CN203875708U - Deburring machine - Google Patents

Deburring machine Download PDF

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Publication number
CN203875708U
CN203875708U CN201420221706.6U CN201420221706U CN203875708U CN 203875708 U CN203875708 U CN 203875708U CN 201420221706 U CN201420221706 U CN 201420221706U CN 203875708 U CN203875708 U CN 203875708U
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China
Prior art keywords
motor
chuck
slide unit
unit cylinder
station
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Active
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CN201420221706.6U
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Chinese (zh)
Inventor
李振泰
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Shanghai Junfeng Electric Control Technology Co., Ltd
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Liaoning Xinfeng Enterprise Group Co Ltd
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Priority to CN201420221706.6U priority Critical patent/CN203875708U/en
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Abstract

The utility model relates to machining equipment used after electromagnetic valves are ground, in particular to a deburring machine. The deburring machine comprises a machine frame, a master control power supply and a master electric cabinet, wherein the master control power supply and the master electric cabinet are respectively installed on the machine frame. A left station and a right station are respectively arranged on the machine frame and are independent, the left station is used for removal of burrs on the end faces of workpieces and burrs at combined sharp points of the outer circles and the end faces of the workpieces, and the right station is used for removal of burrs in holes of the workpieces. Each station comprises a sliding table air cylinder, a motor, a main shaft and a brush. The stations are driven by the sliding table air cylinders to rise and fall, the motors drive the main shafts and the brushes to rotate, the main shaft on the left station is arranged obliquely, and the brush on the left station can drive a left chuck to rotate in the rotating process; a right chuck is fixed, and the center of the main shaft of the right station is completely aligned with the center of the right chuck. According to the deburring machine, labor intensity of workers is greatly relieved, production efficiency and product quality are improved, the rejection rate is reduced, and labor force is saved.

Description

Flash trimmer
Technical field
The utility model relates to the process equipment after magnetic valve grinding, specifically a kind of flash trimmer.
Background technology
Although because grinding rear electromagnetic valve workpiece surface roughness is good, wedge angle periphery may leave tiny burr.The original deburring technique of magnetic valve (end face, sharp corner, endoporus) is all to utilize manually to carry out on bench drill, and the tiny burr that emery wheel processes has, be with the naked eye difficult to explanation, and for diameter, only have the endoporus of 6mm, cannot observe especially its inner truth.Using hand-held method, for the safety main shaft of considering dare not have too high rotary speed, therefore likely there is residual burr, make product surface quality not up to standard, also can cause little burr to enter oil duct and even in oil injector body, produce defective work, may there is quality accident in serious.
In addition, use manual operation deburring, the processing limited amount of everyone every day, labour intensity is large; Even if workman's operation is meticulous again, due to individual difference and the difference of process time, make surface of the work have observability difference, quality is uneven; Due on slippery ground or because safety factor dare not near main shaft, cause workpiece can not guarantee that every is all removed burr completely; When output is large, a large amount of manpowers of needs, output hour, a board of surplus labor, and everyone needs again, waste huge amounts of material.
Utility model content
In order to solve manual bench drill deburring because there being the place not reaching to remain burr, and then affect the problem of product quality, the purpose of this utility model is to provide a kind of flash trimmer.It is thorough that this flash trimmer is removed burr, and efficiency is high, has reduced the percent defective of product simultaneously.
The purpose of this utility model is achieved through the following technical solutions:
Flash trimmer of the present utility model comprises frame and distinguishes rack-mounted main control power supply, main electric cabinet, in described frame, there is respectively separate removal workpiece end face burr and excircle of workpiece and be combined the left station of cusp place burr and the right working position of removing burr in workpiece hole with end face; Described left station comprises left slide unit cylinder, left motor, large hairbrush and left chuck, right working position comprises right slide unit cylinder, right motor, small brushes and right chuck, wherein left slide unit cylinder and right slide unit cylinder are arranged on respectively in described frame, left motor and right motor be connected with the output of left slide unit cylinder, right slide unit cylinder respectively, by left slide unit cylinder, the lifting of right slide unit air cylinder driven, described large hairbrush and small brushes are arranged on respectively on the left side main shaft, right side main shaft of left motor and right motor, by left motor and right motor, drive rotation; Described left chuck is rotatably installed on the chuck bearing support arranging in frame, drives left chuck rotation during the workpiece of described large hairbrush on removing left chuck; Described right chuck is arranged in frame by chuck bearing support, is positioned at the hole of described workpiece during the workpiece of described small brushes on removing right chuck; Described left slide unit cylinder, left motor, left slide unit cylinder and right slide unit cylinder are connected with main electric cabinet respectively, by described main control Power supply;
Wherein: on described left and right station, be respectively equipped with the lower stop assembly of controlling large hairbrush and small brushes down position, the lower stop assembly of two stations lays respectively at the top of left chuck and right chuck;
Described left and right station is positioned at cloche, and this cloche front surface is provided with liftable glass door panel, and the both sides of described glass door panel are provided with is convenient to the door pulley that slides, is provided with suction magnetic patch, bottom is provided with door handle at the top of glass door panel; The top of described frame is provided with the magnet corresponding with inhaling magnetic patch; Described cloche both sides are provided with a cushion pad, are positioned at the below of glass door panel;
Described left station is provided with the main riser of rack-mounted left station, and the main riser of this left station is provided with the left side chute board of band left side slideway; Described left slide unit cylinder is arranged in frame by left slide unit cylinder block, and left motor is connected with the output of described left slide unit cylinder by left motor rack and is slidably connected with described left side slideway, under the driving of left slide unit cylinder along left side slideway lifting; One end of described left side main shaft is connected with left motor output, and the other end is provided with the left main shaft chuck of the described large hairbrush of clamping, and described large hairbrush, and is driven and rotated by described left motor by the lifting of left slide unit air cylinder driven with left motor; Left side main shaft and the vertical direction of described left motor tilt; Described left chuck is rotationally connected by bearing pair and chuck bearing support;
Described right working position is provided with the main riser of rack-mounted right working position, and the main riser of this right working position is provided with the right side chute board with right side slideway; Described right slide unit cylinder is arranged in frame by right slide unit cylinder block, and right motor is connected with the output of described right slide unit cylinder by right motor rack and is slidably connected with described right side slideway, under the driving of right slide unit cylinder along right side slideway lifting; One end of described right side main shaft is connected with right motor output, and the other end is provided with the right main shaft chuck of the described small brushes of clamping, and described small brushes, and is driven and rotated by described right motor by the lifting of right slide unit air cylinder driven with right motor; The right side main shaft of described right motor is parallel with vertical direction; One side of described right chuck is provided with handle chuck spanner, and this handle chuck spanner is arranged on described chuck bearing support by handle set;
The outside of described left motor and right motor is respectively equipped with the pipeline crawler belt that prevents that motor lines is wound around; The top of described frame is provided with illuminating lamp.
Advantage of the present utility model and good effect are:
1. the utlity model has separate removal workpiece end face burr and excircle of workpiece and be combined the left station of cusp place burr with end face, and the right working position of burr in removal workpiece hole, two stations can work independently, also can process simultaneously, greatly reduced workman's labour intensity, enhanced productivity.
2. the utility model both can have been removed workpiece end face burr and excircle of workpiece and had been combined cusp place burr with end face, can also remove the burr in workpiece hole, and the workpiece surface roughness processing is good, and brightness is good, has improved product quality.
3. the utility model has reduced percent defective, owing to having realized machining, more has glass door panel protection, and adjustable process time and processing frequency, can reach good product quality, avoids the appearance of waste product.
4. the utility model only needs a people to operate, and has saved labour, and does not need high-intensity workload.
Accompanying drawing explanation
Fig. 1 is structural front view of the present utility model;
Fig. 2 is the left view of Fig. 1;
Wherein: 1 controls button for left board, 2 is the main riser of left station, 3 is chuck bearing support, 4 is door handle, 5 is a cushion pad that falls, 6 is bearing pair, 7 is left chuck, 8 is glass door panel, 9 is lower stop assembly, 10 is door pulley, 11 is large hairbrush, 12. is magnetic patch, 13 is pipeline crawler belt, 14 is left main shaft chuck, 15 is left motor rack, 16 is left side main shaft, 17 is left motor, 18 is magnet, 19 is left slide unit cylinder block, 20 is frame, 21 is glass side plate, 22 is left slide unit cylinder, 23 is illuminating lamp, 24 is left side chute board, 25 is left side slideway, 26 is right side slideway, 27 is right slide unit cylinder, 28 is right slide unit cylinder block, 29 is right motor, 30 is right side chute board, 31 is motor power-supply wire, 32 is right side main shaft, 33 is right motor rack, 34 is right main shaft chuck, 35 is small brushes, 36 is right chuck, 37 is main control power supply, 38 is handle chuck spanner, 39 is main power line, 40 is handle set, 41 is the main riser of right working position, 42 control button for right side board, 43 is main electric cabinet.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Flash trimmer of the present utility model has separate removal workpiece end face burr and excircle of workpiece and is combined the left station of cusp place burr and the right working position of removing burr in workpiece hole with end face.As shown in Figure 1 and Figure 2, flash trimmer of the present utility model comprises frame 20 and is arranged on respectively main control power supply 37, the main electric cabinet 43 in frame 20, main electric cabinet 43 is positioned at the bottom of frame 20, be electrically connected to by main power line 39 with main control power supply 37, by main control power supply 37, powered for flash trimmer.
The top of frame 20 is provided with a cloche, and left and right two stations of flash trimmer are all positioned at this cloche.Cloche front surface is provided with liftable glass door panel 8, and the both sides of glass door panel 8 are provided with the pulley 10 for door of being convenient to slide, and are convenient to glass door panel 8 sliding up and down when switch; At the top of glass door panel 8, be provided with inhale magnetic patch 12, bottom is provided with door handle 4, the top of frame 20 is provided with the magnet corresponding with inhaling magnetic patch 12 18, when pulling door handle 4 is upwards pushed into extreme higher position by glass door panel 8, magnet 18 holds magnetic patch 12, and then fixing glass door-plate 8; In the time will pulling glass door panel 8 that it is closed downwards, only need overcome magnet 18 and inhale the magnetic force between magnetic patch 12.In cloche both sides, be provided with a cushion pad 5, be positioned at the below of glass door panel 8; When glass door panel 8 is pulled down to extreme lower position, fall on a cushion pad 5, can play cushioning effect, in this position, start 37 work of main control power supply, glass door panel 8 can play effect dustproof and security protection.
Left station comprises the main riser 2 of left station, chuck bearing support 3, bearing pair 6, left chuck 7, lower stop assembly 9, large hairbrush 11, pipeline crawler belt 13, chuck 14, left motor rack 15, left side main shaft 16, left motor 17, left slide unit cylinder block 19, left slide unit cylinder 22, left side chute board 24 and left side slideway 25 for left main shaft, the main riser 2 of left station is fixed in frame 20, left side chute board 24 is installed on the main riser 2 of left station, on left side chute board 24, is fixed with two parallel left side slideways 25; Left slide unit cylinder 22 is arranged in frame 20 by left slide unit cylinder block 19, the output of this left slide unit cylinder 22 is connected with left motor rack 15, left motor rack 15 is slidably connected with left side slideway 25, left motor 17 is fixed on left motor rack 15, and the driving by left slide unit cylinder 22 is along 25 liftings of left side slideway.Longitudinal center line and the vertical direction of the left side main shaft 16 of left motor 17 tilts (can be 15 °~30 ° with the angle of vertical direction), one end of left side main shaft 16 is connected with left motor 17 outputs, the other end is provided with the left chuck 14 for main shaft of the large hairbrush 11 of clamping, large hairbrush 11 drives lifting with left motor 17 by left slide unit cylinder 22, and drives rotation by left motor 17; Large hairbrush 11 favours vertical direction equally, both can remove workpiece end face burr, also excircle of workpiece can be combined to the burr removal of cusp with end face, guarantees good surface roughness.At large hairbrush 11, by left slide unit cylinder 22, drive and drop to its lowest position, be provided with the lower stop assembly 9 being fixed on the main riser 2 of left station, this lower stop assembly 9 is can sensor, be electrically connected to main electric cabinet 43, when stop assembly 9 records large hairbrush 11 and drops to extreme lower position instantly, detection signal is sent to main electric cabinet 43, and main electric cabinet 43 is controlled left slide unit cylinder 22 and is quit work.On the main riser 2 of left station of lower stop assembly 9 belows, be fixed with chuck bearing support 3, left chuck 7 is rotationally connected by bearing pair 6 and chuck bearing support 3, and left chuck 7 is positioned at the below of lower stop assembly 9 equally.The outside of left motor 17 is provided with the pipeline crawler belt 13 that prevents that motor lines is wound around.
Right working position comprises right side slideway 26, right slide unit cylinder 27, right slide unit cylinder block 28, right motor 29, right side chute board 30, right side main shaft 32, right motor rack 33, the main riser 41 of chuck 34, small brushes 35, right chuck 36 and right working position for right main shaft, the main riser 41 of right working position is fixed in frame 20, on the main riser 41 of right working position, right side chute board 30 is installed, on right side chute board 30, is fixed with two parallel right side slideways 26; Right slide unit cylinder 27 is arranged in frame 20 by right slide unit cylinder block 28, the output of this right slide unit cylinder 27 is connected with right motor rack 33, right motor rack 33 is slidably connected with right side slideway 26, right motor 29 is fixed on right motor rack 33, and the driving by right slide unit cylinder 27 is along 26 liftings of right side slideway.The right side main shaft 32 of right motor 29 is parallel with vertical direction, one end of right side main shaft 32 is connected with right motor 29 outputs, the other end is provided with the right chuck 34 for main shaft of clamping small brushes 35, small brushes 35 drives lifting with right motor 29 by right slide unit cylinder 27, and drives rotation by right motor 29.At small brushes 35, by right slide unit cylinder 27, drive and drop to its lowest position, be provided with the lower stop assembly 9 being fixed on the main riser 41 of right working position, this lower stop assembly 9 is can sensor, be electrically connected to main electric cabinet 43, when stop assembly 9 records small brushes 35 and drops to extreme lower position instantly, detection signal is sent to main electric cabinet 43, and main electric cabinet 43 is controlled right slide unit cylinder 27 and is quit work.On the main riser 2 of right working position of lower stop assembly 9 belows, be fixed with chuck bearing support 3, right chuck 36 is fixed on chuck bearing support 3; A side at right chuck 36 is provided with handle chuck spanner 38, and this handle chuck spanner 38 is arranged on chuck bearing support 3 by handle set 40, simple and easy easy to use again.Right chuck 36 is positioned at the below of lower stop assembly 9 equally, and the axial centre of the longitudinal center line of right chuck 36 and right side main shaft 32 aligns completely, guarantees that small brushes 35 can enter into workpiece centre work like clockwork.The outside of right motor 29 is provided with the pipeline crawler belt 13 that prevents that motor lines is wound around.
The top of frame 20 is provided with illuminating lamp 23.Left slide unit cylinder 22, left motor 17, left slide unit cylinder 22 and right slide unit cylinder 27 are connected with main electric cabinet 43 respectively, by 37 power supplies of main control power supply.
Operation principle of the present utility model is:
Left station:
Main control power supply 37 is opened, main electric cabinet 43 work; Glass door panel 8 is pushed into the top of frame 20, magnet 18 holds magnetic patch 12, expose left chuck 7, manually workpiece is put into the opening chuck clamping work pieces (adopting opening chuck not only to facilitate but also can not crush workpiece) on left chuck 7, large hairbrush 11 is arranged on to left main shaft with on chuck 14.
Both hands leave behind glass door panel 8 to the cushion pad 5 that falls, both hands start left board and control button 1, left side main shaft 16 starts to decline under the driving of left slide unit cylinder 22, under the driving of left motor 17, rotate simultaneously, in this process, large hairbrush 11 drives left chuck 7 rotations, utilize the balance rotating of speed discrepancy between large hairbrush 11 and left chuck 7 and left chuck 7 to reach the object of even deburring, so both saved a slowspeed machine (saving cost), simplify again flash trimmer structure, saved manpower; When left chuck 7 drops to lower stop assembly 9 places, left motor 17 quits work, and left slide unit cylinder 22 stops 3~5 seconds, completes one action, after completing, with eye, observes roughness, with hand, touches surface of the work sensation smoothness.Afterwards, left slide unit cylinder 22 resets, and manually unclamps left chuck 7, unloads workpiece, then next workpiece is installed, so repeatedly.
Right working position:
Main control power supply 37 is opened, main electric cabinet 43 work; Glass door panel 8 is pushed into the top of frame 20, magnet 18 holds magnetic patch 12, exposes right chuck 36, manually workpiece is put into right chuck 36, and Manual operation handle chuck spanner 38 clamping work pieces are arranged on right main shaft with on chuck 34 by small brushes 35.
Both hands leave behind glass door panel 8 to the cushion pad 5 that falls, both hands start right board and control button 42, right side main shaft 32 starts to decline under the driving of right slide unit cylinder 27, in the driving of right motor 29, rotate simultaneously, the small brushes 35 of rotation drops in workpiece hole, up and down reciprocatingly three times (back and forth time and frequency can be adjusted according to actual needs) removes burr in workpiece hole, guarantees roughness and surface brightness.Remove after burr, right motor 29 quits work, and right slide unit cylinder 27 resets.Manually unclamp right chuck 36, unload workpiece, then next workpiece is installed, so repeatedly.
Left and right station also can be processed simultaneously, left station has been beaten to the workpiece of burr, puts into right working position, and left station is put into unprocessed workpiece, in succession presses left and right side board action button, processes, so repeatedly simultaneously.
The utility model reaches machining effect, and the workpiece processing is all manual incomparable from every side.

Claims (10)

1. a flash trimmer, it is characterized in that: this flash trimmer comprises frame (20) and is arranged on respectively the main control power supply (37) in frame (20), main electric cabinet (43), in described frame (20), there is respectively separate removal workpiece end face burr and excircle of workpiece and be combined the left station of cusp place burr and the right working position of removing burr in workpiece hole with end face, described left station comprises left slide unit cylinder (22), left motor (17), large hairbrush (11) and left chuck (7), right working position comprises right slide unit cylinder (27), right motor (29), small brushes (35) and right chuck (36), wherein left slide unit cylinder (22) and right slide unit cylinder (27) are arranged on respectively in described frame (20), left motor (17) and right motor (29) respectively with left slide unit cylinder (22), the output of right slide unit cylinder (27) is connected, by left slide unit cylinder (22), right slide unit cylinder (27) drives lifting, described large hairbrush (11) and small brushes (35) are arranged on respectively the left side main shaft (16) of left motor (17) and right motor (29), on right side main shaft (32), by left motor (17) and right motor (29), drive rotation, it is upper that described left chuck (7) is rotatably installed in the upper chuck bearing support (3) arranging of frame (20), drives left chuck (7) rotation during the workpiece of described large hairbrush (11) on removing left chuck (7), it is upper that described right chuck (36) is arranged on frame (20) by chuck bearing support (3), is positioned at the hole of described workpiece during the workpiece of described small brushes (35) on removing right chuck (36), described left slide unit cylinder (22), left motor (17), left slide unit cylinder (22) and right slide unit cylinder (27) are connected with main electric cabinet (43) respectively, by described main control power supply (37), power.
2. by flash trimmer claimed in claim 1, it is characterized in that: on described left and right station, be respectively equipped with the lower stop assembly (9) of controlling large hairbrush (11) and small brushes (35) down position, the lower stop assembly (9) of two stations lays respectively at the top of left chuck (7) and right chuck (36).
3. by flash trimmer claimed in claim 1, it is characterized in that: described left and right station is positioned at cloche, this cloche front surface is provided with liftable glass door panel (8), the both sides of described glass door panel (8) are provided with the pulley (10) for door of being convenient to slide, at the top of glass door panel (8), be provided with inhale magnetic patch (12), bottom is provided with door handle (4); The top of described frame (20) is provided with the magnet (18) corresponding with inhaling magnetic patch (12).
4. by flash trimmer claimed in claim 3, it is characterized in that: described cloche both sides are provided with a cushion pad (5), be positioned at the below of glass door panel (8).
5. by flash trimmer claimed in claim 1, it is characterized in that: described left station is provided with the main riser of left station (2) being arranged in frame (20), the main riser of this left station (2) is provided with the left side chute board (24) of band left side slideway (25); Described left slide unit cylinder (22) is arranged in frame (20) by left slide unit cylinder block (19), left motor (17) is connected with the output of described left slide unit cylinder (22) and is slidably connected with described left side slideway (25) by left motor rack (15), under the driving of left slide unit cylinder (22) along left side slideway (25) lifting; One end of described left side main shaft (16) is connected with left motor (17) output, the other end is provided with the left chuck (14) for main shaft of the described large hairbrush of clamping (11), described large hairbrush (11) drives lifting with left motor (17) by left slide unit cylinder (22), and drives rotation by described left motor (17).
6. by flash trimmer claimed in claim 5, it is characterized in that: the left side main shaft (16) of described left motor (17) tilts with vertical direction; Described left chuck (7) is rotationally connected by bearing pair (6) and chuck bearing support (3).
7. by flash trimmer claimed in claim 1, it is characterized in that: described right working position is provided with the main riser of right working position (41) being arranged in frame (20), the main riser of this right working position (41) is provided with the right side chute board (30) of band right side slideway (26); Described right slide unit cylinder (27) is arranged in frame (20) by right slide unit cylinder block (28), right motor (29) is connected with the output of described right slide unit cylinder (27) and is slidably connected with described right side slideway (26) by right motor rack (33), under the driving of right slide unit cylinder (27) along right side slideway (26) lifting; One end of described right side main shaft (32) is connected with right motor (29) output, the other end is provided with the right chuck (34) for main shaft of the described small brushes of clamping (35), described small brushes (35) drives lifting with right motor (29) by right slide unit cylinder (27), and drives rotation by described right motor (29).
8. by flash trimmer claimed in claim 7, it is characterized in that: the right side main shaft (32) of described right motor (29) is parallel with vertical direction; One side of described right chuck (36) is provided with handle chuck spanner (38), and this handle chuck spanner (38) is arranged on described chuck bearing support (3) by handle set (40).
9. by flash trimmer claimed in claim 1, it is characterized in that: the outside of described left motor (17) and right motor (29) is respectively equipped with the pipeline crawler belt (13) that prevents that motor lines is wound around.
10. by flash trimmer claimed in claim 1, it is characterized in that: the top of described frame (20) is provided with illuminating lamp (23).
CN201420221706.6U 2014-04-29 2014-04-29 Deburring machine Active CN203875708U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420221706.6U CN203875708U (en) 2014-04-29 2014-04-29 Deburring machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420221706.6U CN203875708U (en) 2014-04-29 2014-04-29 Deburring machine

Publications (1)

Publication Number Publication Date
CN203875708U true CN203875708U (en) 2014-10-15

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Application Number Title Priority Date Filing Date
CN201420221706.6U Active CN203875708U (en) 2014-04-29 2014-04-29 Deburring machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104339236A (en) * 2014-10-30 2015-02-11 湖北中航精机科技有限公司 Deburring machine
CN105058185A (en) * 2015-07-24 2015-11-18 郑州磨料磨具磨削研究所有限公司 Small super-hard material grinding wheel segment deburring machine
CN106181612A (en) * 2015-04-30 2016-12-07 泰州市安捷利汽车配件有限公司 A kind of hole abrading machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104339236A (en) * 2014-10-30 2015-02-11 湖北中航精机科技有限公司 Deburring machine
CN106181612A (en) * 2015-04-30 2016-12-07 泰州市安捷利汽车配件有限公司 A kind of hole abrading machine
CN105058185A (en) * 2015-07-24 2015-11-18 郑州磨料磨具磨削研究所有限公司 Small super-hard material grinding wheel segment deburring machine

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