CN203887377U - Welding set for aluminum alloy sheets - Google Patents
Welding set for aluminum alloy sheets Download PDFInfo
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- CN203887377U CN203887377U CN201420264370.1U CN201420264370U CN203887377U CN 203887377 U CN203887377 U CN 203887377U CN 201420264370 U CN201420264370 U CN 201420264370U CN 203887377 U CN203887377 U CN 203887377U
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- welding
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- rolling wheel
- vehicle frame
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Abstract
The utility model provides a welding device for aluminum alloy sheets. The welding set is simple in structure and experiences low welding space influence. The welding set comprises a frame, a TIG (tungsten insert gas) welding device, a press plate device, a rolling device, an extrusion device and a control system; the TIG welding device, the press plate device, the rolling device, the extrusion device and the control system are disposed on the frame; the press plate device, the TIG welding device, the rolling device and the extrusion device are linearly and sequentially arranged at preset intervals. High-temperature metal, strength of which is not recovered yet after welding, is rolled to compensate compression plastic deformation occurring in the heating process and to reduce contraction of a weld, so that transient stress in the welding process is reduced, and transient welding deformation is reduced. The metal which is rolled and still in a cooling shrinkage and stressed state is extruded, extruding action counteracts part of tensile stress, and hot cracking of a workpiece is prevented.
Description
Technical field
The utility model relates to Welded field, especially a kind of Welding of Aluminium Alloy Sheet Structure equipment.
Background technology
Aluminium and alloy thereof are one of metals that in non-ferrous metal, purposes is wider, and aluminum alloy materials has higher specific strength, corrosion-resistant, the good advantage such as electrical and thermal conductivity and weldability.And thin plate class aluminium alloy structure is lightweight, processing performance good (easily processing, easy-formation), connect the features such as convenient, thereby replace conventional steel structure, be widely used in various Welding Structure products.Aluminium alloy sheet is in welding process, due to its reason that the coefficient of heat conduction is large, linear expansion coefficient is large, in welding process, cause near molten bath large with the thermograde of surrounding metal, weld seam is neighbouring because temperature is high, deflection deformation very easily occurs, and the upwards rising of metal of electric arc below, causes the disengaging with platform, cause blow-out, cling welding gun, cause the interruption of welding process.Therefore, the welding of aluminum current latten is all to operate under large-scale jig fixing, as conventional piano type weld jig.But this particularity of traditional Welding of Aluminium Alloy Sheet Structure is brought many unfavorable factors to actual production: manufacturing large-scale jig has increased production cost, before weldering, has caused man-hour long for the clamping of welded part, and labour intensity improves, and has lowered production efficiency.
TIG weldering is called again inert gas tungsten electrode protection weldering, and its thermal source is direct-current arc, and operating voltage is 10～15 volts, but electric current can reach 300 peaces, and using workpiece as positive pole, the tungsten electrode in welding torch is as negative pole.Inert gas is generally argon gas.Existing semi-automatic TIG weldering aluminium alloy sheet system, is generally made up of walking mechanism, platform, the additional tig arc welding machine large-scale piano key clamp suitable with welded piece size of fixing welding gun.Equipment is huge, disperse, and this has increased equipment cost, clamping man-hour to a certain extent, reduces production efficiency.
Utility model content
The purpose of this utility model is to provide a kind of Welding of Aluminium Alloy Sheet Structure equipment that spacial influence is little that uses simply and welded.
To achieve these goals, the Welding of Aluminium Alloy Sheet Structure equipment that the utility model provides adopts following technical scheme:
A kind of Welding of Aluminium Alloy Sheet Structure equipment, comprise vehicle frame and be arranged on TIG welder, presser device, rolling device, pressurizing unit and the control system on described vehicle frame, described presser device, described TIG welder, described rolling device and described pressurizing unit are arranged in order in line by preset space length.
Improve as the one of the utility model welding equipment, described TIG welder comprises welding gun, and described welding gun is connected on described vehicle frame by the welding gun hold assembly of adjustable described welding torch position, described welding gun vertically place or with horizontal plane slant setting.
One as the utility model welding equipment is improved, and described presser device comprises pinch roller and is arranged on the first balancing weight of pinch roller top.
One as the utility model welding equipment is improved, described rolling device comprises one or more rolling wheels, described pressurizing unit comprises two squeegee rollers, described rolling wheel and described squeegee roller are connected on described vehicle frame by same pinch roller fixed part, and described pinch roller fixed part top is also provided with the second balancing weight.
As the further improvement of the utility model welding equipment, described squeegee roller is round table-like squeegee roller, and described rolling wheel is cylindric rolling wheel.
As the further improvement of the utility model welding equipment, described pinch roller fixed part comprises that the fixed disk and the upper end that are fixed on described vehicle frame are located in the terraced axle on described fixed disk, described terraced axle upper end and described fixed disk cooperation place are interspersed with the square key that prevents that described terraced axle from rotating, the lower end of described terraced axle is hinged with sliding shoe, and described rolling wheel and described squeegee roller are arranged on described sliding shoe.
As the further improvement of the utility model welding equipment, the centre position of described terraced axle is provided with thread segment, and the holding nut coordinating with described thread segment is installed on it, between described holding nut and described fixed disk, is coated with Compress Spring.
As the further improvement of the utility model welding equipment, on described sliding shoe, be provided with the groove for adjusting distance between described rolling wheel and described squeegee roller.
Adopt technique scheme, presser device, TIG welder, rolling device and pressurizing unit are arranged in order in line by preset space length, realize the part of welding work pieces is fixed by presser device, and then use TIG welder to weld, use successively afterwards rolling device and pressurizing unit to realize rolling and pushing welding work pieces welding position metal, simple in structure, easy to use, compared with existing TIG welding equipment, do not need to arrange fixture, the time of having saved clamping workpiece while use, provide production efficiency.By to the rolling of high-temperature metal of recovery strength not yet after welding, the compression plastic strain that compensation produces in heating process, has reduced the amount of contraction of weld seam, transient stress in welding process is reduced, and then reach the object that reduces instantaneous welding.To pushing through rolling the still metal in cooling contraction state, by the effect of extruding force, offset part tension afterwards, prevented the generation of workpiece fire check.
Further, by the fixing welding gun of welding gun hold assembly, make the position of welding gun and angle adjustable, promoted the scope of application of welding equipment, employing pinch roller and the first balancing weight are as presser device, simple in structure, can be used as the running gear of welding equipment simultaneously.In addition, by squeegee roller being arranged to round table-like squeegee roller, squeegee roller inclined plane contacts with workpiece to be welded, produce perpendicular to surface of the work direction to be welded and two component that are parallel to workpiece direction to be welded, vertical stress component is pushed down workpiece to be welded, limits that it is upturned, and horizontal component points to weld seam, offset the tension that thin board welding seam region welding cooling procedure is subject to, prevent the generation of fire check.By Compress Spring is set, ensure when rolling wheel and squeegee roller are worked and the laminating of surface of the work to be welded.By groove is set, make the adjusting of distance between rolling wheel and squeegee roller convenient.
Brief description of the drawings
Fig. 1 is the structure diagram of the utility model welding equipment;
Fig. 2 is the structural representation of the utility model welding equipment;
Fig. 3 is the top view of the utility model welding equipment, omits the first balancing weight and the second balancing weight in figure;
Fig. 4 is the structural representation of the fixture of the utility model welding equipment.
In figure, corresponding sign is as follows:
1-vehicle frame; 11-crossbeam;
12-longeron; 121-groove;
13-longeron; 131-groove;
2-TIG welder; 21-welding gun;
22-welding gun hold assembly; 221-connecting plate;
222-fixture; V-block under 223-;
The upper V-block of 224-; 225-locking plate;
226-bolt; 3-presser device;
31-pinch roller; 32-the first balancing weight;
4-rolling device; 41-rolling wheel;
5-pressurizing unit; 51-squeegee roller;
6-control system; 7-takes turns fixed part;
71-fixed disk; 72-ladder axle;
73-square key; 74-sliding shoe;
75-groove; 76-groove;
77-holding nut; 78-compacting spring;
8-the second balancing weight.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described further.
Welding of Aluminium Alloy Sheet Structure method of the present utility model, comprises the following steps:
S1: before welding, welding equipment is checked, clean the foreign material of workpiece to be welded welding position, and welding gun is placed into the top of welding position, adjust the height between welding gun and workpiece to be welded, make distance between black pole tip end and the workpiece to be welded on welding gun between 2mm-3mm, it should be noted that, distance between black pole tip end and workpiece to be welded on welding gun can be set according to actual needs, might not be that distance in the present embodiment is between 2mm-3mm, if find in welding process that tungsten electrode is easily bonded on welding work pieces, the suitably black pole tip end on increase welding gun and the distance between workpiece to be welded, simultaneously, fixing workpiece to be welded,
S2: adopt TIG weldering to treat welding work pieces and weld, adopt TIG weldering to treat welding work pieces weld, obtain welding work pieces with the speed of welding of 0-10mm/s, TIG weldering can adopt conventional semi-automatic TIG weldering welding;
S3: the high-temperature metal to the not yet recovery strength solidifying on welding work pieces weld seam rolls, makes the metal in condensation contraction state produce plasticity extension, reduces the transient stress in welding process;
S4: to pushing in the metal of cooling contraction Tensile state through rolling still on welding work pieces weld seam, the tension opposite direction of the direction of extrusion and the described metal generation in cooling contraction state;
S5: after having welded, remove welding gun, check welding quality and take out welding work pieces.
The structure diagram of Welding of Aluminium Alloy Sheet Structure equipment of the present utility model as shown in Figure 1, comprise vehicle frame 1 and be arranged on TIG welder 2, presser device 3, rolling device 4, pressurizing unit 5 and the control system 6 on vehicle frame 1, above-mentioned presser device 3, TIG welder 2, rolling device 4 and pressurizing unit 5 are arranged in order in line by preset space length.
As depicted in figs. 1 and 2, vehicle frame 1 is detachable structure, is mainly assembled by angle steel and thin steel bar, for coordinating the assembling of other parts, has groove and through hole at some ad-hoc locations of vehicle frame 1, convenient installation and dismounting.TIG welder 2 comprises welding gun 21, and welding gun 21 is fixed on vehicle frame 1 by the welding gun hold assembly 22 of adjustable welding gun 21 positions, welding gun 21 can select according to actual needs vertically to place or with horizontal plane slant setting.Welding gun hold assembly 22 comprise with vehicle frame 1 on the connecting plate 221 that links together of crossbeam 11, crossbeam 11 is processed by angle steel, in its vertical one side, offer two parallel channels, connecting plate 221 is also arranged to the warp architecture of certain angle of bend, its one end is connected with crossbeam 11 by screw, when screw is during in tightening state, connecting plate 221 is fixedly connected with crossbeam 11, in the time that screw is not tightened, connecting plate 221 can slippage on the groove of crossbeam 11, thereby makes welding gun hold assembly 22 have the function that regulates lateral attitude.On the longeron 12 and 13 of vehicle frame 1, also offer respectively isometric groove 121 and 131, crossbeam 11 is connected with longeron 12 and 13 by screw, when screw is during in tightening state, crossbeam 11 is fixedly connected with 13 with longeron 12, in the time that screw is not tightened, crossbeam 11 can be with welding gun hold assembly 22 slippage on groove 121 and 131, thereby makes welding gun hold assembly 22 have the function that regulates lengthwise position.The other end of connecting plate 221 is connected with the fixture 222 for clamping welding gun 21, as shown in Figure 4, fixture 222 comprises lower V-block 223, upper V-block 224, locking plate 225 and bolt 226, lower V-block 223 is relative with upper V-block 224 openings, one end is hinged, the other end connects by bolt 226, and locking plate 225 is also arranged on bolt 226, for fastening lower V-block 223 and upper V-block 224.When clamping, rotational lock dish 225, one end that lower V-block 223 is connected by bolt 226 with upper V-block 224 is separated, then the pikestaff of welding gun 21 is placed in the draw-in groove between upper V-block 224 and lower V-block 223, last rotational lock dish 225, makes the mutual closing in one end that lower V-block 223 is connected by bolt 226 with upper V-block 224 until clamp welding gun 21.Very convenient by this structure and mode clamping welding gun 21, be subject to spatial limitation little, and adapt to different size welding gun 21.
The effect that presser device 3 comprises pinch roller 31 and is arranged on the first balancing weight 32, the first balancing weights 32 of pinch roller top is to increase pinch roller 31 treats the pressure of welding work pieces, and its weight can design according to actual needs.In the present embodiment, pinch roller 31 has two, and the first balancing weight 32 is arranged on the top between two pinch rollers 31, and its concrete mounting means can be conventional mode, as being directly pressed on the wheel shaft of two pinch rollers 31.Distance between two pinch rollers 31 can be set according to actual needs, but need guarantee after the fixing thin plate to be welded of pinch roller 31, can not affect the work of TIG welder 2 after it, rolling device 4 and pressurizing unit 5, pressurizing unit 5 is in the time of work, and the thin plate of this welding position can not move.Pinch roller 31 also can only arrange one, but now the width of pinch roller 31 need be much larger than the width of weld seam.
Rolling device 4 comprises one or more rolling wheels 41, and in the present embodiment, rolling wheel 41 only has one, is the cylindric rolling wheel of routine.For adapting to welded seam area size requirements under different arc currents, rolling wheel 41 is also designed to many groups and places side by side, and the overall width of its wheel changes from 5mm-20mm.Pressurizing unit 5 comprises that the distance between 51, two squeegee rollers 51 of two squeegee rollers can arrange according to actual needs, generally between 10mm-40mm.In the present embodiment, squeegee roller 51 is round table-like squeegee roller, and its horizontal section is trapezoidal, and the angle of inclination of round table-like squeegee roller is preferably disposed between 1 °-5 °.Rolling wheel 41 and squeegee roller 51 are connected on described vehicle frame 1 by same pinch roller fixed part 7, pinch roller fixed part 7 tops are also provided with the second balancing weight 8, the effect of the second balancing weight 8 is to provide suitable pressure for rolling wheel 41 and squeegee roller 51, and its weight can design according to actual needs.
Under normal circumstances, distance between rolling wheel 41, squeegee roller 51 and welding gun 21 is more closely better, and the metal at welding gun 21 rears is still in high temperature like this, and intensity is lower, only need act on weld metal with smaller grinding pressure, just can play the plasticity extension effect of butt welded seam.But can not be too near, if the distance of these parts is too near, can cause weld metal still just to carry out roller compaction processes in molten condition, be easy to weld seam to press and collapse, cannot complete welding process.And if rolling wheel 41 and welding gun 21 apart from too far away, while rolling, weld metal solidifies completely, and has recovered intensity, even if extend by large again power also very difficult butt welded seam, does not reach expected effect.Therefore, roll preferably and squeezing effect in order to reach, rolling wheel 41 and squeegee roller 51 need act on the stretching plastic district at welding pool rear, as calculated, this stretching plastic district probably at welding gun 21 rears apart between its 20mm-40mm, concrete optimum distance can carry out calculative determination according to concrete material trademark, size and the thickness of workpiece to be welded.
Pinch roller fixed part 7 comprises that the fixed disk 71 and the upper end that are fixed on vehicle frame 1 are located in the terraced axle 72 on fixed disk 71, ladder axle 72 upper ends and fixed disk 71 cooperation places are interspersed with the square key 73 that prevents that terraced axle 72 from rotating, square key 73 can be structure common in prior art, as long as it can play the object that prevents that terraced axle 72 from rotating.The lower end of ladder axle 72 is hinged with sliding shoe 74, on sliding shoe 74, be provided with the groove 75 and 76 for adjusting distance between rolling wheel 41 and squeegee roller 51, rolling wheel 41 and squeegee roller 51 are arranged on sliding shoe 74 by groove 75 and 76 respectively, its connected mode is also connected by screw, when screw is during in tightening state, rolling wheel 41 and/or squeegee roller 51 are fixedly connected with sliding shoe 74, and in the time that screw is not tightened, rolling wheel 41 and/or squeegee roller 51 can slippages on groove 121 and/or 131.The centre position of ladder axle 72 is provided with thread segment, the holding nut 77 coordinating with its thread segment is installed on it, between holding nut 77 and fixed disk 71, be coated with Compress Spring 78, the effect of Compress Spring 78 is the down transmission of the pressure stability that the second balancing weight 8 is provided.
The work schedule of above-mentioned TIG welder 2, presser device 3, rolling device 4, pressurizing unit 5 is controlled by control system 6, and in the present embodiment, control system 6 is control system common in prior art, is not described in detail in this.
Below in conjunction with welding method and the welding equipment of the utility model aluminium alloy sheet, to weld, 2mm is thick, the LY12 duralumin, hard alumin ium alloy thin plate of 320mm × 200mm is as example, elaborates welding step:
S1: before welding, welding equipment is checked, clean the foreign material of workpiece to be welded welding position, draw a mark line in the center that workpiece is longitudinal, weld seam center should roughly be positioned on this mark line, welding equipment is placed on workpiece to be welded simultaneously;
S2: the position of adjusting each device on welding equipment, guarantee that the mid point of the line of centres of mid point, welding gun 21, rolling wheel 41 and two squeegee rollers 51 of the line of centres of two pinch rollers 31 is on same straight line, this straight line overlaps with the mark line of drawing in step S1, meanwhile, pinch roller 31 is pushed down workpiece to be welded.
S3: the height of adjusting welding gun 21, make distance between the most advanced and sophisticated and workpiece to be welded of its tungsten electrode between 2mm-3mm, adjust distance between pinch roller 31, rolling wheel 41 and squeegee roller 51 and welding gun 21 to preset distance simultaneously, wherein, distance between welding gun 21 and rolling wheel 41 is 30mm, and the distance between welding gun 21 and squeegee roller 51 is 53mm.
S4: adopt TIG weldering to treat welding work pieces and weld and obtain welding work pieces, speed of welding is 4mm/s, and welding current is 70A, welding protection gas flow is 20L/min, the type of cooling is that air is cooling, and in welding, control system 6 drives pinch roller 31 to move forward;
S3: rolling wheel 41 is motion forward under the drive of pinch roller 31, and the high-temperature metal of the not yet recovery strength solidifying on welding work pieces weld seam is rolled, makes the metal in condensation contraction state produce plasticity extension;
S4: squeegee roller 51 moves before the drive of pinch roller 31 is sick for, squeegee roller 51 is by pushing through rolling the still metal in cooling contraction state on the metal pair welding work pieces weld seam of the weld seam annex that is in contact with it, the tension opposite direction of the direction of extrusion and the described metal generation in cooling contraction state;
S5: after having welded, remove welding equipment, check welding quality and take out welding work pieces.
By reference to the accompanying drawings the utility model is done to detailed explanation above; but embodiment of the present utility model is not limited in above-mentioned embodiment; those skilled in the art can make various distortion to the utility model according to prior art; as the fixture that uses other structures replaces the fixture 222 in the utility model etc., these all belong to protection domain of the present utility model.
Claims (8)
1. a Welding of Aluminium Alloy Sheet Structure equipment, it is characterized in that, comprise vehicle frame and be arranged on TIG welder, presser device, rolling device, pressurizing unit and the control system on described vehicle frame, described presser device, described TIG welder, described rolling device and described pressurizing unit are arranged in order in line by preset space length.
2. Welding of Aluminium Alloy Sheet Structure equipment as claimed in claim 1, it is characterized in that, described TIG welder comprises welding gun, and described welding gun is connected on described vehicle frame by the welding gun hold assembly of adjustable described welding torch position, described welding gun vertically place or with horizontal plane slant setting.
3. Welding of Aluminium Alloy Sheet Structure equipment as claimed in claim 1 or 2, is characterized in that, described presser device comprises pinch roller and is arranged on the first balancing weight of pinch roller top.
4. Welding of Aluminium Alloy Sheet Structure equipment as claimed in claim 1 or 2, it is characterized in that, described rolling device comprises one or more rolling wheels, described pressurizing unit comprises two squeegee rollers, described rolling wheel and described squeegee roller are connected on described vehicle frame by same pinch roller fixed part, and described pinch roller fixed part top is also provided with the second balancing weight.
5. welding equipment as claimed in claim 4, is characterized in that, described squeegee roller is round table-like squeegee roller, and described rolling wheel is cylindric rolling wheel.
6. welding equipment as claimed in claim 4, it is characterized in that, described pinch roller fixed part comprises that the fixed disk and the upper end that are fixed on described vehicle frame are located in the terraced axle on described fixed disk, described terraced axle upper end and described fixed disk cooperation place are interspersed with the square key that prevents that described terraced axle from rotating, the lower end of described terraced axle is hinged with sliding shoe, and described rolling wheel and described squeegee roller are arranged on described sliding shoe.
7. welding equipment as claimed in claim 6, is characterized in that, the centre position of described terraced axle is provided with thread segment, and the holding nut coordinating with described thread segment is installed on it, between described holding nut and described fixed disk, is coated with Compress Spring.
8. welding equipment as claimed in claim 6, is characterized in that, is provided with the groove for adjusting distance between described rolling wheel and described squeegee roller on described sliding shoe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420264370.1U CN203887377U (en) | 2014-05-22 | 2014-05-22 | Welding set for aluminum alloy sheets |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420264370.1U CN203887377U (en) | 2014-05-22 | 2014-05-22 | Welding set for aluminum alloy sheets |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203887377U true CN203887377U (en) | 2014-10-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420264370.1U Expired - Fee Related CN203887377U (en) | 2014-05-22 | 2014-05-22 | Welding set for aluminum alloy sheets |
Country Status (1)
| Country | Link |
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| CN (1) | CN203887377U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002025A (en) * | 2014-05-22 | 2014-08-27 | 华侨大学 | Aluminum alloy thin plate welding method and aluminum alloy thin plate welding device |
| CN106903432A (en) * | 2017-05-08 | 2017-06-30 | 哈尔滨工业大学（威海） | Based on the laser assembly solder device and its control method that are rolled with weldering |
| CN112139688A (en) * | 2020-09-28 | 2020-12-29 | 哈尔滨工业大学（威海） | Metal plastic laser welding is along with welding system that rolls |
| CN115229308A (en) * | 2022-09-23 | 2022-10-25 | 华侨大学 | Aluminum alloy sheet welding device and welding method |
-
2014
- 2014-05-22 CN CN201420264370.1U patent/CN203887377U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002025A (en) * | 2014-05-22 | 2014-08-27 | 华侨大学 | Aluminum alloy thin plate welding method and aluminum alloy thin plate welding device |
| CN106903432A (en) * | 2017-05-08 | 2017-06-30 | 哈尔滨工业大学（威海） | Based on the laser assembly solder device and its control method that are rolled with weldering |
| CN106903432B (en) * | 2017-05-08 | 2019-01-04 | 哈尔滨工业大学（威海） | Based on the laser assembly solder device and its control method rolled with weldering |
| CN112139688A (en) * | 2020-09-28 | 2020-12-29 | 哈尔滨工业大学（威海） | Metal plastic laser welding is along with welding system that rolls |
| CN115229308A (en) * | 2022-09-23 | 2022-10-25 | 华侨大学 | Aluminum alloy sheet welding device and welding method |
| CN115229308B (en) * | 2022-09-23 | 2023-03-03 | 华侨大学 | Aluminum alloy sheet welding device and welding method |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141022 Termination date: 20160522 |