CN203888177U - Nano laminated layer composite extrusion equipment - Google Patents
Nano laminated layer composite extrusion equipment Download PDFInfo
- Publication number
- CN203888177U CN203888177U CN201420164236.4U CN201420164236U CN203888177U CN 203888177 U CN203888177 U CN 203888177U CN 201420164236 U CN201420164236 U CN 201420164236U CN 203888177 U CN203888177 U CN 203888177U
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- CN
- China
- Prior art keywords
- entrance
- die
- outlet
- compound
- melt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/32—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/695—Flow dividers, e.g. breaker plates
- B29C48/70—Flow dividers, e.g. breaker plates comprising means for dividing, distributing and recombining melt flows
- B29C48/71—Flow dividers, e.g. breaker plates comprising means for dividing, distributing and recombining melt flows for layer multiplication
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses nano laminated layer composite extrusion equipment which comprises n plastification supply devices, a junction station, a composite laminated layer generator and a tube blank mold head which are connected sequentially, wherein the junction station comprises n inlets and one flat outlet; the outlet of the junction station is provided with n areas in the thickness direction; a first melt channel which is respectively communicated with the inlets and a corresponding flat outlet area is arranged inside the junction station; each inlet of the junction station is connected with one plastification supply device; the composite laminated layer generator is formed by a plurality of connected composite molds; and the composite laminated layer generator is connected with the tube blank mold head through a first transition mold and a second transition mold. The equipment has the advantages that due to adoption of the first transition mold and the second transition mold, two identical layers ensure that the thicknesses of two semicircular melts are the same, and thus the quality of a tube blank is ensured.
Description
Technical field
The utility model relates to a kind of nano-stack compound extruded equipment.
Background technology
The structure of existing nano-stack compound extruded equipment is to comprise successively connected plasticizing feeding device, junction station, composite laminate generator, stage die and pipe die head, pipe die head and pipe die head comprise external mold and internal mold, between external mold and internal mold, form annular melt canal, what changeover portion adopted in melt being divided into two semicircles is a rectangle entrance, then in the middle of, be provided with rectangle entrance section in two, section is fixed on internal mold, and thereby internal mold is to be connected with external equipment to ensure integrality and the uniformity of melt canal, because internal mold is connected with external equipment, therefore need a stock protruded tube mold head, stock is just played a supporting role like this, if internal mold is heavier, just easily depart from the position of cutting into slices so on rectangle entrance, the thickness of two semicircle melts will be different, finally cause the wall unevenness of moulding pipe even, so easy generation substandard products.
Utility model content
Technical problem to be solved in the utility model is: a kind of nano-stack compound extruded equipment that ensures pipe wall thickness is provided.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of nano-stack compound extruded equipment, comprise successively connected plasticizing feeding device, junction station, composite laminate generator and pipe die head, described plasticizing feeding device has n, junction station has n entrance and a flat outlet, the outlet through-thickness of junction station is provided with n region, in junction station, be provided with the first melt canal that is communicated with respectively entrance and corresponding flat exit region, each entrance of junction station connects a plasticizing feeding device, composite laminate generator is connected and is formed by several compound dies, each compound die has flat entrance and a flat outlet perpendicular to entrance, the entrance of compound die is divided into m decile and relatively independent little entrance along its length, the entrance of first compound die equates and is connected with the outlet of junction station, the outlet through-thickness of compound die is provided with m region, in compound die, being provided with distributes is communicated with the second melt canal of little entrance and corresponding compound die exit region, between composite laminate generator and pipe die head, be connected with the second stage die by First Transition mould, First Transition mould has a flat entrance and two flat outlets, the entrance of First Transition mould is divided into k osculum along its length, the entrance of First Transition mould is connected with the outlet of last compound die, in First Transition mould, be provided with two the 3rd melt canals that are communicated with k/2 osculum and the outlet of corresponding First Transition mould, the second stage die has two entrances that match respectively with two flat outlets of First Transition mould and two semi-circular outlets, in the second stage die, be provided with two the 4th melt canals that are communicated with respectively entrance and corresponding outlet, the ring exit of the second stage die is connected with the entrance of pipe die head, wherein n and m are greater than 1 integer, k is even number.
The porch of described pipe die head is provided with forming disk, forming disk is made up of outer shroud and the inner disc being arranged in outer shroud, between outer shroud and inner disc, be connected by two symmetrical back-up blocks, the gap between outer shroud and inner disc is divided into two transition melt canals by two back-up blocks, pipe die head comprises external mold and internal mold, forms annular melt canal between external mold and internal mold, and wherein external mold is connected with the second stage die, internal mold is fixed on the second stage die, and forming disk is between internal mold and the second stage die.
Described back-up block is radially respectively arranged with two skewed slots along forming disk on that side side of the second stage die dorsad, and two transition melt canals communicate with a corresponding skewed slot respectively, and skewed slot is communicated with transition melt canal and the melt canal position near back-up block.
The described marking line melt extrusion device that also comprises, is provided with the through hole of the outlet that is communicated with melt canal and marking line melt extrusion device on pipe die head.
The m of described compound die can get different value.
Described plasticizing feeding device is extruder, die casting machine or injection machine.
The beneficial effects of the utility model are: after First Transition mould and the second stage die are set, by two identical layerings, guarantee that two semiorbicular melt thickness are necessarily identical, thereby ensure the quality of pipe.
Brief description of the drawings
Fig. 1 is the stereogram of the utility model nano-stack compound extruded equipment;
Fig. 2 is the stereogram of another direction of Fig. 1;
Fig. 3 is the path profile of melt in the utility model nano-stack compound extruded equipment;
Fig. 4 is the stereogram of forming disk in Fig. 1;
Fig. 5 is partial sectional view in Fig. 1.
In figure: 1, plasticizing feeding device, 2, junction station, 3, pipe die head, 4, compound die, 5, First Transition mould, 6, the second stage die, 7, outer shroud, 8, inner disc, 9, back-up block, 10, transition melt canal, 11, external mold, 12, internal mold, 13, melt canal, 14, skewed slot, 15, marking line melt extrusion device, 16, junction station entrance, 17, junction station outlet, 18, the first melt canal, 19, compound die outlet, 20, little entrance, 21, the second melt canal, 22, the outlet of First Transition mould, 23, osculum, 24, the 3rd melt canal, 25, the second stage die entrance, 26, the second stage die outlet, 27, the 4th melt canal, 28, pipe die head entrance, 29, through hole.
Detailed description of the invention
Below in conjunction with accompanying drawing, describe specific embodiments of the present utility model in detail.
As shown in Figure 1, Figure 2, Figure 3 shows, nano-stack compound extruded equipment described in the utility model, comprise successively connected plasticizing feeding device 1, junction station 2, composite laminate generator and pipe die head 3, described plasticizing feeding device 1 has n, can supply n kind different material.Junction station 2 has n entrance (junction station entrance 16) and a flat outlet (junction station outlet 17), junction station exports 17 through-thickness and is provided with n region, in junction station 2, be provided with the first melt canal 18 that is communicated with respectively entrance (junction station entrance 16) and corresponding flat exit region, each junction station entrance 16 connects a plasticizing feeding device 1, composite laminate generator is by being one in several compound dies 4(the present embodiment) being connected forms, each compound die 4 has flat entrance and the flat outlet (compound die outlet 19) perpendicular to entrance, the entrance of compound die 4 is divided into m decile and relatively independent little entrance 20 along its length, the entrance of first compound die 4 equates and is connected with junction station outlet 17, compound die exports 19 through-thickness and is provided with m flat area, in compound die 4, being provided with distributes is communicated with torsion shape second melt canal 21 of little entrance 20 and corresponding compound die 4 exit regions, a little entrance 20 reverses by one the flat area that shape the second melt canal 21 connects compound die outlet 19.Between composite laminate generator and pipe die head 3, be connected with the second stage die 6 by First Transition mould 5, First Transition mould 5 has a flat entrance and two flat outlets (First Transition mould outlet 22), the entrance of First Transition mould 5 is divided into k osculum 23 along its length, the entrance of First Transition mould 5 is connected with last compound die outlet 19, in First Transition mould 5, be provided with two the 3rd melt canals 24 that are communicated with k/2 osculum 23 and corresponding First Transition mould outlet 22, be divided into two groups by the osculum of First Transition mould 5, one group is connected with a First Transition mould outlet 22 by the 3rd melt canal 24.The second stage die 6 has two to export (the second stage die outlet 26) with First Transition mould outlet 22 entrances that match respectively (the second stage die entrance 25) and two semi-circulars, in the second stage die 6, be provided with two the 4th melt canals 27 that are communicated with respectively entrance (the second stage die entrance 25) and corresponding outlet (the second stage die outlet 26), the second stage die outlet 26 is connected with the entrance (pipe die head entrance 28) of pipe die head 3, wherein n and m are greater than 1 integer, and k is even number.In the present embodiment, n gets 3, m and gets 4, k and get 4.Now pipe die head 3 can be conventional pipe extrusion die.The m of described compound die can get different value, and, when reality is used, the m of front and back compound die can get different value, and the m that the m of for example first compound die gets 3, the second compound dies can get 4.In actual production, described plasticizing feeding device 1 is extruder, die casting machine or injection machine.In stereogram, be inconvenient to mark owing to relating to entrance, outlet and the melt canal of all parts, therefore just on Fig. 3, mark entrance, outlet and the melt canal of all parts, the path of melt has also by chance shown the relation between entrance, outlet and the melt canal of all parts.
For the internal mold in pipe die head 3 need not be fixing by stock protruded tube mold head 3, and be directly fixed in pipe die head 3, improve the stability of internal mold, further ensure the thickness evenness of pipe, the porch of described pipe die head 3 is provided with forming disk---shown in Fig. 4, forming disk is made up of outer shroud 7 and the inner disc 8 being arranged in outer shroud 7, between outer shroud 7 and inner disc 8, be connected by two symmetrical back-up blocks 9, the gap between outer shroud 7 and inner disc 8 is divided into two transition melt canals 10 by two back-up blocks 9, pipe die head 3 comprises external mold 11 and internal mold 12, between external mold 11 and internal mold 12, form annular melt canal 13, wherein external mold 11 is connected with the second stage die 6, internal mold 12 is fixed on the second stage die 6, forming disk clamps between internal mold 12 and the second stage die 6 and by internal mold 12 and the second stage die 6---shown in Fig. 5.In actual production, described plasticizing feeding device 1 is extruder, die casting machine or injection machine.
For ensure two semi-circular melts in junction in conjunction with firm, stablize on described back-up block 9 that side side at the second stage die 6 dorsad and be radially respectively arranged with two skewed slots 14 along forming disk, two transition melt canals 10 communicate with a corresponding skewed slot 14 respectively, skewed slot 14 is communicated with transition melt canal 10 and melt canal 13 position near back-up block 9, thereby realize the staggered overlap joint of pipe junction, improve the fastness of pipe.
The described marking line melt extrusion device 15 that also comprises, is provided with the through hole 29 of the outlet that is communicated with melt canal 13 and marking line melt extrusion device 15 on external mold 11.In producing pipe, utilize marking line melt extrusion device 15 by through hole 29, marking line to be sprayed on pipe, will on the outer surface of tube blank that make to produce, there is marking line, meet the diversification requirement of pipe.
Get 3 with n below, m gets 4, k gets 4 and introduces in detail the course of work of the present utility model and be for example: as shown in Figure 4, melt out of three plasticizing feeding devices 1 respectively after junction station entrance 16 enters the first melt canal 18 and does not flatten to three layers of melt of three layers of material of junction station outlet 17 formation, three layers of melt are that little entrance 20 is divided into four three layers of little melts by compound die 4 subsequently, rotate through the second melt canal 21, flatten, the compound die that is added to after four times of broadenings exports 19 places and forms the Floor 12 melt of a Floor 12 material, Floor 12 melt is divided into four little Floor 12 melts by First Transition mould entrance 23 subsequently, every two Floor 12 melts rotate through the 3rd melt canal 24, flatten, the First Transition mould that is added to after four times of broadenings exports 22 places and forms 24 layers of melt of 24 layers of material, 24 layers of melt enter in the second stage die 6 from the second stage die entrance 25 respectively, behind the 4th melt canal 27, form two semi-circular melts to the second stage die outlet 26, this semi-circular melt enters in melt canal 13 from the transition melt canal 10 of forming disk, two semi-circular melts are flowing behind and along skewed slot 14 around arriving back-up block 9 after back-up block 9, form the connecting portion of a staggered overlap joint, can improve to greatest extent like this stability of pipe junction, improve the performance of pipe.Melt forms tube wall after repeatedly superposeing, and has also greatly improved stability, mechanical performance, barrier property and the mechanical property of pipe.
Claims (6)
1. nano-stack compound extruded equipment, comprise successively connected plasticizing feeding device, junction station, composite laminate generator and pipe die head, it is characterized in that: described plasticizing feeding device has n, junction station has n entrance and a flat outlet, the outlet through-thickness of junction station is provided with n region, in junction station, be provided with the first melt canal that is communicated with respectively entrance and corresponding flat exit region, each entrance of junction station connects a plasticizing feeding device, composite laminate generator is connected and is formed by several compound dies, each compound die has flat entrance and a flat outlet perpendicular to entrance, the entrance of compound die is divided into m decile and relatively independent little entrance along its length, the entrance of first compound die equates and is connected with the outlet of junction station, the outlet through-thickness of compound die is provided with m region, in compound die, being provided with distributes is communicated with the second melt canal of little entrance and corresponding compound die exit region, between composite laminate generator and pipe die head, be connected with the second stage die by First Transition mould, First Transition mould has a flat entrance and two flat outlets, the entrance of First Transition mould is divided into k osculum along its length, the entrance of First Transition mould is connected with the outlet of last compound die, in First Transition mould, be provided with two the 3rd melt canals that are communicated with k/2 osculum and the outlet of corresponding First Transition mould, the second stage die has two entrances that match respectively with two flat outlets of First Transition mould and two semi-circular outlets, in the second stage die, be provided with two the 4th melt canals that are communicated with respectively entrance and corresponding outlet, the ring exit of the second stage die is connected with the entrance of pipe die head, wherein n and m are greater than 1 integer, k is even number.
2. nano-stack compound extruded equipment according to claim 1, it is characterized in that: the porch of described pipe die head is provided with forming disk, forming disk is made up of outer shroud and the inner disc being arranged in outer shroud, between outer shroud and inner disc, be connected by two symmetrical back-up blocks, the gap between outer shroud and inner disc is divided into two transition melt canals by two back-up blocks, pipe die head comprises external mold and internal mold, between external mold and internal mold, form annular melt canal, wherein external mold is connected with the second stage die, internal mold is fixed on the second stage die, forming disk is between internal mold and the second stage die.
3. nano-stack compound extruded equipment according to claim 2, it is characterized in that: described back-up block is radially respectively arranged with two skewed slots along forming disk on that side side of the second stage die dorsad, two transition melt canals communicate with a corresponding skewed slot respectively, and skewed slot connection transition melt canal and melt canal are near the position of back-up block.
4. nano-stack compound extruded equipment according to claim 1, is characterized in that: also comprise marking line melt extrusion device, be provided with the through hole of the outlet that is communicated with melt canal and marking line melt extrusion device on pipe die head.
5. nano-stack compound extruded equipment according to claim 1, is characterized in that: the m of described compound die can get different value.
6. nano-stack compound extruded equipment according to claim 1, is characterized in that: described plasticizing feeding device is extruder, die casting machine or injection machine.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420164236.4U CN203888177U (en) | 2014-04-04 | 2014-04-04 | Nano laminated layer composite extrusion equipment |
| PCT/CN2014/078733 WO2015149425A1 (en) | 2014-04-04 | 2014-05-29 | Nano laminated layer composite extrusion equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420164236.4U CN203888177U (en) | 2014-04-04 | 2014-04-04 | Nano laminated layer composite extrusion equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203888177U true CN203888177U (en) | 2014-10-22 |
Family
ID=51714623
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420164236.4U Withdrawn - After Issue CN203888177U (en) | 2014-04-04 | 2014-04-04 | Nano laminated layer composite extrusion equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203888177U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103895207A (en) * | 2014-04-04 | 2014-07-02 | 苏州同大机械有限公司 | Nano lamination composite extrusion device |
| CN103895208A (en) * | 2014-04-04 | 2014-07-02 | 苏州同大机械有限公司 | Nano lamination composite extrusion equipment |
-
2014
- 2014-04-04 CN CN201420164236.4U patent/CN203888177U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103895207A (en) * | 2014-04-04 | 2014-07-02 | 苏州同大机械有限公司 | Nano lamination composite extrusion device |
| CN103895208A (en) * | 2014-04-04 | 2014-07-02 | 苏州同大机械有限公司 | Nano lamination composite extrusion equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141022 Effective date of abandoning: 20151223 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20141022 Effective date of abandoning: 20151223 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |