CN203878069U - Ceramic pot billet glazing system - Google Patents
Ceramic pot billet glazing system Download PDFInfo
- Publication number
- CN203878069U CN203878069U CN201420133564.8U CN201420133564U CN203878069U CN 203878069 U CN203878069 U CN 203878069U CN 201420133564 U CN201420133564 U CN 201420133564U CN 203878069 U CN203878069 U CN 203878069U
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- CN
- China
- Prior art keywords
- glaze
- glazing
- chain
- ceramic
- billet
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- Withdrawn - After Issue
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Abstract
The utility model discloses a ceramic pot billet glazing system. A transmission mechanism and a chain transmission are utilized to automatically control the glazing process of the glazed billet in the aspects of time and space; the machine frame is provided with the transmission mechanism and the chain; the chain is provided with a roller and parallel to a track; the chain is also provided with a hanger frame for carrying the ceramic pot billet; and a hydraulic elevation mechanism is arranged below the glaze tank of the glazing system. The closed cycle structure ensures the overall glazing quality stability of the billet, has obvious effects on lowering the labor intensity and improving the working environment, solves the problems of low efficiency and high labor intensity in the existing glazing device, and implements simultaneous glazing of the internal and external surfaces of the billet and production automation.
Description
Technical field
The utility model belongs to a kind of ceramic production device, relates in particular to a kind of apparatus system to the glazing of uncovered ceramic continuity.
Background technology
The glazing process of existing uncovered ceramic body generally adopts the mode of manual glazing to carry out, and comprises manual soak glaze and two kinds of modes of manual glaze spraying.Wherein manual shortcoming of soaking glaze is: its glaze uneven thickness, and easily rest, surface quality is not good enough, and efficiency is very low, and labor strength is excessive, makes cost high-leveled and difficult to reduce.In addition, many enterprises have carried out the research of automatic glazing, mainly by following several types:
1, a kind of Glazing device that the patent No. is CN200620009582.0, in comprising, establish glaze pump glaze slip bucket, get rid of glaze machine, glazing case, ceramic form e Foerderanlage; In glazing case, be provided with glazing die cavity, the motor that gets rid of glaze machine is installed on the installing in glazing box chamber of stretching into of the rear sides of glazing case, glazing mandrel and gets rid of glaze coiled hair; E Foerderanlage comprise a traversing mechanism, some be installed on traversing mechanism can rotation work product step disk, the anterior correspondence of its glazing case is provided with and the rotating channel that laterally runs through glazing die cavity, the glazing work product for the treatment of on work product step disk of being placed in respectively under traversing mechanism drives successively pile warp glazing case rotating channel by glazing die cavity.Its traversing mechanism drives the ceramic form of support on work product step disk, enters ceramic form in glazing die cavity with the rotation of work product step disk, and the glaze coiled hair that gets rid of that gets rid of glaze machine throws away glaze ceramic form side face is sprayed to glazing.The serious dependence of this kind of device glazing got rid of the control process that glaze coiled hair discharges glaze water, will produce serious influence to base substrate glaze quality if glaze quality is slightly unstable.
2, Granted publication number is a kind of glazing device of CN202246453U, belongs to the glazing technical field of ceramic surface processing.This printing adds glaze device, and mainly by adding glaze tank, buffer tank, beats three part compositions of glaze pump.First glaze is added into and adds glaze tank, by making glaze pump, glaze is sent in buffer tank, then by bleeder valve, glaze is spread on rubber roll surface.Use the printing process in this production process mainly to adopt squeezing device to print base substrate, this method is because of the unstable printing effect that affects of its pressure.
3, Granted publication number is the glazing machine that is applicable to small ceramic product of CN202054749U, a kind of glazing machine that is applicable to small ceramic product is provided, on pedestal, be provided with heating source device and glaze and reclaim suction device, ingress and glaze recovery suction device suction inlet place at heating source device are respectively equipped with a rotating device, the revolution chain that head and the tail are closed is driven and is rotated in pedestal cocycle by transmission mechanism, on revolution chain, be provided with axis of rotation device, rotating device drives the rotation of axis of rotation device by frictional force, above reclaiming suction device suction inlet place, glaze is provided with the glazing spray gun that a pair of ceramic being placed on axis of rotation device carries out glaze spraying.This glazing flow process complexity, Active workings needs large, and economic benefit is limited.
4, Granted publication number is the atomization linear controllable glazing device of CN201694963U, belongs to ceramic tile production machinery manufacturing technology field.Its technical characteristics is in the frame of Glazing device, to be provided with flow inlet and ring-type pouring slurry device, is vertically provided with atomizer on flow inlet, and the shape that ring-type is drenched slurry device is columnar structured, is provided with rectangular aperture in its side axial; In frame below ring-type is drenched slurry device two ends, be fixed with successively setting device, baffle plate and overfall groove, one end of flow inlet is managed and is connected mutually with glaze slip bucket with buffer tank by defeated glaze pipe, and the other end is provided with reliever.The glazing of this form, the size of its glazing base substrate is restricted, and the thin and thick of glazing be difficult to control, be not suitable for the diversified demand of typical products in mass production exemplar profile.
5, Granted publication number is the domestic ceramic arc-shaped glazing device of CN201485391U, drench in existing closed loop on the basis of glaze line production line, conveying belt part to slip shower below is transformed, make base substrate in the time drenching glaze, change the angle of base substrate dish blade face and horizontal plane, feature is that the described one section of conveying belt in slip shower below, the back side is provided with arcuate belt gib block, the support connection frame of arcuate belt gib block, the one section of convex belt in slip shower below, front is provided with arcs of recesses belt gib block, the support connection frame of arcs of recesses belt gib block.This base substrate by dish class, bucket bowl product is directly put into the mode of drenching glazing in glaze line, glazing quality is subject to the impact of through hole state on slip shower, very high to the requirement of glaze quality, and need often clear up slip shower, continuous production in enormous quantities efficiency is impacted.
6, Granted publication number is the uncovered ceramic automatic glaze spraying device of one of CN202379899U, comprises frame, and frame is provided with the first motor, two circulation link chains; Every circulation link chain side is separately installed with a longitudinal rail, between the circulation link chain of two of left and right, is linked with some horizontal cross bars; Every horizontal cross bar central authorities are rotatably mounted with a work support in order to placing ceramic goods; Each work support is provided with a rotating shaft, and each work support is coaxially fixedly connected with a follow-up pulley; Article two, longitudinal rail top is provided with glaze spraying case, is provided with several glaze spraying unit in glaze spraying case; Each glaze spraying unit comprises three glazing spray guns, and each of each glaze spraying unit glazing spray gun is fixedly mounted on respectively in a rotating shaft, is also provided with the glaze spraying muzzle tilting mechanism that drives each glazing spray gun rotating shaft to rotate; Below glaze spraying case, be provided with pulley belt.This is with the glazing mode of glaze spraying formula, technical process complexity, and maintenance of the equipment achievement is too high, and impact is received in its marketing.
In sum, the defects such as in prior art, ceramic body enameling method process efficiency is not high, glazing is of poor quality, complex structure, labor strength is excessive, level of automation has much room for improvement, all ceramic pan base substrate glazings of inapplicable large, therefore need badly existing ceramic pan base substrate glazing technology are improved.
Summary of the invention
The utility model provides a kind of ceramic pan base substrate System for Spraying Ceramic Glaze, can solve that existing ceramic pan base substrate is manual soaks that the efficiency that glaze exists is not high, labor strength is excessive, can not realize quantity-produced problem.
The utility model ceramic pan base substrate System for Spraying Ceramic Glaze is provided with transmission rig and chain in its frame, on chain, be provided with roller and and parallel track, on chain, be also provided with at a certain distance the suspension bracket that carries ceramic pan blank, in whole System for Spraying Ceramic Glaze, also below glaze pond, be provided with the loop structure that hydraulicefficiency elevation structure transmission rig and chain and the track parallel with chain form a closed loop.Be provided with and put base station and receive base station in the A of whole system and B position.Described hydraulicefficiency elevation structure carries glaze pond and carries out up-and-down movement, and its number is identical with the number in glaze pond.The loop structure of whole closed loop can be rectangle, circle or oval; Described chain strip adoption turnover plate type chain.
Unusual effect of the present utility model is: the utility model is realized the automatization control of glazing process in the time and space to wanting the base substrate of glazing by transmission rig and chain gear, ensured the stability of base substrate glazing total quality, can also greatly reduce labour intensity simultaneously, greatly improve the rate that comes into force, save labour cost, improve in workman's operating environment and obtain unusual effect.The utility model has been realized outside glazing simultaneously and automatic production process in base substrate.
Brief description of the drawings
Fig. 1 is the utility model local structure front views.
Fig. 2 is the utility model one-piece construction vertical view.
Wherein: 1-transmission rig; 2-chain; 3-suspension bracket; 4-ceramic pan blank; 5-frame; 6-glaze pond; 7-hydraulicefficiency elevation structure; 8-track; 9-roller.
Embodiment
As shown in Figure 1, 2, ceramic pan base substrate System for Spraying Ceramic Glaze is made up of frame 5, chain 2, suspension bracket 3, transmission rig 1, glaze pond 6, hydraulic lift 6.System adopts circulation guide rail transmission structure, and roller rotates on guide rail, and chain rotates in guide rail cocycle by roller, base substrate suspension bracket 3 is installed on chain at a certain distance and installs.Chain strip adoption turnover plate type chain is equipped with roller on the fin of chain.
Principle of work of the present utility model and process are as follows: ceramic pan base substrate 4 is put on the suspension bracket 3 hanging on chain putting base station A place, chain 2 rotates forward along the direction of arrow, in the time that ceramic pan base substrate 4 arrives 6 top, glaze pond, chain 2 stops operating, glaze pond hydraulicefficiency elevation structure 7 will fill glaze pond 6 jack-up of glaze water, ceramic pan base substrate 4 is immersed in glaze pond 6, after the whole submergence glaze water of ceramic pan base substrate 4, the glaze pond 6 that fills glaze water is dropped to original position by glaze pond hydraulicefficiency elevation structure 7, at this moment chain continues to rotate forward along the direction of arrow, the base substrate of first-class glaze is taken away to glaze 6 tops, pond, while ceramic pan base substrate 4 below arrives again 6 tops, glaze pond, rear glaze pond 6 is risen and is made ceramic pan base substrate 4 soak glaze, so cycle operation.When being sent to, receives when base station B place the base substrate of first-class glaze the artificial base substrate of cleaning pin glaze and obtain first-class glaze that base is taken off.
| Title | Efficiency | Yield rate | Cost | Labour intensity |
| Traditional-handwork glazing | 100 ~ 120/hour | 90%~92% | 0.2 ~ 0.3 yuan/ | High |
| The utility model glazing | 400 ~ 600/hour | 95%~98% | 0.05 ~ 0.1 yuan/ | Low |
The glazing of table 1 traditional-handwork and use the utility model glazing technique effect contrast table.
Can obviously find out from table 1, the closed loop circulation System for Spraying Ceramic Glaze that uses the utility model technology to provide can realize fast and cheaply blank be carried out to glazing process, and glazing procedure quality is steady, and yield rate is high.
Claims (5)
1. a ceramic pan base substrate System for Spraying Ceramic Glaze, it is characterized in that: in frame (5), be provided with transmission rig (1) and chain (2), roller (9) parallel with track (8) is installed on chain (2), on chain (2), be provided with the suspension bracket (3) that carries ceramic pan blank (4), in whole System for Spraying Ceramic Glaze, be also provided with the loop structure that hydraulicefficiency elevation structure (7) transmission rig (1) and chain (2) and the track (8) parallel with chain (2) form a closed loop in glaze pond (6) below.
2. ceramic pan base substrate System for Spraying Ceramic Glaze according to claim 1, is characterized in that: be provided with and put base station and receive base station in the A of whole system and B position.
3. ceramic pan base substrate System for Spraying Ceramic Glaze according to claim 1, is characterized in that: described hydraulicefficiency elevation structure (7) carries glaze pond (6) and carries out up-and-down movement, and its number is identical with the number of glaze pond (6).
4. ceramic pan base substrate System for Spraying Ceramic Glaze according to claim 1, is characterized in that: the loop structure of whole closed loop presents rectangle or ellipse.
5. ceramic pan base substrate System for Spraying Ceramic Glaze according to claim 1, is characterized in that: described chain (2) adopts turnover plate type chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420133564.8U CN203878069U (en) | 2014-03-24 | 2014-03-24 | Ceramic pot billet glazing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420133564.8U CN203878069U (en) | 2014-03-24 | 2014-03-24 | Ceramic pot billet glazing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203878069U true CN203878069U (en) | 2014-10-15 |
Family
ID=51678593
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420133564.8U Withdrawn - After Issue CN203878069U (en) | 2014-03-24 | 2014-03-24 | Ceramic pot billet glazing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203878069U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111168823A (en) * | 2020-01-15 | 2020-05-19 | 李春杰 | A automatic glazing device for production of pottery spoon |
-
2014
- 2014-03-24 CN CN201420133564.8U patent/CN203878069U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111168823A (en) * | 2020-01-15 | 2020-05-19 | 李春杰 | A automatic glazing device for production of pottery spoon |
| CN111168823B (en) * | 2020-01-15 | 2021-06-15 | 李春杰 | A automatic glazing device for production of pottery spoon |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141015 Effective date of abandoning: 20150401 |
|
| RGAV | Abandon patent right to avoid regrant |