CN203887205U - Molten metal level position sensor in casting mold - Google Patents
Molten metal level position sensor in casting mold Download PDFInfo
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- CN203887205U CN203887205U CN201420310294.3U CN201420310294U CN203887205U CN 203887205 U CN203887205 U CN 203887205U CN 201420310294 U CN201420310294 U CN 201420310294U CN 203887205 U CN203887205 U CN 203887205U
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Abstract
The utility model relates to a molten metal level position sensor in a casting mold. The molten metal level position sensor in the casting mold comprises a sensing temperature measuring point, a built-in thermocouple, an insulating ceramic layer, a stainless steel outer shell, a fixing screw and two high temperature resistant connecting wires. The stainless steel outer shell is externally connected to the end of a screw rod of the fixing screw, the built-in thermocouple is arranged in the stainless steel outer shell, the insulating ceramic layer is arranged between the inner wall of the stainless steel outer shell and the built-in thermocouple, the end, away from the fixing screw, of the built-in thermocouple is externally connected to the sensing temperature measuring point, and a through hole is formed in the fixing screw. According to the molten metal level position sensor in the casting mold, the position where molten aluminum arrives is detected through several molten metal level position sensing and composite sensing devices embedded in assigned positions in the mold, and information is fed back to a digitized pressurization system, and automatic adjustment is carried out through a digital control system to meet the requirements of process conditions.
Description
Technical field
The utility model relates to a kind of sensor, is specifically related to a kind of casting mould inner metal liquid face location aware sensor.
Background technology
Low-pressure casting process is the dried compressed air of filling certain pressure to the holding furnace of sealing, and the aluminium liquid in holding furnace is filled in metal pattern by stalk under pressure (0~lbar) effect, obtains a kind of method of foundry goods.Whether current engineers and technicians both domestic and external cannot learn in filling process by the timing node of design, to the position of specifying, can only be calculated and be relied on field experience to formulate corresponding technological parameter by theory, and itself and actual difference are larger.
Utility model content
For addressing the above problem, technical problem to be solved in the utility model is to provide a kind of mould inner metal liquid face location aware sensor.
The technical scheme that the utility model solves the problems of the technologies described above is as follows: a kind of casting mould inner metal liquid face location aware sensor, comprise perception point for measuring temperature, built-in thermoelectric is even, dielectric ceramic layer, stainless steel casing, fixed screw and two high temperature resistant connection wires, screw rod end at described fixed screw is circumscribed with described stainless steel casing, in described stainless steel casing, be provided with described built-in thermoelectric even, occasionally, be provided with described dielectric ceramic layer at described stainless steel casing inwall and described built-in thermoelectric, at the even external described perception point for measuring temperature in one end away from described fixed screw of described built-in thermoelectric, the inside of described fixed screw is provided with through hole, one end of described two high temperature resistant connection wires connects respectively the even one end away from described perception point for measuring temperature of described built-in thermoelectric through described through hole, extend outside described fixed screw other one end of described two high temperature resistant connection wires.
Further, described perception point for measuring temperature extends the end face of described stainless steel casing away from one end of described fixed screw.
The beneficial effects of the utility model are: a kind of casting mould inner metal liquid face location aware sensor that the utility model provides, by being embedded in several metal bath surface location aware and the compound sensor in mould assigned address, the position that aluminium liquid arrives detected, feed back to digitlization compression system, automatically adjust by Digitizing And Control Unit again, meet process conditions requirement, create stable filling condition, every pressurization parameter is sentenced controlled state all the time, ensure constant product quality, and obtain high qualification rate.
Brief description of the drawings
Fig. 1 is overall structure schematic diagram of the present utility model.
In accompanying drawing, the list of parts of each label representative is as follows:
1, perception point for measuring temperature, 2, built-in thermoelectric is even, 3, dielectric ceramic layer, 4, stainless steel casing, 5, fixed screw, 6, high temperature resistant connection wire, 7, through hole.
Detailed description of the invention
Below in conjunction with accompanying drawing, principle of the present utility model and feature are described, example, only for explaining the utility model, is not intended to limit scope of the present utility model.
As shown in Figure 1, a kind of casting mould inner metal liquid face location aware sensor, comprise perception point for measuring temperature 1, built-in thermoelectric even 2, dielectric ceramic layer 3, stainless steel casing 4, fixed screw 5 and two high temperature resistant connection wires 6, be circumscribed with described stainless steel casing 4 in the screw rod end of described fixed screw 5, in described stainless steel casing 4, be provided with described built-in thermoelectric even 2, between described stainless steel casing 4 inwalls and described built-in thermoelectric even 2, be provided with described dielectric ceramic layer 3, even 2 outsides of built-in thermoelectric are provided with described dielectric ceramic layer 3, avoiding built-in thermoelectric even 2 not to be subject to peripheral temperature disturbs, ensure the accuracy of detected temperatures.At the even 2 external described perception points for measuring temperature 1 in the one end away from described fixed screw 5 of described built-in thermoelectric, described perception point for measuring temperature 1 extends the end face of described stainless steel casing 4 away from one end of described fixed screw 5.The contact point that perception point for measuring temperature 1 is 0.1~0.5mm, perception point for measuring temperature 1 contacts with molten metal.
The inside of described fixed screw 2 is provided with through hole 7, one end of described two high temperature resistant connection wires 6 connects respectively even 2 one end away from described perception point for measuring temperature 1 of described built-in thermoelectric through described through hole 7, and extend outside described fixed screw 5 other one end of described two high temperature resistant connection wires 6.
Pre-buried sensor in mold cavity, perception point for measuring temperature 1 perception behind molten metal in-position in casting process, sensor detect really molten metal by liquid to the whole variations in temperature of solid.This device also can detect the variations in temperature of each position in real time, feed back to cooling system simultaneously, automatically adjust cooling unlatching by cooling system again, reach the object that foundry goods solidifies in order in die cavity, be adapted to the relevant casting field such as permanent mold casting, sand casting.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all within spirit of the present utility model and principle, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (2)
1. a casting mould inner metal liquid face location aware sensor, it is characterized in that: comprise perception point for measuring temperature (1), built-in thermoelectric even (2), dielectric ceramic layer (3), stainless steel casing (4), fixed screw (5) and two high temperature resistant connection wires (6), be circumscribed with described stainless steel casing (4) in the screw rod end of described fixed screw (5), in described stainless steel casing (4), be provided with described built-in thermoelectric even (2), between described stainless steel casing (4) inwall and described built-in thermoelectric even (2), be provided with described dielectric ceramic layer (3), the external described perception point for measuring temperature in one end (1) at described built-in thermoelectric even (2) away from described fixed screw (5), the inside of described fixed screw (2) is provided with through hole (7), one end of described two high temperature resistant connection wires (6) connects respectively described built-in thermoelectric even (2) one end away from described perception point for measuring temperature (1) through described through hole (7), extend outside described fixed screw (5) other one end of described two high temperature resistant connection wires (6).
2. a kind of casting mould inner metal liquid face location aware sensor according to claim 1, is characterized in that: described perception point for measuring temperature (1) extends the end face of described stainless steel casing (4) away from one end of described fixed screw (5).
Priority Applications (1)
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CN201420310294.3U CN203887205U (en) | 2014-06-11 | 2014-06-11 | Molten metal level position sensor in casting mold |
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CN201420310294.3U CN203887205U (en) | 2014-06-11 | 2014-06-11 | Molten metal level position sensor in casting mold |
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CN203887205U true CN203887205U (en) | 2014-10-22 |
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CN201420310294.3U Active CN203887205U (en) | 2014-06-11 | 2014-06-11 | Molten metal level position sensor in casting mold |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104923749A (en) * | 2015-06-11 | 2015-09-23 | 中国重型机械研究院股份公司 | Magnesium alloy continuous casting liquid level position detection device and detection method thereof |
CN105170945A (en) * | 2015-11-04 | 2015-12-23 | 重庆戴卡捷力轮毂制造有限公司 | Mounting mechanism for holding furnace thermocouple of low-pressure casting machine |
-
2014
- 2014-06-11 CN CN201420310294.3U patent/CN203887205U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104923749A (en) * | 2015-06-11 | 2015-09-23 | 中国重型机械研究院股份公司 | Magnesium alloy continuous casting liquid level position detection device and detection method thereof |
CN104923749B (en) * | 2015-06-11 | 2017-04-19 | 中国重型机械研究院股份公司 | Magnesium alloy continuous casting liquid level position detection device and detection method thereof |
CN105170945A (en) * | 2015-11-04 | 2015-12-23 | 重庆戴卡捷力轮毂制造有限公司 | Mounting mechanism for holding furnace thermocouple of low-pressure casting machine |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CP03 | "change of name, title or address" | ||
CP03 | "change of name, title or address" |
Address after: 264006 No.8 Nanchang Street, Yantai Economic and Technological Development Zone, Shandong Province Patentee after: YANTAI LUTONG PRECISION TECHNOLOGY Co.,Ltd. Address before: 264006 No.1, Jialingjiang Road, Yantai Economic and Technological Development Zone, Yantai City, Shandong Province Patentee before: YANTAI LUTONG PRECISION ALUMINUM Co.,Ltd. |