CN203892533U - Worm and worm gear transmission device - Google Patents
Worm and worm gear transmission device Download PDFInfo
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- CN203892533U CN203892533U CN201420243740.3U CN201420243740U CN203892533U CN 203892533 U CN203892533 U CN 203892533U CN 201420243740 U CN201420243740 U CN 201420243740U CN 203892533 U CN203892533 U CN 203892533U
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- 230000000694 effects Effects 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
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Abstract
Description
技术领域technical field
本实用新型涉及一种蜗轮蜗杆传动装置,属于机械制造技术领域。The utility model relates to a worm gear transmission device, which belongs to the technical field of mechanical manufacturing.
背景技术Background technique
图1为现有蜗轮蜗杆传动装置的爆炸图;图2为现有蜗轮蜗杆传动装置的剖视图;图3为图2的俯视图。如图1至图3所示,现有蜗轮蜗杆传动装置包括底壳100和上盖110,传动轴200通过设置在两端的滚珠轴承500可旋转固设在底壳100上,一端固定在底壳100内,另一端凸伸到底壳100外与皮带轮600固定。蜗杆300通过弹性销400固定在传动轴200上,底壳100内设有容置空腔120,与蜗杆300相互啮合的蜗轮700通过齿轮轴710固设在所述容置空腔120内。容置空腔120内还设有输出齿轮800,蜗轮700上一体设置传动齿720,所述输出齿轮800与传动齿720相互啮合。Fig. 1 is an exploded view of an existing worm gear transmission; Fig. 2 is a cross-sectional view of an existing worm gear; Fig. 3 is a top view of Fig. 2 . As shown in Figures 1 to 3, the existing worm gear transmission device includes a bottom case 100 and an upper cover 110, the transmission shaft 200 is rotatably fixed on the bottom case 100 through ball bearings 500 arranged at both ends, and one end is fixed on the bottom case 100, the other end protrudes out of the bottom shell 100 and is fixed with the pulley 600. The worm 300 is fixed on the transmission shaft 200 through the elastic pin 400 , and the bottom shell 100 is provided with an accommodating cavity 120 , and the worm wheel 700 intermeshing with the worm 300 is fixed in the accommodating cavity 120 through the gear shaft 710 . The accommodating cavity 120 is also provided with an output gear 800 , and the transmission gear 720 is integrally provided on the worm gear 700 , and the output gear 800 and the transmission gear 720 are meshed with each other.
结合图1至图3所示,在该蜗轮蜗杆传动装置中,蜗轮700和蜗杆300在啮合运动的过程中会产生大量热量,主要是蜗杆和蜗轮之间的滑动摩擦产生大量热量。如果采用塑胶材质,由于塑胶的物理性能会随着温度的升高而降低,最终导致蜗轮蜗杆发生热磨损,使用寿命缩短,直至会导致运动副的快速失效。As shown in FIG. 1 to FIG. 3 , in the worm gear, the worm wheel 700 and the worm 300 generate a lot of heat during meshing movement, mainly due to the sliding friction between the worm and the worm wheel. If plastic is used, the physical properties of the plastic will decrease with the increase of temperature, which will eventually lead to thermal wear of the worm gear, shorten the service life, and even lead to the rapid failure of the kinematic pair.
为了解决上述问题,在蜗轮700和蜗杆300外部围设的底壳100通常为铝制底壳,这样可以将蜗轮蜗杆在运动过程中产生的热量快速扩散出去,实现降温效果。但是,由于铝制底壳的成本大大高于塑胶底壳,无法满足降低成本的需求,因此亟待开发出一种成本低廉,效果优异的降温方案。In order to solve the above problems, the bottom shell 100 surrounding the worm wheel 700 and the worm 300 is usually an aluminum bottom shell, so that the heat generated by the worm gear and worm during the movement can be quickly dissipated to achieve a cooling effect. However, since the cost of the aluminum bottom case is much higher than that of the plastic bottom case, it cannot meet the demand for cost reduction. Therefore, it is urgent to develop a cooling solution with low cost and excellent effect.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于针对现有技术的不足,提供一种蜗轮蜗杆传动装置,实现散热的部分元件结构非常简单,配合开设在底壳上的进气口和出气口,在传动装置的底壳内部形成空气循环系统,有效将蜗轮、蜗杆啮合运动产生的热量排除,用较低的成本改善了传动装置底壳内温度过高的问题,散热效果好,工作效率高。The technical problem to be solved by the utility model is to provide a worm and gear transmission device for the deficiencies of the prior art. The structure of some components for realizing heat dissipation is very simple. Cooperating with the air inlet and the air outlet on the bottom shell, the transmission device An air circulation system is formed inside the bottom shell, which effectively removes the heat generated by the meshing movement of the worm gear and worm, and improves the problem of excessive temperature in the bottom shell of the transmission device at a lower cost. The heat dissipation effect is good and the work efficiency is high.
本实用新型的所要解决的技术问题是通过如下技术方案实现的:The technical problem to be solved of the utility model is achieved by the following technical solutions:
一种蜗轮蜗杆传动装置,包括壳体,壳体内的容置空腔中安装有相互啮合的蜗杆和蜗轮,所述蜗杆的传动轴的一端连接有第一驱动装置,所述蜗轮与输出装置相连,所述容置空腔内还设有叶轮,所述叶轮与第二驱动装置相连,并在所述第二驱动装置的驱动下旋转,所述壳体上开设有进气口和出气口,在叶轮的旋转作用下,气流从进气口进入壳体并从出气口排出。A worm gear transmission device, comprising a housing, a worm and a worm wheel meshing with each other are installed in the accommodation cavity in the housing, a first driving device is connected to one end of the transmission shaft of the worm, and the worm gear is connected to the output device , an impeller is also provided in the accommodating cavity, the impeller is connected with the second driving device, and rotates under the driving of the second driving device, and the housing is provided with an air inlet and an air outlet, Under the action of the rotation of the impeller, the airflow enters the casing from the air inlet and is discharged from the air outlet.
叶轮在壳体内的具体设置位置可以根据实际结构设置上的需要进行调整,比如,所述叶轮可以设置在所述蜗杆的传动轴上;或者,所述叶轮也可以设置在所述蜗轮的传动轴上;The specific setting position of the impeller in the housing can be adjusted according to the needs of the actual structure setting, for example, the impeller can be arranged on the transmission shaft of the worm; or, the impeller can also be arranged on the transmission shaft of the worm wheel superior;
为了节约能源,所述第一驱动装置和第二驱动装置可以为同一驱动装置。In order to save energy, the first driving device and the second driving device may be the same driving device.
所述进气口和出气口分别位于蜗杆与蜗轮啮合位置的两侧;The air inlet and the air outlet are respectively located on both sides of the meshing position of the worm and the worm wheel;
或者,所述进气口位于蜗杆与蜗轮啮合位置的上方、所述出气口位于蜗杆与蜗轮啮合位置的一侧。Alternatively, the air inlet is located above the meshing position of the worm and the worm gear, and the air outlet is located on one side of the meshing position of the worm and the worm gear.
进一步地,为了排气方便,所述出气口的开设位置与所述叶轮的固定位置相对应。Further, for the convenience of exhausting, the opening position of the air outlet corresponds to the fixed position of the impeller.
同时,根据排气量大小的需要,对进气口和出气口的尺寸也需要有一定的要求,所述出气口沿传动轴方向的长度大于叶轮的轴向长度;所述进气口的面积大于或等于单片叶轮叶片的面积。At the same time, according to the needs of the displacement, there are also certain requirements for the size of the air inlet and the air outlet. The length of the air outlet along the direction of the transmission shaft is greater than the axial length of the impeller; the area of the air inlet Greater than or equal to the area of a single impeller blade.
另外,所述输出装置包括输出齿轮和一体设置在所述蜗轮上的传动齿,所述输出齿轮与所述传动齿相互啮合。In addition, the output device includes an output gear and transmission teeth integrally provided on the worm wheel, and the output gear and the transmission teeth mesh with each other.
所述驱动装置包括外部动力源和与其相连的皮带轮,所述皮带轮固设在所述传动轴上。The driving device includes an external power source and a pulley connected thereto, and the pulley is fixed on the transmission shaft.
为了提高工作效率,所述进气口处还与外部鼓风机组相连。In order to improve work efficiency, the air inlet is also connected with an external blower unit.
综上所述,本实用新型结构简单、成本低廉,在传动装置的底壳内部形成空气循环系统,有效将蜗轮、蜗杆啮合运动产生的热量排除,散热效果好,工作效率高。To sum up, the utility model has simple structure and low cost. An air circulation system is formed inside the bottom shell of the transmission device, which can effectively remove the heat generated by the meshing movement of the worm wheel and the worm, and has good heat dissipation effect and high working efficiency.
下面结合附图和具体实施例,对本实用新型的技术方案进行详细地说明。The technical solutions of the present utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为现有蜗轮蜗杆传动装置的爆炸图;Fig. 1 is the exploded diagram of existing worm gear transmission;
图2为现有蜗轮蜗杆传动装置的剖视图;Fig. 2 is the cross-sectional view of existing worm gear;
图3为图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4为本实用新型的爆炸图;Fig. 4 is the explosion diagram of the utility model;
图5为本实用新型的剖视图;Fig. 5 is a sectional view of the utility model;
图6为图5的俯视图;Figure 6 is a top view of Figure 5;
图7为图6的左视图;Fig. 7 is the left view of Fig. 6;
图8为本实用新型的局部剖视图;Fig. 8 is a partial sectional view of the utility model;
图9为图8的A-A剖视图。FIG. 9 is a cross-sectional view along line A-A of FIG. 8 .
具体实施方式Detailed ways
图4为本实用新型的爆炸图;图5为本实用新型的剖视图;图6为图5的俯视图,图6省略图4中的输出齿轮800;图7为图6的左视图。结合图4至图7所示,本实用新型提供一种带有散热单元的蜗轮蜗杆传动装置,整体上说,包括壳体,壳体内的容置空腔120中安装有相互啮合的蜗杆300和蜗轮700,所述蜗杆的传动轴的一端连接有第一驱动装置,所述蜗轮与输出装置相连。所述容置空腔120内还设有叶轮900,所述叶轮与第二驱动装置相连,并在所述第二驱动装置的驱动下旋转,所述壳体上开设有进气口111和出气口101,在叶轮的旋转作用下,气流从进气口进入壳体并从出气口排出。具体来说,所述的壳体包括底壳100和上盖110,传动轴200通过设置在两端的滚珠轴承500可旋转固设在底壳100上,一端固定在底壳100内,另一端凸伸到底壳100外与皮带轮600固定。蜗杆300通过弹性销400固定在传动轴200上,与蜗杆300相互啮合的蜗轮700通过齿轮轴710固设在所述容置空腔120内。容置空腔120内还设有输出齿轮800,蜗轮700上一体设置传动齿720,所述输出齿轮800与传动齿720相互啮合。同时,在蜗杆300固定在底壳100的一端与底壳100之间的容置空间内,与蜗杆300同轴设置有叶轮900。上盖110上开设有进气口111,底壳100上开设有出气口101。Fig. 4 is an exploded view of the utility model; Fig. 5 is a cross-sectional view of the utility model; Fig. 6 is a top view of Fig. 5, and Fig. 6 omits the output gear 800 in Fig. 4; Fig. 7 is a left side view of Fig. 6 . As shown in Fig. 4 to Fig. 7, the utility model provides a worm gear and worm transmission device with a heat dissipation unit, generally speaking, it includes a housing, and the intermeshing worm 300 and Worm wheel 700, one end of the transmission shaft of the worm is connected with a first driving device, and the worm wheel is connected with an output device. The accommodating cavity 120 is also provided with an impeller 900, the impeller is connected with the second driving device, and rotates under the driving of the second driving device, and the housing is provided with an air inlet 111 and an outlet. Air port 101, under the action of the rotation of the impeller, the air flow enters the casing from the air inlet and is discharged from the air outlet. Specifically, the housing includes a bottom case 100 and an upper cover 110. The transmission shaft 200 is rotatably fixed on the bottom case 100 through ball bearings 500 arranged at both ends, one end is fixed in the bottom case 100, and the other end protrudes It extends out of the bottom case 100 and is fixed with the pulley 600 . The worm 300 is fixed on the transmission shaft 200 through the elastic pin 400 , and the worm wheel 700 meshing with the worm 300 is fixed in the accommodating cavity 120 through the gear shaft 710 . The accommodating cavity 120 is also provided with an output gear 800 , and the transmission gear 720 is integrally provided on the worm gear 700 , and the output gear 800 and the transmission gear 720 are meshed with each other. Meanwhile, an impeller 900 is arranged coaxially with the worm 300 in the accommodation space between one end of the worm 300 fixed on the bottom case 100 and the bottom case 100 . An air inlet 111 is opened on the upper cover 110 , and an air outlet 101 is opened on the bottom case 100 .
为了节约能源,所述第一驱动装置和第二驱动装置可以为同一驱动装置。也就是说,叶轮既可以由用于驱动蜗轮蜗杆的驱动装置驱动,也可以设置独立的驱动装置。In order to save energy, the first driving device and the second driving device may be the same driving device. That is to say, the impeller can be driven by the driving device for driving the worm gear, or an independent driving device can be provided.
为了更好的散热,所述进气口111和出气口101分别位于蜗杆与蜗轮啮合位置的两侧,即使得进气口111和出气口101之间形成的散热气流流经蜗杆与蜗轮啮合处。或者,也可以将所述进气口设置在蜗杆与蜗轮啮合位置的上方、所述出气口位于蜗杆与蜗轮啮合位置的一侧。本领域技术人员可以根据实际需要对进气口111和出气口101的设置位置进行选择。进一步地,为了排气方便,所述出气口101的开设位置与所述叶轮的固定位置相对应。本实施例中,出气口101开设在叶轮900的径向的一侧的底壳100上。For better heat dissipation, the air inlet 111 and the air outlet 101 are respectively located on both sides of the meshing position of the worm and the worm gear, so that the heat dissipation airflow formed between the air inlet 111 and the air outlet 101 flows through the meshing place of the worm and the worm gear . Alternatively, the air inlet can also be arranged above the meshing position of the worm and the worm gear, and the air outlet is located on one side of the meshing position of the worm and the worm wheel. Those skilled in the art can select the positions of the air inlet 111 and the air outlet 101 according to actual needs. Further, for the convenience of exhausting, the opening position of the air outlet 101 corresponds to the fixed position of the impeller. In this embodiment, the air outlet 101 is opened on the bottom shell 100 on one radial side of the impeller 900 .
同时,根据排气量大小的需要,对进气口和出气口的尺寸也需要有一定的要求,所述出气口沿传动轴方向的长度大于叶轮的轴向长度;所述进气口的面积大于或等于单片叶轮叶片的面积。更具体地,如图9所示,图中的a、b分别代表出气口的长度和宽度,其他字母及其代表的含义包括:c为叶轮顶部到侧壁最大距离、d为叶轮宽度、e为叶轮叶片高度、以及f为叶轮顶部到侧壁最小距离。上述各个参数之间的关系包括:出气口的面积=a*b≥a*(c+e),其中,a>d,c>f,b≥(c+e)。At the same time, according to the needs of the displacement, there are also certain requirements for the size of the air inlet and the air outlet. The length of the air outlet along the direction of the transmission shaft is greater than the axial length of the impeller; the area of the air inlet Greater than or equal to the area of a single impeller blade. More specifically, as shown in Figure 9, a and b in the figure represent the length and width of the air outlet respectively, and other letters and their meanings include: c is the maximum distance from the top of the impeller to the side wall, d is the width of the impeller, e is the height of the impeller blades, and f is the minimum distance from the top of the impeller to the sidewall. The relationship between the above parameters includes: the area of the air outlet=a*b≥a*(c+e), where a>d, c>f, b≥(c+e).
另外,所述输出装置包括输出齿轮和一体设置在所述蜗轮上的传动齿,所述输出齿轮与所述传动齿相互啮合。所述驱动装置包括外部动力源和与其相连的皮带轮,所述皮带轮固设在所述传动轴上。In addition, the output device includes an output gear and transmission teeth integrally provided on the worm wheel, and the output gear and the transmission teeth mesh with each other. The driving device includes an external power source and a pulley connected thereto, and the pulley is fixed on the transmission shaft.
叶轮在壳体内的具体设置位置可以根据实际结构设置上的需要进行调整,比如,所述叶轮可以设置在所述蜗杆的传动轴上;或者,所述叶轮也可以设置在所述蜗轮的传动轴上。具体来说,叶轮设于蜗杆的传动轴上为较佳的传动方式,由蜗杆带动叶轮旋转,转速高,叶轮尺寸可以设计得较小;叶轮也可以与蜗轮同轴,由蜗轮带动叶轮旋转,叶轮可以做大,转速相对较小;另外,叶轮也可以由额外的小电机带动,此时,叶轮和蜗杆蜗轮的驱动装置不同。The specific setting position of the impeller in the housing can be adjusted according to the needs of the actual structure setting, for example, the impeller can be arranged on the transmission shaft of the worm; or, the impeller can also be arranged on the transmission shaft of the worm wheel superior. Specifically, it is a better transmission mode that the impeller is set on the transmission shaft of the worm. The worm drives the impeller to rotate, the speed is high, and the size of the impeller can be designed to be smaller; the impeller can also be coaxial with the worm wheel, and the worm wheel drives the impeller to rotate. The impeller can be made larger and the rotational speed is relatively small; in addition, the impeller can also be driven by an additional small motor. At this time, the driving devices of the impeller and the worm gear are different.
如图4至图7所示,本实用新型所提供的带有散热单元的蜗轮蜗杆传动装置的工作过程是这样的:外部动力源(图中未示出)与皮带轮600相连,皮带轮600带动传动轴200转动,固定在传动轴200上的蜗杆300和叶轮900同步转动。蜗杆300与蜗轮700相互啮合,蜗轮700又通过一体设置的传动齿720与输出齿轮800相互啮合将动力传送出去。根据传动装置的输出要求,输出齿轮800也可以不需要,如图6与图4相比,省掉输出齿轮800,直接由蜗轮700输出。As shown in Fig. 4 to Fig. 7, the working process of the worm gear and worm gear with cooling unit provided by the utility model is as follows: the external power source (not shown in the figure) is connected with the pulley 600, and the pulley 600 drives the transmission The shaft 200 rotates, and the worm 300 and the impeller 900 fixed on the transmission shaft 200 rotate synchronously. The worm 300 and the worm wheel 700 mesh with each other, and the worm wheel 700 transmits the power through the meshing of the integral transmission gear 720 and the output gear 800 . According to the output requirements of the transmission device, the output gear 800 may also be unnecessary. Compared with FIG. 6 and FIG.
图8为本实用新型的局部剖视图;图9为图8的A-A剖视图。如图8并结合图9所示,本实用新型能够有效辅助降温的原理在于:本实用新型在蜗杆300的传动轴200上固定连接叶轮900,蜗轮700、蜗杆300运动产生的动力,带动与蜗杆300同轴的叶轮900一起运动,随着叶轮900做高速旋转,叶轮900的叶片与底壳100间的密封室之间的负压逐渐增大,形成局部真空,大量空气由设置在底壳100上的进气口111被吸入,而被吸入的空气在叶轮900离心力与局部真空的作用下快速由出气口101吐出底壳100,于是空气不断地从进气口111吸入,从出气口101吐出,形成一个空气循环系统。蜗轮700和蜗杆300啮合产生的热量,同时随着空气的流动,经过出气口101排出底壳100,从而达到给传动装置内部降温的效果。图8和图9中的B代表气流在壳体内的流动方向。Fig. 8 is a partial sectional view of the utility model; Fig. 9 is a sectional view of A-A of Fig. 8 . As shown in Figure 8 and in conjunction with Figure 9, the principle that the utility model can effectively assist in cooling is that the utility model is fixedly connected to the impeller 900 on the transmission shaft 200 of the worm 300, and the power generated by the movement of the worm wheel 700 and the worm 300 drives and worm The 300 coaxial impeller 900 moves together. As the impeller 900 rotates at a high speed, the negative pressure between the blades of the impeller 900 and the sealing chamber between the bottom shell 100 gradually increases, forming a partial vacuum, and a large amount of air is provided in the bottom shell 100. The air inlet 111 on the top is sucked in, and the sucked air is quickly discharged out of the bottom shell 100 through the air outlet 101 under the action of the centrifugal force of the impeller 900 and the partial vacuum, so the air is continuously sucked in from the air inlet 111 and spit out from the air outlet 101 , forming an air circulation system. The heat generated by the meshing of the worm wheel 700 and the worm 300 is discharged out of the bottom case 100 through the air outlet 101 along with the flow of air, thereby achieving the effect of cooling the inside of the transmission device. B in FIG. 8 and FIG. 9 represents the flow direction of the airflow in the casing.
为了提高工作效率,还可以将所述进气口与外部鼓风机组相连。除了可以采用上述实施例中的进气口负压吸入空气之外,还可以用鼓风机吹入空气。本实用新型的进气口和出气口可以设置在多种位置,除了本实施例的设置方式之外,设置在别的地方也是可以的,以进气口和出气口之间的气流流经蜗轮蜗杆啮合处为佳。根据叶轮的不同,如使用离心风扇、轴流风扇、混流风扇等,其出气口的设置位置也随之对应调整。In order to improve work efficiency, the air inlet can also be connected with an external blower unit. In addition to adopting the negative pressure of the air inlet in the above-mentioned embodiments to inhale air, air can also be blown in by a blower. The air inlet and the air outlet of the present utility model can be arranged in various positions, except for the setting method of this embodiment, it is also possible to be arranged in other places, so that the airflow between the air inlet and the air outlet flows through the worm wheel Worm mesh is preferred. According to different impellers, such as using centrifugal fan, axial fan, mixed flow fan, etc., the setting position of the air outlet should be adjusted accordingly.
综上所述,本实用新型结构简单、成本低廉,在传动装置的底壳内部形成空气循环系统,有效将蜗轮、蜗杆啮合运动产生的热量排除,散热效果好,工作效率高。To sum up, the utility model has simple structure and low cost. An air circulation system is formed inside the bottom shell of the transmission device, which can effectively remove the heat generated by the meshing movement of the worm wheel and the worm, and has good heat dissipation effect and high working efficiency.
Claims (12)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420243740.3U CN203892533U (en) | 2014-05-13 | 2014-05-13 | Worm and worm gear transmission device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420243740.3U CN203892533U (en) | 2014-05-13 | 2014-05-13 | Worm and worm gear transmission device |
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| CN203892533U true CN203892533U (en) | 2014-10-22 |
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| CN201420243740.3U Ceased CN203892533U (en) | 2014-05-13 | 2014-05-13 | Worm and worm gear transmission device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015172720A1 (en) * | 2014-05-13 | 2015-11-19 | 科沃斯机器人有限公司 | Worm-gear transmission device |
| CN108825763A (en) * | 2018-06-26 | 2018-11-16 | 吉安汽车配件(苏州)有限公司 | A kind of gear casing and its production method |
-
2014
- 2014-05-13 CN CN201420243740.3U patent/CN203892533U/en not_active Ceased
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015172720A1 (en) * | 2014-05-13 | 2015-11-19 | 科沃斯机器人有限公司 | Worm-gear transmission device |
| CN105090459A (en) * | 2014-05-13 | 2015-11-25 | 科沃斯机器人有限公司 | Worm and worm gear transmission device |
| CN108825763A (en) * | 2018-06-26 | 2018-11-16 | 吉安汽车配件(苏州)有限公司 | A kind of gear casing and its production method |
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Address after: 215168 Wuzhong District, Jiangsu, Stone Lake Road West, No. 108 Patentee after: ECOVACS ROBOTICS Co.,Ltd. Address before: 215168 Wuzhong District, Jiangsu, Stone Lake Road West, No. 108 Patentee before: ECOVACS ROBOTICS Co.,Ltd. |
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