CN203899738U - Magnetic separation device of castable powder - Google Patents
Magnetic separation device of castable powder Download PDFInfo
- Publication number
- CN203899738U CN203899738U CN201420360816.0U CN201420360816U CN203899738U CN 203899738 U CN203899738 U CN 203899738U CN 201420360816 U CN201420360816 U CN 201420360816U CN 203899738 U CN203899738 U CN 203899738U
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- CN
- China
- Prior art keywords
- collecting box
- magnetic separation
- powder
- castable
- timing belt
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Abstract
The utility model provides a magnetic separation device of castable powder. The magnetic separation device comprises a conveying belt I and synchronous belt assemblies. Each synchronous belt assembly comprises synchronous belts, an upper synchronous belt pulley and a lower synchronous belt pulley; the upper synchronous belt pulley or the lower synchronous belt pulley is connected with a driving mechanism I; a magnetic separation shaft is connected between the two synchronous belts and comprises a shaft barrel and an electromagnet assembly which is arranged in the shaft barrel; an emitter is arranged above the upper synchronous belt pulley; a receiver is arranged on the outer side wall of the shaft barrel; the electromagnet assembly and the receiver are both electrically connected with a control system; a vibratory trough is obliquely formed below the upper synchronous belt pulley; a discharge outlet is formed in the side wall at the bottom of the vibratory trough in a penetrating manner; a powder collecting box is arranged at the discharge outlet. According to the magnetic separation device, iron impurities in the castable powder can be effectively removed, so that the purity of the castable powder is greatly improved, the performance of a refractory brick product is improved and the dust generated during the collection and the retreatment of the powder is reduced. Thus, the injury to the body of a worker is greatly reduced. The magnetic separation device is high in degree of automation and can save labor cost.
Description
Technical field
The utility model relates to a kind of castable powder concentration equipment.
Background technology
Refractory brick castable raw material, castable feed back especially in feed back iron tramp composition more, irony is difficult to process, irony too much can directly have influence on the properties of refractory brick goods, also there is no a kind of equipment of iron impurity in prior art.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of castable powder concentration equipment, can effectively remove the impurity iron in castable, can significantly improve castable purity, improve the performance of refractory brick goods, can greatly reduce the dust that powder is collected and produce in processing procedure again, greatly reduce the actual bodily harm to staff, the high human cost of saving of automaticity.
For solving above-mentioned existing technical problem, the utility model adopts following scheme: a kind of castable powder concentration equipment, comprise two groups of Timing Belt assemblies carrying the conveyer belt I of castable and be located at conveyer belt I top, every group of Timing Belt assembly includes upper synchronous pulley and the lower synchronous pulley of a Timing Belt and tensioning Timing Belt, two upper synchronous pulleys of two groups of Timing Belt assemblies are coaxial, two lower synchronous pulleys are coaxial and be fixedly connected with, described upper synchronous pulley or lower synchronous pulley are connected with driving mechanism I and are rotated by driving mechanism I driving axial, article two, between Timing Belt, be connected with at least one magnetic separation axle, described magnetic separation axle comprises beam barrel and the electromagnet assembly in beam barrel is set, the top of described upper synchronous pulley is provided with transmitter, the lateral wall of described beam barrel is provided with receiver, described electromagnet assembly, receiver is all electrically connected with control system, the below of two upper synchronous pulleys has and is obliquely installed and opening up vibra shoot, the bottom of described vibra shoot is passed between two belt bodies of Timing Belt, the bottom sidewall of described vibra shoot is formed through discharging opening, described discharging opening place is provided with powder collecting box, import department in described powder collecting box is provided with sensor and sprayer unit, described sprayer unit has spray control valve, described powder collecting box is communicated with water filling device, described water filling device has water filling control valve, the inwall of described powder collecting box is provided with delivery port below import, described water outlet has outlet water control valve, described powder collecting box inside is provided with centrifugal stirring vane, the top exterior walls top of described powder collecting box is provided with drive motors and telescopic cylinder, the cylinder body of described cylinder is connected with the output of drive motors, the piston end of described cylinder stretches in powder collecting box and is connected with centrifugal stirring vane, or the cylinder body of described cylinder is fixedly installed, the piston end of described cylinder is connected with the body of drive motors, the output of described drive motors is stretched in powder collecting box and is connected with centrifugal stirring vane by connecting rod, described sensor, spray control valve, water filling control valve, outlet water control valve, drive motors and cylinder are all electrically connected with control system and are worked by control system control.
As preferably, described powder collecting box is made up of collecting box epimere and collecting box hypomere, between described collecting box epimere and collecting box hypomere, is sealed and matched, and between described collecting box epimere and collecting box hypomere, removably connects.
As preferably, described magnetic separation axle and Timing Belt are rotationally connected, and described magnetic separation axle and driving mechanism II are in transmission connection and drive axial rotation by driving mechanism III, and described upper synchronous pulley top is provided with wiper.
As preferably, described driving mechanism II is stepper motor, and described stepper motor output is provided with rubber roll, when magnetic separation axle moves to rubber roll position, contacts with rubber roll, and described stepper motor is electrically connected with control system.
As preferably, described driving mechanism I is drive motors, and described drive motors is electrically connected with control system.
As preferably, the below of described conveyer belt I is provided with vibrating device.
Beneficial effect:
A kind of castable powder concentration equipment that the utility model adopts technique scheme to provide, can effectively remove the impurity iron in castable, can significantly improve castable purity, improve the performance of refractory brick goods, can greatly reduce the dust that powder is collected and produce in processing procedure again, greatly reduce the actual bodily harm to staff, the high human cost of saving of automaticity.
Brief description of the drawings
Fig. 1 is front view of the present utility model;
Fig. 2 is the location diagram (figure middle part subsystem frame is not shown) of magnetic separation axle and conveyer belt I in the utility model;
Fig. 3 is the structural representation (in figure, the annexation of each several part and control system is not shown) of powder collecting box.
Detailed description of the invention
As shown in Figures 1 to 3, a kind of castable powder concentration equipment, comprise the conveyer belt I 1 of carrying castable and two groups of Timing Belt assemblies that are located at conveyer belt I 1 top, every group of Timing Belt assembly forms by upper synchronous pulley 31 and the lower synchronous pulley 32 of a Timing Belt 2 and tensioning Timing Belt 2, two upper synchronous pulleys 31 of two groups of Timing Belt assemblies are coaxial, two lower synchronous pulleys 32 are coaxial and be fixedly connected with, upper synchronous pulley 31 or lower synchronous pulley 32 are connected with driving mechanism I and are rotated by driving mechanism I driving axial, article two, between Timing Belt 2, be connected with at least one magnetic separation axle 4, magnetic separation axle 4 comprises beam barrel 41 and the electromagnet assembly 42 in beam barrel 41 is set, the top of upper synchronous pulley 31 is provided with transmitter 43, the lateral wall of beam barrel 41 is provided with receiver 44, electromagnet assembly 42, receiver 44 is all electrically connected with control system 5, the below of two upper synchronous pulleys 31 has and is obliquely installed and opening up vibra shoot 7, the bottom of vibra shoot 7 is passed between two belt bodies of Timing Belt, the bottom sidewall of vibra shoot 7 is formed through discharging opening, discharging opening place is provided with powder collecting box 8, import department in described powder collecting box 8 is provided with sensor 81 and sprayer unit, described sprayer unit has spray control valve 82, described powder collecting box 8 is communicated with water filling device, described water filling device has water filling control valve 83, the inwall of described powder collecting box 8 is provided with delivery port below import, described water outlet has outlet water control valve 84, described powder collecting box 8 inside are provided with centrifugal stirring vane 85, the top exterior walls top of described powder collecting box 8 is provided with drive motors 86 and telescopic cylinder 87, the cylinder body of described cylinder 87 is connected with the output of drive motors 86, the piston end of described cylinder 87 stretches in powder collecting box 8 and is connected with centrifugal stirring vane 85, described sensor 81, spray control valve 82, water filling control valve 83, outlet water control valve 84, drive motors 86 and cylinder 87 are all electrically connected with control system and are worked by control system control.Described powder collecting box 8 is made up of collecting box epimere 88 and collecting box hypomere 89, between described collecting box epimere 88 and collecting box hypomere 89, is sealed and matched, and between described collecting box epimere 88 and collecting box hypomere 89, connects by flange.Magnetic separation axle 4 is rotationally connected with Timing Belt 2, wherein electromagnet assembly 42 is fixedly connected with Timing Belt 2, magnetic separation axle 4 is realized with Timing Belt 2 and being rotationally connected by relative electromagnet assembly 42 axial rotation of beam barrel 41, magnetic separation axle 4 is in transmission connection with driving mechanism II and drives axial rotation by driving mechanism III, and upper synchronous pulley 31 tops are provided with wiper 6.Driving mechanism II is stepper motor 92, and the output of stepper motor 92 is provided with rubber roll 93, when magnetic separation axle 4 moves to rubber roll 93 position, contacts with rubber roll 93, and stepper motor 92 is electrically connected with control system 5.Driving mechanism I is drive motors 91, and drive motors 91 is electrically connected with control system 5.The below of conveyer belt I is provided with vibrating device 10, for the material of carrying in conveyer belt I 1 is vibrated, so that magnetic separation axle 4 has better adsorbed iron filings.The quantity of magnetic separation axle 4 can be 1,2,3 or more, and each magnetic separation axle 4 is by the independent control work of control system 5.In the present embodiment, upper synchronous pulley 31, lower synchronous pulley 32, transmitter 43, vibra shoot 7, wiper 6, stepper motor 92, vibrating device 10 are installed in frame, Fig. 1 and 2 middle part subsystem frame is not shown, the location diagram of above-mentioned each parts is only shown, in Fig. 3, in powder collecting box, the annexation of each several part and control system is not shown.
As an example of one of them magnetic separation axle example, the present embodiment course of work is described below: control system 5 starts, castable is carried through conveyer belt I 1, transmitter 43 is launched infrared signal, vibra shoot 7 vibrates, vibrating device 10 vibrates, drive motors 91 drives Timing Belt 2 transmissions, Timing Belt 2 drives magnetic separation axle 4 transmission together, electromagnet assembly 42 in beam barrel 41 is switched on, now magnetic separation axle 4 has magnetic, then iron filings in the castable of after below magnetic separation axle 4 moves to, conveyer belt I 1 being carried pick up and move upward, arrive behind transmitter 43 positions, receiver 44 feeds back to control system 5 after receiving infrared signal, control system 5 is controlled electromagnet assembly 42 power-off, magnetic separation axle 4 loses magnetism, on the vibra shoot 7 that the larger iron filings of weight that adsorb on beam barrel 41 outer walls drop under magnetic separation axle 4, control system 5 control step motor 92 work simultaneously drive rubber roll 93 axial rotation, rubber roll 93 drives beam barrel 41 to rotate, on the vibra shoot 7 that on beam barrel 41 outer walls, tiny iron filings are also dropped under magnetic separation axle 4 by beam barrel 41 under brushing under the effect of wiper 6, iron filings are delivered to powder collecting box 8 to treat subsequent treatment under the vibration of vibra shoot 7, adopt after stepper motor 92, it is step-by-step movement work, in the time that receiver 44 receives infrared signal, rubber roll just rotates, compare more electricity saving, behind magnetic separation axle 4 transmitter 43 positions, after 42 time delay a period of times of electromagnet assembly in it, obtain electric working on, after iron filings are delivered to powder collecting box 8 under the vibration of vibra shoot 7, sensor 81 has sensed and when powder enters, has fed back to control system, control system control spray control valve is opened, sprayer unit spraying, make import department's dust precipitation, when the interior powder of powder collecting box 8, after certain altitude, (this is highly generally the height of collecting box hypomere, in reality, at this height and position or at collecting box epimere 88 inwall roofs, one sensor is set, after detecting altitude signal, sensor feeds back to control system), control system control water filling control valve is opened, water filling device is to the interior water filling of powder collecting box 8, when water level is after certain altitude, control system control drive motors 86 is worked, 85 work of centrifugal stirring vane are rotated liquid in powder collecting box 8 and the mixture high speed centrifugation of solid, after a period of time, 87 actions of control system control cylinder drive centrifugal stirring vane 85 to rise, then cylinder 87, drive motors 86 successively quits work, liquid in powder collecting box 8 and the mixture of solid deposit by particle size layer by layer, then control system control outlet water control valve 84 is opened, water in powder collecting box 8 flows out, now, liquid in powder collecting box 8 and the mixture of solid are deposited in collecting box hypomere 89 substantially, then collecting box hypomere 89 is unloaded, transport vehicle is transported processing, whole process is substantially dustless, after the collecting box hypomere 89 of filling unloads and transports, collecting box hypomere 88 is reinstalled another empty collecting box hypomere 89 and is worked on.
Claims (5)
1. a castable powder concentration equipment, it is characterized in that: comprise two groups of Timing Belt assemblies carrying the conveyer belt I (1) of castable and be located at conveyer belt I (1) top, every group of Timing Belt assembly includes upper synchronous pulley (31) and the lower synchronous pulley (32) of Timing Belt (2) and tensioning Timing Belt (2), two upper synchronous pulleys (31) of two groups of Timing Belt assemblies are coaxial, two lower synchronous pulleys (32) are coaxial and be fixedly connected with, described upper synchronous pulley (31) or lower synchronous pulley (32) are connected with driving mechanism I and are rotated by driving mechanism I driving axial, article two, between Timing Belt (2), be connected with at least one magnetic separation axle (4), described magnetic separation axle (4) comprises beam barrel (41) and the electromagnet assembly (42) in beam barrel (41) is set, the top of described upper synchronous pulley (31) is provided with transmitter (43), the lateral wall of described beam barrel (41) is provided with receiver (44), described electromagnet assembly (42), receiver (44) is all electrically connected with control system (5), the below of two upper synchronous pulleys (31) has and is obliquely installed and opening up vibra shoot (7), the bottom of described vibra shoot (7) is passed between two belt bodies of Timing Belt, the bottom sidewall of described vibra shoot (7) is formed through discharging opening, described discharging opening place is provided with powder collecting box (8), import department in described powder collecting box (8) is provided with sensor (81) and sprayer unit, described sprayer unit has spray control valve (82), described powder collecting box (8) is communicated with water filling device, described water filling device has water filling control valve (83), the inwall of described powder collecting box (8) is provided with delivery port below import, described water outlet has outlet water control valve (84), described powder collecting box (8) inside is provided with centrifugal stirring vane (85), the top exterior walls top of described powder collecting box (8) is provided with drive motors (86) and telescopic cylinder (87), the cylinder body of described cylinder (87) is connected with the output of drive motors (86), the piston end of described cylinder (87) stretches in powder collecting box (8) and is connected with centrifugal stirring vane (85), or the cylinder body of described cylinder (87) is fixedly installed, the piston end of described cylinder (87) is connected with the body of drive motors (86), the output of described drive motors (86) is stretched in powder collecting box (8) and is connected with centrifugal stirring vane (85) by connecting rod, described sensor (81), spray control valve (82), water filling control valve (83), outlet water control valve (84), drive motors (86) and cylinder (87) are all electrically connected with control system and are worked by control system control.
2. a kind of castable powder concentration equipment according to claim 1, it is characterized in that: described powder collecting box (8) is made up of collecting box epimere (88) and collecting box hypomere (89), between described collecting box epimere (88) and collecting box hypomere (89), be sealed and matched, between described collecting box epimere (88) and collecting box hypomere (89), removably connect.
3. a kind of castable powder concentration equipment according to claim 1 and 2, it is characterized in that: described magnetic separation axle (4) is rotationally connected with Timing Belt (2), described magnetic separation axle (4) is in transmission connection with driving mechanism II and drives axial rotation by driving mechanism III, and described upper synchronous pulley (31) top is provided with wiper (6).
4. a kind of castable powder concentration equipment according to claim 3, it is characterized in that: described driving mechanism II is stepper motor (92), the output of described stepper motor (92) is provided with rubber roll (93), when described magnetic separation axle (4) moves to rubber roll (93) position, contact with rubber roll (93), described stepper motor (92) is electrically connected with control system (5).
5. a kind of castable powder concentration equipment according to claim 1 and 2, is characterized in that: described driving mechanism I is drive motors (91), described drive motors (91) is electrically connected with control system (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420360816.0U CN203899738U (en) | 2014-06-30 | 2014-06-30 | Magnetic separation device of castable powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420360816.0U CN203899738U (en) | 2014-06-30 | 2014-06-30 | Magnetic separation device of castable powder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203899738U true CN203899738U (en) | 2014-10-29 |
Family
ID=51774029
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420360816.0U Expired - Fee Related CN203899738U (en) | 2014-06-30 | 2014-06-30 | Magnetic separation device of castable powder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203899738U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084302A (en) * | 2014-06-30 | 2014-10-08 | 浙江瑞泰耐火材料科技有限公司 | Castable powder magnetic separation device |
-
2014
- 2014-06-30 CN CN201420360816.0U patent/CN203899738U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084302A (en) * | 2014-06-30 | 2014-10-08 | 浙江瑞泰耐火材料科技有限公司 | Castable powder magnetic separation device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141029 Termination date: 20160630 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |