CN203903666U - Integrated tension station for steel wire rope conveying belt production line - Google Patents
Integrated tension station for steel wire rope conveying belt production line Download PDFInfo
- Publication number
- CN203903666U CN203903666U CN201420295352.XU CN201420295352U CN203903666U CN 203903666 U CN203903666 U CN 203903666U CN 201420295352 U CN201420295352 U CN 201420295352U CN 203903666 U CN203903666 U CN 203903666U
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- Prior art keywords
- steel wire
- tension
- cylinder
- auxiliary
- wire rope
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Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 title abstract description 21
- 239000010959 steel Substances 0.000 title abstract description 21
- 230000000149 penetrating effect Effects 0.000 abstract 2
- 238000012423 maintenance Methods 0.000 description 4
- 206010020772 Hypertension Diseases 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
Abstract
The utility model discloses an integrated tension station for a steel wire rope conveying belt production line. The integrated tension station for the steel wire rope conveying belt production line is convenient to overhaul and operate and comprises a framework (1), wherein a tension device is arranged on the framework (1). The integrated tension station for the steel wire rope conveying belt production line is characterized in that the tension device comprises a cross beam driven by a lifting oil cylinder (6), hydraulic cylinders (5) are evenly distributed on the cross beam, the interval between the hydraulic cylinders (5) is 80-120 mm, each hydraulic cylinder (5) is provided with an oil inlet/outlet (18), a hydraulic valve (14) is arranged at each oil inlet/outlet (18), a piston rod of each hydraulic cylinder (5) is connected with one end of a movable pulley (3), the other end of each movable pulley (3) is connected with a fixed pulley set (2) installed on the framework (1), each movable pulley (3) is provided with a guide device (4), and each fixed pulley set (2) is provided with a tension detector (16). The integrated tension station for the steel wire rope conveying belt production line controls the tension of a single steel wire rope, reduces tension errors among steel wire ropes and improves the quality of a belt, the operation space for penetrating the steel wire ropes is large, the steel wire ropes can penetrate through more easily, and the rope penetrating efficiency is high.
Description
Technical field
The utility model relates to a kind of wire rope conveyer belt production line equipment, specifically a kind of wire rope conveyer belt production line integral type tension station.
Background technology
In the production process of steel cable core conveying belt, must use the device that adds permanent tension force to steel rope----tension station.The tension station using mostly now is integral type, the following problem of ubiquity in use: the one, the tension force oil cylinder of integral type tension station is made an integral body (as shown in figure mono-, figure bis-) by several or tens plunger cases, during use, by an oil inlet, unifying fuel feeding pressurizes, if one of them plunger occurs to leak while needing maintenance to change, whole tension force oil cylinder all will quit work, and impact is normally produced; The 2nd, tension force oil cylinder can not carry out independent accurate control to the tension force of every steel rope, if the excessive quality that will affect adhesive tape of the tension error between steel rope, the 3rd, there is the danger of " pulling out cylinder " in plunger case, when the condition precedent that adds tension force when tension force oil cylinder does not also reach requirement, just start stress and will cause plunger to go out cylinder body completely serious leakage accident occurs; The 4th, the little operational space of causing of spacing between each tension roller of integral type tension station is little, and reeve is inconvenient, sometimes adds in hypertension, also to there will be pulley to squeeze to hang adjacent with it steel rope, have influence on normal production.
Summary of the invention
The purpose of this utility model is to provide a kind of maintenance, easy to operate wire rope conveyer belt production line integral type tension station.
The utility model is to adopt following technical scheme to realize its goal of the invention, a kind of wire rope conveyer belt production line integral type tension station, it comprises framework, framework is provided with tensioner, tensioner comprises the crossbeam being driven by hoist cylinder, on crossbeam, be evenly distributed with hydraulic actuating cylinder, spacing between each hydraulic actuating cylinder is 80 ㎜～120 ㎜, on each hydraulic actuating cylinder, be equipped with into, oil outlet, enter, oil outlet place is equipped with hydraulic valve, hydraulic cylinder piston rod is connected with movable pulley one end, the movable pulley other end is connected with the dead sheave group being arranged on framework, movable pulley is provided with guide piece, dead sheave group is provided with tension detector.
The utility model is for increasing work efficiency, crossbeam one side correspondence is provided with the gate beam being driven by assistance for lifting oil cylinder, on gate beam, be evenly distributed with auxiliary hydraulic cylinder, on each auxiliary hydraulic cylinder, be equipped with auxiliary into and out of hydraulic fluid port, assist and be equipped with auxiliary hydraulic pressure valve into and out of oil port, auxiliary hydraulic pressure cylinder piston rod is connected with special operations pulley one end, the special operations pulley other end is connected with the auxiliary dead sheave group being arranged on framework, special operations pulley is provided with auxiliary guide, and auxiliary dead sheave group is provided with auxiliary tension detector.
Owing to adopting technique scheme, the utility model has been realized goal of the invention preferably, and it is simple in structure, and piston cylinder is made by professional hydraulic actuating cylinder originating firm, and safety, leak tightness and usability are all very good.And each hydraulic actuating cylinder can pass through the independent oil-feed of independent pipeline, if certain hydraulic actuating cylinder only damages, its turnover oil pipe line just need to be turned off and can be changed, can not affect the normal work of other hydraulic actuating cylinder, by tension detector and hydraulic valve, can control the tension force of single wire rope, reduce the tension error between steel rope, the quality that improves adhesive tape, the pulley room of tension station is apart from increase, and the operational space of reeve is also large, steel rope more easily passes through, and reeve efficiency is higher.
Accompanying drawing explanation
Fig. 1 is the structural representation that improves forward pull device;
Fig. 2 is A-A view in Fig. 1;
Fig. 3 is the utility model structural representation;
Fig. 4 is the structural representation of tensioner in Fig. 3.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is described in further detail.
By Fig. 1, Fig. 2 is known, tensioner comprises crossbeam 8, crossbeam 8 is provided with 11 plunger cases, 11 plunger cases are made an integral body, during use, by an oil inlet, unifying fuel feeding pressurizes, there is the danger of " pulling out cylinder " in plunger case, when the condition precedent that adds tension force when tension force oil cylinder does not also reach requirement, just starting stress will cause plunger to go out cylinder body completely serious leakage accident occurs, when one of them plunger generation leakage needs maintenance to change, whole tension force oil cylinder all will quit work, the tensioner of this structure causes the little operational space of causing of the spacing between each tension roller little, reeve is inconvenient, sometimes add and in hypertension, also there will be pulley to squeeze to hang adjacent with it steel rope, have influence on normal production.
By Fig. 2, Fig. 3 is known, a kind of wire rope conveyer belt production line integral type tension station, it comprises framework 1, framework 1 is provided with tensioner, tensioner comprises the crossbeam being driven by hoist cylinder 6, on crossbeam, be evenly distributed with hydraulic actuating cylinder 5, spacing between each hydraulic actuating cylinder 5 is 80 ㎜～120 ㎜ (the present embodiment is 90 ㎜), make the pulley room of tension station apart from increase, the operational space of reeve is also large, steel rope more easily passes through, reeve efficiency is higher, on each hydraulic actuating cylinder 5, be equipped with into, oil outlet 18, enter, oil outlet 18 places are equipped with hydraulic valve 14, described hydraulic valve 14 is hydraulic stop valve, hydraulic actuating cylinder 5 piston rods are connected with movable pulley 3 one end, movable pulley 3 other ends are connected with the dead sheave group 2 being arranged on framework 1, movable pulley 3 is provided with guide piece 4, dead sheave group 2 is provided with tension detector 16.
The utility model is for increasing work efficiency, crossbeam one side correspondence is provided with the gate beam 12 being driven by assistance for lifting oil cylinder 13, on gate beam 12, be evenly distributed with auxiliary hydraulic cylinder 11, spacing between each auxiliary hydraulic cylinder 11 be on each auxiliary hydraulic cylinder 11 of 80 ㎜～120 ㎜ (the present embodiment is 90 ㎜), be equipped with assist into, oil outlet 19, assist into, oil outlet 19 places are equipped with auxiliary hydraulic pressure valve 15, described auxiliary hydraulic pressure valve 15 is auxiliary hydraulic pressure shutoff valve, auxiliary hydraulic cylinder 11 piston rods are connected with special operations pulley 9 one end, special operations pulley 9 other ends are connected with the auxiliary dead sheave group 7 being arranged on framework 1, special operations pulley 9 is provided with auxiliary guide 10, auxiliary dead sheave group 7 is provided with auxiliary tension detector 17.
When the utility model is used, steel rope is to be through movable pulley 3, on special operations pulley 9, by hoist cylinder 6, the 13 piston end oil-feeds of assistance for lifting oil cylinder promote crossbeam, gate beam 12, guide piece 4, auxiliary guide 10, movable pulley 3, special operations pulley 9 rises together, when rising to upper limit, entering of hydraulic actuating cylinder 5, oil outlet 18, auxiliary hydraulic cylinder 11 assist into, oil outlet 19 oil-feeds, make the piston rod promotion movable pulley 3 of hydraulic actuating cylinder 5 increase in guide piece 4, make the piston rod promotion special operations pulley 9 of auxiliary hydraulic cylinder 11 increase in auxiliary guide 10 simultaneously, in uphill process respectively with dead sheave group 2, auxiliary dead sheave group 7 is triangle disposition steel rope is added to tension force, by tension detector 16 and hydraulic valve 14 and auxiliary tension detector 17 and auxiliary hydraulic pressure valve 15, can control the tension force of single wire rope, reduce the tension error between steel rope.
The utility model is by the independent oil-feed of independent pipeline, if certain hydraulic actuating cylinder only damages and its turnover oil pipe line just need to be turned off and can be changed during maintenance, can not affect the normal work of other hydraulic actuating cylinder.
Claims (2)
1. a wire rope conveyer belt production line integral type tension station, it comprises framework (1), framework (1) is provided with tensioner, it is characterized in that tensioner comprises the crossbeam being driven by hoist cylinder (6), on crossbeam, be evenly distributed with hydraulic actuating cylinder (5), spacing between each hydraulic actuating cylinder (5) is 80 ㎜～120 ㎜, on each hydraulic actuating cylinder (5), be equipped with into, oil outlet (18), enter, oil outlet (18) locates to be equipped with hydraulic valve (14), hydraulic actuating cylinder (5) piston rod is connected with movable pulley (3) one end, movable pulley (3) other end is connected with the dead sheave group (2) being arranged on framework (1), movable pulley (3) is provided with guide piece (4), dead sheave group (2) is provided with tension detector (16).
2. wire rope conveyer belt production line according to claim 1 integral type tension station, it is characterized in that crossbeam one side correspondence is provided with the gate beam (12) being driven by assistance for lifting oil cylinder (13), on gate beam (12), be evenly distributed with auxiliary hydraulic cylinder (11), on each auxiliary hydraulic cylinder (11), be equipped with assist into, oil outlet (19), assist into, oil outlet (19) locates to be equipped with auxiliary hydraulic pressure valve (15), auxiliary hydraulic cylinder (11) piston rod is connected with special operations pulley (9) one end, special operations pulley (9) other end is connected with the auxiliary dead sheave group (7) being arranged on framework (1), special operations pulley (9) is provided with auxiliary guide (10), auxiliary dead sheave group (7) is provided with auxiliary tension detector (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420295352.XU CN203903666U (en) | 2014-06-05 | 2014-06-05 | Integrated tension station for steel wire rope conveying belt production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420295352.XU CN203903666U (en) | 2014-06-05 | 2014-06-05 | Integrated tension station for steel wire rope conveying belt production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203903666U true CN203903666U (en) | 2014-10-29 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420295352.XU Expired - Lifetime CN203903666U (en) | 2014-06-05 | 2014-06-05 | Integrated tension station for steel wire rope conveying belt production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203903666U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104359506A (en) * | 2014-11-06 | 2015-02-18 | 中国石油大学(北京) | Device and method used for monitoring steel cable production quality |
-
2014
- 2014-06-05 CN CN201420295352.XU patent/CN203903666U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104359506A (en) * | 2014-11-06 | 2015-02-18 | 中国石油大学(北京) | Device and method used for monitoring steel cable production quality |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |