CN203878405U - Non-wood cleaning pulping material preparing and steaming system - Google Patents

Non-wood cleaning pulping material preparing and steaming system Download PDF

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Publication number
CN203878405U
CN203878405U CN201420222402.1U CN201420222402U CN203878405U CN 203878405 U CN203878405 U CN 203878405U CN 201420222402 U CN201420222402 U CN 201420222402U CN 203878405 U CN203878405 U CN 203878405U
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China
Prior art keywords
belt conveyer
storage bin
feeder
getting
discharger
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Expired - Fee Related
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CN201420222402.1U
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Chinese (zh)
Inventor
张宏伟
刘涛
周良范
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Zouping Huize Industrial Co ltd
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SHANDONG TIANDIYUAN INDUSTRY Co Ltd
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Priority to CN201420222402.1U priority Critical patent/CN203878405U/en
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Publication of CN203878405U publication Critical patent/CN203878405U/en
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Abstract

A non-wood cleaning pulping material preparing and steaming system comprises a material preparing system and a steaming system. The material preparing system comprises a straw cutter and a storage bin. A feeding port of the straw cutter is provided with a feeding belt conveyor, and the front of the feeding belt conveyor is provided with a horizontal belt conveyor. A roller type dust removing machine, a belt conveyor and a scraper conveyor are arranged between the straw cutter and the storage bin in sequence, a feeding port of the roller type dust removing machine is connected with a discharging port of the straw cutter, one end of the belt conveyor is arranged on the lower portion of a discharging port of the roller type dust removing machine, the other end of the belt conveyor and one end of the scraper conveyor are arranged side by side, and the other end of the scraper conveyor stretches into a feeding port of the storage bin. The steaming system comprises a material conveying and metering device, a feeding device, a steamer, a discharging device and a blow tank. The feeding device comprises a rotator feeder, a refining spiral and a spiral feeder. The defects existing in the material preparing and steaming stages of the current formic acid pulping technology are overcome, and the whole technological process is more efficient.

Description

A kind of non-wood cleaning pulping decoction system of getting the raw materials ready
Technical field
The utility model belongs to non-wood raw pulp technical field, is a kind of non-wood cleaning pulping decoction system of getting the raw materials ready specifically.
Background technology
Along with the development of national economy and the raising of living standards of the people, the demand of paper is increased day by day.But for a long time, because China's Forest Resources is extremely poor, every year can be little for plupwood, therefore utilize existing abundant wheat straw resource production high-quality bleached wheat straw pulp to meet the paper demand day by day increasing, current be necessary.
China is in the world with non-wood fibrous raw material pulping and paper-making country with the longest history, non-wood fibrous raw material is being brought into play very important effect in Chinese paper industry, but non-wood fibrous raw material slurrying also has problem for a long time of the Chinese insider of puzzlement, as technical equipment is not high, pulp quality is poor, environmental pollution is serious etc.Chinese Government pays much attention to agriculture, rural areas and farmers problem, will " make full use of agricultural wastes and non-wood fibrous raw material " and list agriculture emphasis support scope in, China only agricultural crop straw annual production just reach 600,000,000 tons, wherein can collect part and reach 4.5 hundred million tons, but comprehensive utilization ratio is less than 40% but, for only 2,000 ten thousand tons of pulping and paper-making, potentiality to be exploited is huge.
China is the big country that utilizes non-wood raw pulp papermaking, in current China pulping raw material structure, non-wood material proportion is up to 40%, wood raw material proportion is only 18% left and right, all the other are secondary stock, although China's paper industry is listed important agenda in by adjusting product, but because China's forest resourceies lack, be difficult to change in a short time the general layout of current raw material mix.
What the current non-wood raw pulp major part of China adopted is soda pulping process technique, taking NaOH or vulcanized sodium as main cooking liquor, the slurry quality that the technical problem underlying that this soda pulping process exists is produced is poor, water, electricity and gas is that consumption indicators is high, the shortcomings such as alkali recovery is low, and environmental pollution is comparatively serious.
In soda pulping process process, be quite huge for the consumption of water resource, the paper waste producing in pulping process is also suitable huge, the pollution problem of paper waste has become the bottleneck problem of restriction China paper industry development, according to statistics, the discharge capacity of China's paper-making effluent accounts for the 10%-12% of China's wastewater emission amount at present, especially the waste water that non-wood raw material soda pulping process production process produces is huge especially for environmental pollution, China is also being devoted to solve the pollution problem of soda pulping process for environment at present, but effect is not very large, in order to address the above problem preferably, there is in the market a kind of formic acid pulping technique, this technology has solved the non-wood raw material tradition soda pulping process technology problem of insurmountable serious environment pollution always.
At present at home formic acid pulping process also in a development, a lot of technology also do not trend towards maturation, the utility model is exactly getting the raw materials ready and the improvement made of some problems that the boiling stage exists for current formic acid pulping process, solve in current formic acid slurrying melting process workman's amount of labour large, preparation room Dust Capacity is large, the problem that work situation is poor.Also solve the problem that the water vapour with a small amount of fiber from discharger to spraying pot that flash off in the process that sprays into slurry through cannot separate and recycle with formic acid steam simultaneously.
Summary of the invention
The utility model provides a kind of non-wood cleaning pulping decoction system of getting the raw materials ready, it overcome current formic acid pulping process getting the raw materials ready and the boiling stage exist drawback, fundamentally solve material papering section labor strength large, the problem of dust from flying has also solved the problem that the water vapour with a small amount of fiber that flashes off in boiling stage discharger sprays into process from slurry to spraying pot cannot separate and recycle with formic acid steam simultaneously.
In order to address the above problem, the technical scheme that the utility model adopts is: a kind of non-wood cleaning pulping decoction system of getting the raw materials ready, it is characterized in that, and comprise the system of getting the raw materials ready and decoction system;
The described system of getting the raw materials ready comprises chaffcutter and storage bin, and the charging aperture place of described chaffcutter arranges charging belt conveyer, in the front portion of charging belt conveyer, horizontal belt conveyer is set, and described charging belt conveyer and horizontal belt conveyer are arranged side by side; Between described chaffcutter and storage bin, be also disposed with roll-type dust removal machine, belt conveyer, drag conveyor, the charging aperture of described roll-type dust removal machine is connected with the discharging opening of chaffcutter, described belt conveyer one end is arranged on the bottom of roll-type dust removal machine discharging opening, the other end of described belt conveyer and drag conveyor wherein one end are arranged side by side, and the other end of described drag conveyor stretches in the charging aperture of storage bin;
Described decoction system comprises mass transport metering device, drawing-in device, boiling vessel, discharger and spraying pot; Described mass transport metering device comprises material belt conveyer, conveying worm and pin drum-type meter, described material belt conveyer one end is arranged on the bottom of storage bin discharging opening, the other end of described material belt conveyer and the charging aperture of conveying worm are arranged side by side, the discharging opening of described conveying worm is connected with pin drum-type meter, between described pin drum-type meter and material belt conveyer, be also provided with feed back spiral, one end material mouthful of feed back spiral is connected with pin drum-type meter, and other end material mouth is arranged on the top of material belt conveyer;
Described drawing-in device comprises rotor feeder, refining spiral, scroll feeder, described rotor feeder is connected with pin drum-type meter by transfer tube, described rotor feeder, refining spiral, scroll feeder is connected by material transferring pipeline successively, between described bolt feeder and boiling vessel, be connected by boiling pipe, between described boiling vessel and discharger, be provided with intervalve, bend pipe drain valve is set between described discharger and spraying pot, described discharger is connected with spraying pot by bend pipe drain valve, one side of described spraying pot is also provided with slurry vapour separator, described slurry vapour separator is connected with spraying pot.
Described boiling vessel is vertical digester.
The beneficial effects of the utility model are:
1, a kind of non-wood cleaning pulping of the utility model this system of decoction system of getting the raw materials ready has overcome the drawback that getting the raw materials ready of current formic acid pulping process and boiling stage exist, and has fundamentally solved material papering section labor strength large, the problem of dust from flying.The utility model has improved the mechanization degree of material papering section greatly, has reduced workman's labour intensity.
2, the utility model realized discharger to spraying pot spray in slurry process, flash off with a small amount of water vapour of fiber and the pulp separation problem of formic acid steam, further realized the recycling of slurry and steam, improved the recovery utilization rate of raw material.
Brief description of the drawings
Fig. 1 is the annexation structural representation of the utility model entirety;
In figure: the 1-system of getting the raw materials ready, 2-chaffcutter, 3-storage bin, 4-charging belt conveyer, 5-horizontal belt conveyer, 6-roll-type dust removal machine, 7-belt conveyer, 8-drag conveyor, 9-mass transport metering device, 91-material belt conveyer, 92-conveying worm, 93-pin drum-type meter, 10-drawing-in device, 101-rotor feeder, 102-refining spiral, 103-scroll feeder, 11-boiling vessel, 12-discharger, 13-spraying pot, 14-feed back spiral, 15-boiling pipe, 16-intervalve, 17-bend pipe drain valve, 18-starches vapour separator.
Detailed description of the invention
For clearly demonstrating the technical characterstic of this programme, below by a detailed description of the invention, and in conjunction with its accompanying drawing, this programme is set forth.
As shown in Figure 1, a kind of non-wood cleaning pulping of the utility model decoction system of getting the raw materials ready, comprises the system of getting the raw materials ready 1 and decoction system.
The described system 1 of getting the raw materials ready comprises chaffcutter 2 and storage bin 3, the charging aperture place of described chaffcutter 2 arranges charging belt conveyer 4, in the front portion of charging belt conveyer 4, horizontal belt conveyer 5 is set, described charging belt conveyer 4 is arranged side by side with horizontal belt conveyer 5; Between described chaffcutter 2 and storage bin 3, be also disposed with roll-type dust removal machine 6, belt conveyer 7, drag conveyor 8, the charging aperture of described roll-type dust removal machine 6 is connected with the discharging opening of chaffcutter 2, described belt conveyer 7 one end are arranged on the bottom of roll-type dust removal machine 6 discharging openings, the other end of described belt conveyer 7 and drag conveyor 8 are wherein arranged side by side one end, and the other end of described drag conveyor 8 stretches in the charging aperture of storage bin 3.
Described decoction system comprises mass transport metering device 9, drawing-in device 10, boiling vessel 11, discharger 12 and spraying pot 13.Boiling vessel 11 described above is vertical digester.
Described mass transport metering device 9 comprises material belt conveyer 91, conveying worm 92 and pin drum-type meter 93.
Described material belt conveyer 91 one end are arranged on the bottom of storage bin 3 discharging openings, the charging aperture of the other end of described material belt conveyer 91 and conveying worm 92 is arranged side by side, the discharging opening of described conveying worm 92 is connected with pin drum-type meter 93, between described pin drum-type meter 93 and material belt conveyer 91, be also provided with feed back spiral 14, one end material mouthful of feed back spiral 14 is connected with pin drum-type meter 93, and other end material mouth is arranged on the top of material belt conveyer 91.
Described drawing-in device 10 comprises rotor feeder 101, refining spiral 102, scroll feeder 103.
Described rotor feeder 101 is connected with pin drum-type meter 93 by transfer tube, described rotor feeder 101, refining spiral 102, scroll feeder 103 is connected by material transferring pipeline successively, between described bolt feeder 103 and boiling vessel described above 11, be connected by boiling pipe 15, between described boiling vessel 11 and discharger 12, be provided with intervalve 16, between described discharger 12 and spraying pot 13, bend pipe drain valve 17 is set, described discharger 12 is connected with spraying pot 13 by bend pipe drain valve 17, one side of described spraying pot 13 is also provided with slurry vapour separator 18, described slurry vapour separator 18 is connected with spraying pot 13.
When work, first pass through flat belt conveyor 5 from wheat straw, the maize straw raw material of stock yard, then send into chaffcutter 2 through the anterior charging belt conveyer 4 arranging of chaffcutter charging aperture and cut off, can reduce like this material loading workman's labour intensity.The blade cutting, after 6 dedustings of roll-type dust removal machine, is sent into storage bin with material loading belt conveyer 4 and drag conveyor and is stored.
The isolated heavy ash of above-mentioned roll-type dust removal machine 6 is sent workshop and is transported by belt conveyer and inclined screw conveyer from underground.Light ash is extracted out outside workshop and is carried out water film dedusting by blower fan, reduces dust content in workshop with this, improves operator's work situation.
After pulverizing, chaffcutter deposits the wheat straw sheet of storage bin, stalk section is delivered to cooking section again conveying worm 92 through material belt conveyer 91 in, send into pin drum-type meter 93 by conveying worm 92 and carry out the metering of blade, to ensure the stable of cooking quality, unnecessary blade, stalk section are transmitted back on material belt conveyer and again transmit through feed back spiral.
Above-mentioned blade, the stalk section measuring through pin drum-type meter 93 enters in rotor feeder 101, deliver to again refining spiral 102, deliver to scroll feeder 103 by refining spiral 102, then entering boiling pipe 15, in boiling pipe 15, add formic acid cooking liquor, raw material enters equably vertical digester and carries out boiling after the interior diffusion of boiling pipe 15.Boiling completes disposed slurry and enters discharger 12 through intervalve 16, to adjust the relative equilibrium of vapour pressure and material.
In discharger 12 slurry with through overcooled from the pickling of washing workshop come formic acid liquid mix, make temperature be down to 80 DEG C of left and right, slurry concentration approximately 6%, then sprays into slurry gradation in spraying pot 13 equably by bend pipe drain valve 17, and then pumping washing is floated workshop and is for further processing.
In addition, slurry sprays into after spraying pot 13, flashes off to enter slurry vapour separator 18 with the water vapour of a small amount of fiber with formic acid steam and carry out separating of slurry and steam, and slurry is got back in spraying pot 13, and steam enters recovery system.Can realize like this separating of slurry and steam, avoid the waste of raw material, improve the recovery utilization rate of raw material.
The above is preferred embodiment of the present utility model; for those skilled in the art; not departing under the prerequisite of the utility model principle, can also make some improvements and modifications, these improvements and modifications are also regarded as protection domain of the present utility model.

Claims (2)

1. the non-wood cleaning pulping decoction system of getting the raw materials ready, is characterized in that, comprises the system of getting the raw materials ready and decoction system;
The described system of getting the raw materials ready comprises chaffcutter and storage bin, and the charging aperture place of described chaffcutter arranges charging belt conveyer, in the front portion of charging belt conveyer, horizontal belt conveyer is set, and described charging belt conveyer and horizontal belt conveyer are arranged side by side; Between described chaffcutter and storage bin, be also disposed with roll-type dust removal machine, belt conveyer, drag conveyor, the charging aperture of described roll-type dust removal machine is connected with the discharging opening of chaffcutter, described belt conveyer one end is arranged on the bottom of roll-type dust removal machine discharging opening, the other end of described belt conveyer and drag conveyor wherein one end are arranged side by side, and the other end of described drag conveyor stretches in the charging aperture of storage bin;
Described decoction system comprises mass transport metering device, drawing-in device, boiling vessel, discharger and spraying pot; Described mass transport metering device comprises material belt conveyer, conveying worm and pin drum-type meter, described material belt conveyer one end is arranged on the bottom of storage bin discharging opening, the other end of described material belt conveyer and the charging aperture of conveying worm are arranged side by side, the discharging opening of described conveying worm is connected with pin drum-type meter, between described pin drum-type meter and material belt conveyer, be also provided with feed back spiral, one end material mouthful of feed back spiral is connected with pin drum-type meter, and other end material mouth is arranged on the top of material belt conveyer;
Described drawing-in device comprises rotor feeder, refining spiral, scroll feeder, described rotor feeder is connected with rotor feeder by transfer tube, described rotor feeder, refining spiral, scroll feeder is connected by material transferring pipeline successively, between described scroll feeder and boiling vessel, be connected by boiling pipe, between described boiling vessel and discharger, be provided with intervalve, bend pipe drain valve is set between described discharger and spraying pot, described discharger is connected with spraying pot by bend pipe drain valve, one side of described spraying pot is also provided with slurry vapour separator, described slurry vapour separator is connected with spraying pot.
2. the non-wood cleaning pulping of the one as claimed in claim 1 decoction system of getting the raw materials ready, is characterized in that, described boiling vessel is vertical digester.
CN201420222402.1U 2014-05-04 2014-05-04 Non-wood cleaning pulping material preparing and steaming system Expired - Fee Related CN203878405U (en)

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Application Number Priority Date Filing Date Title
CN201420222402.1U CN203878405U (en) 2014-05-04 2014-05-04 Non-wood cleaning pulping material preparing and steaming system

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104975529A (en) * 2015-07-09 2015-10-14 成都科力夫科技有限公司 Material transition mechanism in horizontal pipe continuous digestion system
CN110699996A (en) * 2018-07-09 2020-01-17 吉林中粮生化有限公司 Discharge device for pressurized containers and steam cooking system
CN114318918A (en) * 2021-12-31 2022-04-12 郑州运达造纸设备有限公司 Preparation process of chemi-mechanical pulp

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104975529A (en) * 2015-07-09 2015-10-14 成都科力夫科技有限公司 Material transition mechanism in horizontal pipe continuous digestion system
CN110699996A (en) * 2018-07-09 2020-01-17 吉林中粮生化有限公司 Discharge device for pressurized containers and steam cooking system
CN114318918A (en) * 2021-12-31 2022-04-12 郑州运达造纸设备有限公司 Preparation process of chemi-mechanical pulp
CN114318918B (en) * 2021-12-31 2023-05-26 郑州运达造纸设备有限公司 Chemical mechanical pulp preparation process

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CP03 Change of name, title or address
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Address after: 256215 Wei Qiao Industrial Park, Zouping County, Shandong, Binzhou

Patentee after: ZOUPING HUIZE INDUSTRIAL Co.,Ltd.

Address before: 256200, No. 1706, Pioneer Road, Shandong Wei County, Binzhou, Shandong, Zouping

Patentee before: SHANDONG TIANDIYUAN INDUSTRY Co.,Ltd.

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Effective date of registration: 20210820

Granted publication date: 20141015

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Date of cancellation: 20240504

Granted publication date: 20141015

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20141015