CN202830271U - Single-roller opener for regenerated fibers of waste textiles - Google Patents
Single-roller opener for regenerated fibers of waste textiles Download PDFInfo
- Publication number
- CN202830271U CN202830271U CN 201220437606 CN201220437606U CN202830271U CN 202830271 U CN202830271 U CN 202830271U CN 201220437606 CN201220437606 CN 201220437606 CN 201220437606 U CN201220437606 U CN 201220437606U CN 202830271 U CN202830271 U CN 202830271U
- Authority
- CN
- China
- Prior art keywords
- cotton
- roller
- dirt
- outlet
- dust
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Images
Abstract
The utility model discloses a single-roller opener for regenerated fibers of waste textiles. The single-roller opener for the regenerated fibers of the waste textiles comprises a cotton inlet, a multifunctional impurity removal box, a cotton feeding draught fan, a double-circle dust filtering cylinder, a dust cloth chamber, a cotton storage box, star rollers, front and back steel rollers, an adjustable dust lattice, an opening roller, a cotton return pipe, a cotton outlet, heavy impurity removal sticks, a magnet, a heavy impurity box, a cotton return hopper and a dust filtering machine connecting opening. Under the action of the cotton feeding draught fan, raw materials directly enter the multifunctional impurity removal box from the cotton inlet; firstly, the raw materials collide with the heavy impurity removal sticks, and then heavy impurities and metal are removed; secondly, the raw materials enter the double-circle dust filtering cylinder, and dust and short lint are sucked away by a dust filtering machine of a system; and at last, after the pressure of the raw materials is relieved, the raw materials fall into the cotton storage box and then pass through the star rollers, the front and back steel rollers and the opening roller to be opened, and therefore the raw materials are gradually torn open to become fibrous materials. After opening, the average length of the fibers is up to more than 14 millimeters, the output is 400-500 kilograms per hour, and the installed power of the whole opener is only 16.5 kilowatts. The single-roller opener for the regenerated fibers of the waste textiles has the advantages of being small in size, low in power consumption, high in output, free from dust and short lint leakage, and low in noise.
Description
[technical field]
The utility model relates to a kind of waste textile recycle process equipment, relates in particular to a kind of waste textile regenerated fiber opener.
[background technology]
China is the big producing country of textiles, use especially big country, raising along with scientific and technological expanding economy and people's levels of substance, the Application Areas of textiles enlarges gradually, and life cycle is shortening trend, most of textiles will become waste textile after several years, at present, domestic waste textile is not also well utilized, China is also not deep to the understanding of waste textile recycling, research work to the waste textile recycle is also at the early-stage, and waste textile obtains circulation comprehensive utilization rate less than 0.1%.The most common processing mode is to burn now, burns and has not only consumed the energy, also can produce the effluents such as great amount of carbon dioxide, causes the pollution of environment and the waste of resource.And western developed country has reached more than 16% the waste textile recovery utilization rate, and is just adopting many kinds of measures further to improve comprehensive utilization ratio.
Present stage, the technical equipment of China's regenerated fiber industry falls behind, and the energy consumption per unit of output value is high, and environmental pollution is serious, and the potential safety hazard of production process is many, and it is as follows that domestic traditional regenerated fiber reclaims processing process:
Waste textile and clothing factory's buckram corner piece material reclaim quality → fabric cutting machine cut-out → opener → scutching fluffer → baling press
Wherein, opener plays a part to take over from the past and set a new course for the future in this work flow.
Existing opener as shown in Figure 1, waste textile directly flows to cotton feeding roller 35 by the oblique curtain 33 of cotton transport after fabric cutting machine cuts off, impurities removal plate 36 and opening roller 37, fiber after the shredding enters dust cage 38, wherein short flannel and dust are entered in the atmosphere by dusting fan 40 through dust flue 43, the cotton layer of shredding enters in the noil bucket 39, then carry flat curtain 46 to give scutching fluffer 47 by cotton sucking blower 41 and discharging mesh tube 45 with outlet, unnecessary cotton layer more sucked back cotton blower fan 42 sucks back through returning cotton pipe 44 and filter dirt 34 falls on the cotton transport curtain 33 again, enter again the shredding flow process, in process, reclaim the flat curtain 31 of cotton transport, flat curtain 46 is carried in outlet, the oblique curtain 33 of cotton transport, reclaim the oblique curtain 32 of cotton transport and secondary filter dirt 34, first group dust cage 38 is open, and all parts all are fixed on the frame 48.By structural analysis as can be known, this opener volume is large, long flow path, three open cotton transport curtains, individual layer dust cage and duct type structure for conveying must cause noise pollution and dust pollution large, and energy consumption is high, and prouctiveness power is low, this opener technology is relatively backward, makes a concrete analysis of as follows:
1. equipment and technology falls behind, main parts design and the too original and simple coarse of making, for example opening roller adopts wooden cylindrical shell, rotary inertia large unbalance during rotation, and noise is large, very easily damages under comparatively abominable working environment, not only noise is large, have potential safety hazard, be easy to produce occupational disease, the operator is reluctant to be engaged in this work.And fault rate is high, and maintenance cost is larger.
2. the closed state of opener is not good, on the compound feeding charging convoying curtain, directly be exposed in the air, and on stream without dust pelletizing system, dirt bits and short flannel are not treated in the course of work just directly is diffused in the air, so that the workplace dust from flying, severe contamination surrounding enviroment and affect the healthy of operator.
3. this equipment energy consumption is high, efficient is low, and the installed power of opener (not containing the line treatment power of fan) is up to 30kW, and transmission efficiency, shredding efficient are low, and output only has 200～300kg/h.
[utility model content]
For the market of satisfying domestic waste textile recycle to demand, the applicant develops a kind of waste textile regenerated fiber list roller opener, it is for the fiber opening special equipment in the waste textile recycle processing.
Technical solution adopted in the utility model is as follows:
A kind of waste textile regenerated fiber list roller opener, it is characterized in that: it comprises cotton inlet, multi-functional trash extraction box, advance cotton blower fan, two round dust cage filter cylinders, dirt suede chamber, cotton storage tank, the star roller, front and back steel roller, adjustable bar grid, opening roller, Hui Mianguan, cotton outlet, except heavily assorted dirt rod, magnet, heavily assorted case, Hui Miandou and filter dirt machine interface, cotton inlet is the entrance of multi-functional trash extraction box, the suction mouth that advances cotton blower fan links to each other with the outlet of multi-functional trash extraction box, the cotton outlet that advances cotton blower fan interlinks with pair inner chamber of circle dust cage filter cylinders, dirt suede chamber is positioned at outside two circle dust cage filter cylinders, dirt suede chamber is by filter dirt machine interface input filter dirt machine, cotton storage tank is between two round dust cage filter cylinders and star roller, front and back steel roller is arranged between star roller and the opening roller, adjustable bar grid is arranged on the lower right of opening roller, Hui Miandou is arranged on the below of opening roller and adjustable bar grid, the outlet of Hui Miandou links to each other with Hui Mianguan, the outlet of Hui Mianguan and multi-functional trash extraction box interlink, be arranged on the bottom of multi-functional trash extraction box except heavily assorted dirt rod, and become 30 ° ~ 75 ° angles with the horizontal axis of cotton inlet, magnet is arranged on the downside that removes heavily assorted dirt rod, heavily assorted case is arranged on the below except heavily assorted dirt rod, cotton outlet vertically is arranged on the left side of opening roller, and the center line of cotton outlet and opening roller cylindrical are tangent.
Further, except heavily assorted dirt rod and the horizontal axis of cotton inlet at 45 ° ~ 60 ° of angles.
Its course of work is as follows:
Waste textile is soaked in water after fabric cutting machine cuts off after the bleaching mummification, under the effect of advancing cotton blower fan, directly enter multi-functional trash extraction box from cotton inlet, raw material with bump against except heavily assorted dirt rod, because of the reason of inertia, after bump is except heavily assorted dirt rod, some heavily assorted seeing through except the gap between heavily assorted dirt rod, enter in the heavily assorted case, simultaneously, the metal in the raw material is also because being adsorbed under the magnet effect.Raw material enters two circle dust cage filter cylinders through advancing cotton blower fan from multi-functional trash extraction box, dirt in raw material bits and short flannel under the effect of system's filter dirt machine, see through mesh on two circle dust cage filter cylinders and enter and filtered the dirt machine by filter dirt machine interface behind the dirt suede chamber and siphon away, raw material falls into cotton storage tank through behind the release of pressure.Because two circle dust cage filter cylinders are double cylinder-shaped dust cages, it is larger than the columnar dust cage air draft of traditional list area, not only is beneficial to the dust discharge of raw material, and can improves the uniformity that raw material falls into cotton storage tank, be conducive to cotton feed to.
Fall into the raw material of cotton storage tank, behind star roller and front and back steel roller, feeding hired roughneck chamber, under the effect of opening roller and adjustable bar grid, tear gradually shredding fibroblast dimension shape material, along the opening roller rotation direction in the indoor transfer of hired roughneck, under the stripping cutter strips, enter lower road board through cotton outlet; Opening roller adopts the metal cylinder structure, clad metal card clothing on the cylindrical shell, and shredding is effective, and not fragile; Bar grid mechanism employing mote knife adds the structure of triangle dirt rod, can be according to raw material condition, linters rate and the requirement that goes out cotton degree of opening, and the adjusting of manually spacing reaches best result of use.
Raw material is under the effect of opening roller, tear gradually shredding, at this moment, under opening roller hits, have the small part raw material directly to fall into Hui Miandou through adjustable bar grid, advancing under the swabbing action of cotton blower fan, this part material is through Hui Mianguan, again enter in the multi-functional trash extraction box, and advance to feed again after cotton raw material mixes and carry out secondary shredding processing in the hopper.
Because the utility model adopts the closed frame structure, mesh from two round dust cage filter cylinders enters the dirt bits in dirt suede chamber and short flannel and taps into into filter dirt unit and process by filtering dirt machine interface direct, and remain in the main frame that negative pressure operation, dustless bits and short flannel spill the outer contaminated environment of machine and impact is healthy.
Average fiber length after reality is used the checking shredding can reach more than the 14mm, greatly improved the utilization rate of raw material, output is that the installed power of 400～500kg/h complete machine only has 16.5kW, energy consumption only is half of traditional opener, it has, and volume is little, and power consumption is little, and output is high, dustless bits and short flannel are not let out, and noise is little.
[description of drawings]
Fig. 1 is the structural representation of existing waste textile regenerated fiber opener;
Fig. 2 is structural representation of the present utility model;
Fig. 3 is the top view of Fig. 2;
Fig. 4 be among Fig. 2 A to view;
Among the figure: the 1-cotton inlet; The multi-functional trash extraction box of 2-; 3-advances cotton blower fan; The two circle of 4-dust cage filter cylinder; 5-dirt suede chamber; The 6-cotton storage tank; 7-star roller; Steel roller before and after the 8-; The adjustable bar grid of 9-; The 10-opening roller; 11-returns cotton pipe; The 12-cotton outlet; 13-is except heavily assorted dirt rod; 14-magnet; The heavily assorted case of 15-; 16-returns cotton bucket; 17-filter dirt machine interface; 31-reclaims the flat curtain of cotton transport; 32-reclaims the oblique curtain of cotton transport; The oblique curtain of 33-cotton transport; 34-secondary filter dirt; The 35-cotton feeding roller; 36-impurities removal plate; The 37-opening roller; The 38-dust cage; 39-noil bucket; The 40-dusting fan; The 41-cotton sucking blower; 42-sucks back cotton blower fan; The 43-dust flue; 44-returns cotton pipe; 45-discharging mesh tube; Flat curtain is carried in the 46-outlet; The 47-scutching fluffer; The 48-frame.
[specific embodiment]
Below in conjunction with the description of drawings specific embodiment of the present utility model:
A kind of waste textile regenerated fiber list roller opener, such as Fig. 2, Fig. 3, shown in Figure 4, it comprises cotton inlet 1, multi-functional trash extraction box 2, advance cotton blower fan 3, two round dust cage filter cylinders 4, dirt suede chamber 5, cotton storage tank 6, star roller 7, front and back steel roller 8, adjustable bar grid 9, opening roller 10, return cotton pipe 11, cotton outlet 12, except heavily assorted dirt rod 13, magnet 14, heavily assorted case 15, return cotton bucket 16 and filter dirt machine interface 17, cotton inlet 1 is the entrance of multi-functional trash extraction box 2, the suction mouth that advances cotton blower fan 3 links to each other with the outlet of multi-functional trash extraction box 2, the cotton outlet that advances cotton blower fan 3 interlinks with pair inner chamber of circle dust cage filter cylinders 4, dirt suede chamber 5 is positioned at outside two circle dust cage filter cylinders 4, dirt suede chamber 5 is by filter dirt machine interface 17 input filter dirt machines, cotton storage tank 6 is between two round dust cage filter cylinders 4 and star roller 7, front and back steel roller 8 is arranged between star roller 7 and the opening roller 10, adjustable bar grid 9 is arranged on the lower right of opening roller 10, go back to the below that cotton bucket 16 is arranged on opening roller 10 and adjustable bar grid 9, the outlet of returning cotton bucket 16 links to each other with time cotton pipe 11, the outlet and the multi-functional trash extraction box 2 that return cotton pipe 11 interlink, be arranged on the bottom of multi-functional trash extraction box 2 except heavily assorted dirt rod 13, and with the horizontal axis of cotton inlet 1 angle at 45 °, magnet 14 is arranged on the downside that removes heavily assorted dirt rod 13, heavily assorted case 15 is arranged on the below except heavily assorted dirt rod 13, cotton outlet 12 vertically is arranged on the left side of opening roller 10, and the center line of cotton outlet 12 and opening roller 10 cylindricals are tangent.
Claims (2)
1. waste textile regenerated fiber list roller opener, it is characterized in that: it comprises cotton inlet (1), multi-functional trash extraction box (2), advance cotton blower fan (3), two round dust cage filter cylinders (4), dirt suede chamber (5), cotton storage tank (6), star roller (7), front and back steel roller (8), adjustable bar grid (9), opening roller (10), Hui Mianguan (11), cotton outlet (12), except heavily assorted dirt excellent (13), magnet (14), heavily assorted case (15), Hui Miandou (16) and filter dirt machine interface (17), cotton inlet (1) is the entrance of multi-functional trash extraction box (2), the suction mouth that advances cotton blower fan (3) links to each other with the outlet of multi-functional trash extraction box (2), the cotton outlet that advances cotton blower fan (3) interlinks with pair inner chamber of circle dust cage filter cylinders (4), dirt suede chamber (5) is positioned at outside two circle dust cage filter cylinders (4), dirt suede chamber (5) is by filter dirt machine interface (17) input filter dirt machine, cotton storage tank (6) is positioned between two circle dust cage filter cylinders (4) and the star roller (7), front and back steel rollers (8) are arranged between star roller (7) and the opening roller (10), adjustable bar grid (9) is arranged on the lower right of opening roller (10), Hui Miandou (16) is arranged on the below of opening roller (10) and adjustable bar grid (9), the outlet of Hui Miandou (16) links to each other with Hui Mianguan (11), the outlet of Hui Mianguan (11) and multi-functional trash extraction box (2) interlink, be arranged on the bottom of multi-functional trash extraction box (2) except heavily assorted dirt excellent (13), and become 30 ° ~ 75 ° angles with the horizontal axis of cotton inlet (1), magnet (14) is arranged on the downside that removes heavily assorted dirt excellent (13), heavily assorted case (15) is arranged on the below except heavily assorted dirt excellent (13), cotton outlet (12) vertically is arranged on the left side of opening roller (10), and the center line of cotton outlet (12) and opening roller (10) cylindrical are tangent.
2. described waste textile regenerated fiber list roller opener according to claim 1 is characterized in that: except heavy assorted dirt rod (13) and the horizontal axis of cotton inlet (1) at 45 ° ~ 60 ° of angles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220437606 CN202830271U (en) | 2012-08-30 | 2012-08-30 | Single-roller opener for regenerated fibers of waste textiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220437606 CN202830271U (en) | 2012-08-30 | 2012-08-30 | Single-roller opener for regenerated fibers of waste textiles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202830271U true CN202830271U (en) | 2013-03-27 |
Family
ID=47942024
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220437606 Withdrawn - After Issue CN202830271U (en) | 2012-08-30 | 2012-08-30 | Single-roller opener for regenerated fibers of waste textiles |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202830271U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102797076A (en) * | 2012-08-30 | 2012-11-28 | 苏拉（金坛）纺织机械有限公司 | Single-roller opener for regenerated fibers of waste textiles |
| CN104164711A (en) * | 2014-06-18 | 2014-11-26 | 盐城金大纺织机械制造有限公司 | Multifunctional metal, spark and heavy impurity removal integrated collection tank for cotton |
| CN111636122A (en) * | 2020-01-20 | 2020-09-08 | 武汉裕大华纺织有限公司 | Bale plucking impurity removing device and removing method |
-
2012
- 2012-08-30 CN CN 201220437606 patent/CN202830271U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102797076A (en) * | 2012-08-30 | 2012-11-28 | 苏拉（金坛）纺织机械有限公司 | Single-roller opener for regenerated fibers of waste textiles |
| CN102797076B (en) * | 2012-08-30 | 2017-05-17 | 卓郎（常州）纺织机械有限公司 | Single-roller opener for regenerated fibers of waste textiles |
| CN104164711A (en) * | 2014-06-18 | 2014-11-26 | 盐城金大纺织机械制造有限公司 | Multifunctional metal, spark and heavy impurity removal integrated collection tank for cotton |
| CN104164711B (en) * | 2014-06-18 | 2019-04-09 | 盐城金大纺织机械制造有限公司 | Cotton multi-function metal, spark, the integrated collecting box of the miscellaneous exclusion of weight |
| CN111636122A (en) * | 2020-01-20 | 2020-09-08 | 武汉裕大华纺织有限公司 | Bale plucking impurity removing device and removing method |
| CN111636122B (en) * | 2020-01-20 | 2021-04-16 | 武汉裕大华纺织有限公司 | Bale plucking impurity removing device and removing method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN208894852U (en) | A kind of metal drum recycling crushing washing device | |
| CN212215766U (en) | A retrieve crushing apparatus for textile fabric | |
| CN110791988A (en) | Dry-making paper pulp production line | |
| CN210730486U (en) | Weaving equipment with dust removal function | |
| CN210368025U (en) | Environment-friendly blowing machine | |
| CN202830271U (en) | Single-roller opener for regenerated fibers of waste textiles | |
| CN204982756U (en) | Fallen leaves are collected to handle and are recycled device | |
| CN102797076B (en) | Single-roller opener for regenerated fibers of waste textiles | |
| CN208494484U (en) | Waste paper recyclable device | |
| CN209565359U (en) | A kind of energy saving and environment friendly fixed-end forces device | |
| CN212227603U (en) | Black and odorous water body pollutes and administers and uses waste residue processing apparatus | |
| CN202045104U (en) | Waste plastic film cleaning machine | |
| CN2895445Y (en) | Waste-cotton processor | |
| CN208250486U (en) | Non-woven fabric production line waste recovery utilizes system | |
| CN211446380U (en) | Dry-making paper pulp production line | |
| CN2895444Y (en) | Novel waste-cotton processor | |
| CN203120961U (en) | Rubbing waste cigarette processor | |
| CN213447421U (en) | Conveniently concentrate scutching device for weaving of arranging miscellaneous | |
| CN211755723U (en) | Textile cloth chopping device | |
| CN207699739U (en) | A kind of processing of fabrics is with sending hopper | |
| CN210935227U (en) | Papermaking waste recovery device | |
| CN208245431U (en) | A kind of recyclable Environmental-protection garbage crushing and collecting device for making feed | |
| CN210287632U (en) | Adjustable atmospheric pressure hopper | |
| CN213476189U (en) | Cotton opener with impurity removal function | |
| CN210420286U (en) | Adsorption recovery device for waste cotton at corners of carding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: ZHUOLANG (JINTAN) TEXTILE MACHINERY CO., LTD. Free format text: FORMER NAME: SULA (JINTAN) TEXTILE MACHINERY CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 213200, No. 98, Hua Cheng Road, Jintan, Jiangsu, Changzhou Patentee after: Zhuo Lang (Jintan) Textile Machinery Co., Ltd. Address before: 213200, No. 98, Hua Cheng Road, Jintan, Jiangsu, Changzhou Patentee before: Saurer (Jintan) Textile Machinery Co., Ltd. |
|
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 213200 No. 98, Hua Cheng Road, Jintan District, Jiangsu, Changzhou Patentee after: Zhuo Lang (Changzhou) Textile Machinery Co., Ltd. Address before: 213200, No. 98, Hua Cheng Road, Jintan, Jiangsu, Changzhou Patentee before: Zhuo Lang (Jintan) Textile Machinery Co., Ltd. |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130327 Effective date of abandoning: 20170517 |