine. The ultrasonic-assisted cold pad-batch dyeing machine comprises a rack, wherein a cloth feeding device, a cooling device, a tension control device and a driving coiling device are arranged on the rack; an evenness padder is arranged between the cooling device and the tension control device; the tension control device is connected with the driving coiling device by a supporting arm; a roller is arranged between the evenness padder and the tension control device; the evenness padder comprises an ultrasonic permeation tank; the driving coiling device is a driving coiling system with constant and low tension. Compared with a dyeing machine the prior art, the ultrasonic-assisted cold pad-batch dyeing machine has the advantages that ultrasonic dyeing is used, the far infrared drying is not needed, steam is not consumed, the consumed water amount is few, the sewage is little, the using amounts of dye and auxiliaries are low, the process is simple and reliable, the preparation period is short, the manpower cost is reduced, the equipment investment is little, the occupied area is small, and the maintenance cost is low.

Description

The cold-rolling heap staining machine that ultrasonic wave is auxiliary

Technical field

The utility model relates to dyeing field, especially relates to the auxiliary cold-rolling heap staining machine of a kind of ultrasonic wave.

Background technology

Staining technique all be take humid heat treatment as basis, and for example high temperature is contaminated, tie dyeing continuously, and its major defect is that energy consumption is large, easily produces migration aberration.To the fabric of tension force sensitivity and be not easy in hot worked fabric processing technology, crease easily and affect the feel of fabric, cold rolling batch-dying process is between dip-dye and continuously between knot dyeing, being a kind of semicontinuous knot dyeing, is a kind of efficient, high-quality, flow process is short, low energy consumption, low cost, the dyeing of of low pollution.Cold-stacking dyeing technique is that knitted fabric is banked up by clot after padding the mixed liquor of dyestuff and alkali lye, at ambient temperature, through certain hour, slowly rotates, and dyestuff spread and fixation is reacted, thereby completes a kind of dyeing course.But this dyeing process is slow, and fabric dye-uptake is low, and the margin to seam seal that rolling causes is also the problem of having a bad headache; And can be too tight due to fabric, so that in dyeing course, colouring be not enough.

Summary of the invention

In order to overcome above-mentioned defect, the utility model provides a kind of ultrasonic wave auxiliary cold-rolling heap staining machine, and energy resource consumption is little, and margin to seam prints controlled, is applicable to large and small batch, many variety production.

The utility model solves the technical scheme that its technical problem adopts: the cold-rolling heap staining machine that a kind of ultrasonic wave is auxiliary, comprise frame, frame is provided with entering arrangment, cooling device and tenslator and initiatively wrap-up, between cooling device and tenslator, be provided with evenness calender, tenslator with initiatively between wrap-up, by support arm, be connected, between evenness calender and tenslator, be provided with roll, cooling device is cooling tank, evenness calender comprises ultrasonic permeability groove, ultrasonic permeability groove connects liquid-supplying system, in ultrasonic permeability groove, be provided with tank level control system, liquid-supplying system connecting fluid level controlling system, initiatively wrap-up is initiatively winding system of permanent low-tension.

In a preferred embodiment of the present utility model, tank level control system comprises level sensor.

In a preferred embodiment of the present utility model, liquid-supplying system comprises proportioning pump.

In a preferred embodiment of the present utility model, roll is acrylonitrile-butadiene rubber roll, promotes and rolls residual effect fruit.

The beneficial effects of the utility model are: adopt after said structure, energy resource consumption is few; The fixation of banking up, compares with existing dyeing, with Ultrasonic Dyeing, do not need far infrared drying, do not need to consume steam, water consumption is few, sewage is few, dyestuff, and auxiliary agent consumption is low, simple and reliable process, the preparatory period is short, and cost of labor reduces, equipment investment is few, and floor space is little, and maintenance cost is low, replacement of products is convenient, controls in batches easily, is applicable to large, small lot, many variety production, degree of fixation is high, Dry Sack rate is high, and look firmness is high, good penetrability, good uniformity, favorable reproducibility, dyeing is simple, easily controls.

Accompanying drawing explanation

Fig. 1 is the utility model structural representation.

In figure: 1, entering arrangment; 2, cooling device; 3, evenness calender; 3-1, ultrasonic permeability groove; 4, tenslator; 4-1, roll; 5, active wrap-up; 6, support arm.

The specific embodiment

Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, thereby so that advantage of the present utility model and feature can be easier to be it will be appreciated by those skilled in the art that, protection domain of the present utility model is made to more explicit defining.

The auxiliary cold-rolling heap staining machine of a kind of ultrasonic wave as shown in Figure 1, comprise frame, frame is provided with entering arrangment 1, cooling device 2 and tenslator 4 and initiatively wrap-up 5, 4 of cooling device 2 and tenslators are provided with evenness calender 3, tenslator 4 is connected by support arm 6 with 5 of wrap-ups of active, 4 of evenness calender 3 and tenslators are provided with roll 4-1, cooling device 2 is cooling tanks, with square cloth internal difference in temperature, the temperature of cloth cover is reduced, thereby can control dye liquor temperature, evenness calender 3 comprises ultrasonic permeability groove 3-1, ultrasonic permeability groove 3-1 connects liquid-supplying system, in ultrasonic permeability groove 3-1, be provided with tank level control system, liquid-supplying system connecting fluid level controlling system, initiatively wrap-up 5 is initiatively winding systems of permanent low-tension, tank level control system comprises level sensor, roll 4-1 is acrylonitrile-butadiene rubber roll, promote and to roll residual effect fruit, and arranging of acrylonitrile-butadiene rubber roll has extended fabric sudden and violent time of leaking in air, makes fabric obtain suitable dry and oxidation, reduces margin to seam and prints, liquid-supplying system comprises proportioning pump, and level sensor and proportioning pump are used in conjunction with, continous mode level sensor, and according to different fabrics, the automatic resize ratio pump discharge of the speed of a motor vehicle, i.e. frequency control, guarantees that liquid level is constant.Level sensor adopts anticorrosion material, and is directly to drop in permeable tank, and volume is little, and quality is light, easy to install, applicable very little installing space, and the tested liquid-level pressure of detector direct sensing, is not subject to the impact of dielectric void, precipitation.

Cold rolling batch-dying process owing to there being margin to seam between fabric, due to margin to seam out-of-flatness, exceeds cloth cover in fixation is banked up process, in turn-up process, can produce impression to fabric, goes into defective cloth.We are except taking the compressing infiltration of ultrasonic permeability groove, take import acrylonitrile-butadiene rubber roll to promote to roll residual effect fruit simultaneously, roll rear ventilative oxidation technology on more, and after fabric having been gone out roll a little, the surface of cloth be oxidized in air, except puckery, and margin to seam prints the improvement of pulling up a horse.

It is also the problem that cold dyeing is had a headache very much that the margin to seam that rolling causes prints, margin to seam prints serious, waste is just serious, especially to close, thin fabric, and the initiatively setting of winding system of permanent low-tension, make winding tension can level off to " zero ", effectively overcome margin to seam and print, opposite joint heading plays good control action, waste is down to minimum.

Tenslator and support arm are used in conjunction with, the lifting automatically with the increase of volume warp of support arm, and the setting of support arm makes fabric without support, and air channel drops to minimum, has guaranteed low-tension rolling, and fabric is wrinkle resistant.

Wrinkle resistant at fabric, under the prerequisite of dying-stable, winding tension is the smaller the better; At proportioning pump flow, allow, under the sufficient prerequisite of textile impregnation, The faster the better for the speed of a motor vehicle; The clot velocity of rotation of banking up is: 3-5 rev/min, excessive velocities easily causes and produces inside and outside aberration because of centrifugal action.Simultaneously because rolling is more loose, rotating speed is too fast easily to be caused cloth to twist in left and right on cloth beam to vacillate.

It is emphasized that: the foregoing is only embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure or conversion of equivalent flow process that utilizes the utility model description and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.

Claims (1)

1. the cold-rolling heap staining machine that ultrasonic wave is auxiliary, comprise frame, it is characterized in that: described frame is provided with entering arrangment (1), cooling device (2) and tenslator (4) and initiatively wrap-up (5), between described cooling device (2) and tenslator (4), be provided with evenness calender (3), described tenslator (4) with initiatively between wrap-up (5), by support arm (6), be connected, between evenness calender (3) and tenslator (4), be provided with roll (4-1), described cooling device (2) is cooling tank, described evenness calender (3) comprises ultrasonic permeability groove (3-1), described ultrasonic permeability groove (3-1) connects liquid-supplying system, in described ultrasonic permeability groove (3-1), be provided with tank level control system, described liquid-supplying system connecting fluid level controlling system, described active wrap-up (5) is initiatively winding system of permanent low-tension.

2. the auxiliary cold-rolling heap staining machine of ultrasonic wave according to claim 1, is characterized in that: described tank level control system comprises level sensor.

3. the auxiliary cold-rolling heap staining machine of ultrasonic wave according to claim 1, is characterized in that: described liquid-supplying system comprises proportioning pump.

4. the auxiliary cold-rolling heap staining machine of ultrasonic wave according to claim 1, is characterized in that: described roll (4-1) is acrylonitrile-butadiene rubber roll.