CN203868180U - Communicated magneto-rheological clutch - Google Patents

Communicated magneto-rheological clutch Download PDF

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Publication number
CN203868180U
CN203868180U CN201420322824.6U CN201420322824U CN203868180U CN 203868180 U CN203868180 U CN 203868180U CN 201420322824 U CN201420322824 U CN 201420322824U CN 203868180 U CN203868180 U CN 203868180U
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input shaft
groove
cavity
utmost point
dish
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王鸿云
刘卫东
毕成
孟国莲
洪文斌
田林晓
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Zhejiang Normal University CJNU
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Zhejiang Normal University CJNU
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Abstract

本实用公开了连通磁流变离合器,包括内设空腔的壳体、与壳体一端转动连接输入轴、与壳体另一端固定连接的输出轴,所述输入轴伸入空腔内的一端中左部设有至少两根沿径向凸出的左凸条和右凸条,所述左凸条和右凸条沿输入轴外圆交错设置;所述壳体包括左盘、左极、右极和右盘固定为一体,所述左极和右极之间开有设置线圈的环槽,所述左极和右极上开连通的U形槽,U形槽两端分别设有活塞,所述两个活塞之间设有磁流变液。本实用的优点是:在磁流变液受线圈磁场作用变为固态后,通过活塞与输入轴上凸条的作用使整个壳体和输出轴转动,可以根据负载的情况设定多个U形槽来提高输出的扭矩,自动化程度高,可靠性高离合器控制简单可靠。

The utility discloses a connected magneto-rheological clutch, which comprises a housing with a cavity inside, an input shaft connected to one end of the housing in rotation, and an output shaft fixedly connected to the other end of the housing. The input shaft extends into one end of the cavity. The middle left part is provided with at least two radially protruding left convex strips and right convex strips, and the left convex strips and right convex strips are arranged alternately along the outer circle of the input shaft; the housing includes a left disc, a left pole, The right pole and the right plate are fixed as a whole, and there is a ring groove for setting the coil between the left pole and the right pole, and a U-shaped groove connected to the left pole and the right pole, and pistons are respectively arranged at both ends of the U-shaped groove. , a magnetorheological fluid is provided between the two pistons. The utility has the advantage that after the magneto-rheological fluid becomes solid under the action of the coil magnetic field, the whole casing and the output shaft are rotated through the action of the piston and the convex strip on the input shaft, and multiple U-shaped Groove to increase the output torque, high degree of automation, high reliability clutch control is simple and reliable.

Description

连通磁流变离合器connected magnetorheological clutch

技术领域technical field

本实用涉及连通磁流变离合器。The utility model relates to a connected magneto-rheological clutch.

背景技术Background technique

磁流变液以其响应快(毫秒级)、能耗低、易于控制、耐用性好、工作温度范围宽、使用寿命长等优势而被广泛用于航空航天/机械加工/精密工程/建筑/医疗等领域。Magnetorheological fluids are widely used in aerospace/mechanical processing/precision engineering/construction/ Medical and other fields.

磁流变离合器是通过对外加磁场强度的控制实现离合器结合、分离功能,甚至可以实现扭矩传递的无级变化控制。它克服了传统离合器易磨损,噪音大等缺点,以其结构简单、无机械磨损、低噪音、响应迅速10毫秒内、能耗不高、可实现无级调速以及更利于与计算机技术结合实现智能化控制等优点引起了国内外学者和工业界的广泛研究,近年来取得了显著进展。但磁流变液剪切屈服应力不足问题从磁流变技术诞辰时起就一直困扰着磁流变液材料和技术的发展,依据现有的磁流变液剪切屈服应力设计的磁流变离合器,因其传递转矩较小而体积庞大,无法满足工业需求。The magneto-rheological clutch realizes the functions of coupling and separation of the clutch through the control of the strength of the external magnetic field, and can even realize the stepless change control of the torque transmission. It overcomes the shortcomings of traditional clutches such as easy wear and high noise, with its simple structure, no mechanical wear, low noise, quick response within 10 milliseconds, low energy consumption, stepless speed regulation and more favorable combination with computer technology. The advantages of intelligent control have attracted extensive research by scholars and industries at home and abroad, and significant progress has been made in recent years. However, the problem of insufficient shear yield stress of magnetorheological fluid has been plagued by the development of magnetorheological fluid materials and technology since the birth of magnetorheological fluid. The clutch, because of its small transmission torque and bulky size, cannot meet the needs of industry.

发明内容Contents of the invention

本实用的目的在于提供连通磁流变离合器,能够有效解决现有磁流变液离合器只能采用剪切模式工作,传输转矩低的问题。The utility purpose is to provide a connected magneto-rheological clutch, which can effectively solve the problem that the existing magneto-rheological fluid clutch can only work in a shear mode and has low transmission torque.

为了解决上述技术问题,本实用是通过以下技术方案实现的:连通磁流变离合器,包括内设空腔的壳体、与壳体一端转动连接且一端伸入空腔内的输入轴、与壳体另一端固定连接的输出轴,所述输入轴伸入空腔内的一端中左部设有至少两根沿径向凸出的左凸条,所述输入轴伸入空腔内的一端中右部设有至少两根沿径向凸出的右凸条,所述左凸条和右凸条沿输入轴外圆交错设置;In order to solve the above-mentioned technical problems, the utility model is realized through the following technical solutions: a connected magneto-rheological clutch, including a housing with a cavity inside, an input shaft connected to one end of the housing in rotation and one end extending into the cavity, and the housing The other end of the body is fixedly connected to the output shaft, the left part of the end of the input shaft extending into the cavity is provided with at least two radially protruding left ribs, and the input shaft extends into the end of the cavity The right part is provided with at least two right convex strips protruding radially, and the left convex strips and the right convex strips are arranged alternately along the outer circle of the input shaft;

所述壳体包括与输入轴转动连接的左盘、与输出轴固定连接的右盘、并列设置在左盘和右盘之间的左极和右极,所述左极和右极为圆环形,所述左盘、左极、右极和右盘固定为一体,所述左极和右极之间开有设置线圈的环槽,所述左极上开有至少一个横截面为L形的左槽,每个所述左槽内设有与输入轴伸入空腔内的一端中左部接触的左活塞,所述右极上开有与左槽数量相等且横截面为反L形的右槽,每个所述右槽内设有与输入轴伸入空腔内的一端中右部接触的右活塞,所述左槽与右槽连通形成U形槽,所述左活塞与右活塞之间的U形槽内设有磁流变液。The housing includes a left disc rotatably connected to the input shaft, a right disc fixedly connected to the output shaft, a left pole and a right pole juxtaposed between the left disc and the right disc, and the left pole and the right pole are annular , the left disc, the left pole, the right pole and the right disc are fixed as a whole, there is an annular groove for setting coils between the left pole and the right pole, and at least one L-shaped cross-section is opened on the left pole Left grooves, each left groove is provided with a left piston in contact with the left part of one end of the input shaft extending into the cavity, and the right pole is provided with the same number as the left groove and a reverse L-shaped cross section. Right grooves, each of the right grooves is provided with a right piston in contact with the right part of one end of the input shaft extending into the cavity, the left groove communicates with the right groove to form a U-shaped groove, and the left piston and the right piston Magnetorheological fluid is provided in the U-shaped groove between them.

优选的,所述左凸条和右凸条横截面一致,同为半圆形或者三角形或者四边形;在离合器处于非工作状态时,便于触动活塞往复运动,不会卡死,离合器处于工作状态时,又能够给活塞足够的推动力。Preferably, the cross-sections of the left convex strip and the right convex strip are consistent, and both are semicircular, triangular or quadrilateral; when the clutch is in a non-working state, it is convenient to trigger the reciprocating movement of the piston without getting stuck, and when the clutch is in a working state , and can give enough impetus to the piston.

优选的,所述输入轴与左盘之间通过左轴承连接,所述输入轴位于空腔内的部分设有卡住左轴承内圈的台阶,所述左盘上还设有封住左轴承的端盖,所述端盖上设有卡住左轴承外圈的凸圈;所述输入轴的一端还与右盘通过右轴承转动连接;便于输入轴的固定,使其能长期稳定的工作。Preferably, the input shaft is connected to the left disc through a left bearing, the part of the input shaft located in the cavity is provided with a step for locking the inner ring of the left bearing, and the left disc is also provided with a The end cover is provided with a convex ring that clamps the outer ring of the left bearing; one end of the input shaft is also connected to the right disc through the right bearing; it is convenient for fixing the input shaft so that it can work stably for a long time .

与现有技术相比,本实用的优点是:本装置利用U形槽连通来控制两个活塞的运动,在磁流变液受线圈磁场作用变为固态后,通过活塞与输入轴上凸条的作用使整个壳体和输出轴转动,可以根据负载的情况设定多个U形槽来提高输出的扭矩,自动化程度高,可靠性高离合器控制简单可靠。Compared with the prior art, the practical advantage of this device is that the device uses U-shaped grooves to communicate to control the movement of the two pistons. After the magnetorheological fluid becomes solid under the action of the coil magnetic field, it passes through the piston and the convex strip on the input shaft. The role of the whole shell and the output shaft to rotate, according to the load can be set to set a number of U-shaped slots to increase the output torque, high degree of automation, high reliability clutch control is simple and reliable.

附图说明Description of drawings

图1为本实用连通磁流变离合器的结构示意图;Fig. 1 is a structural schematic diagram of the utility connected magneto-rheological clutch;

图2为图1中A-A剖视图离合器处于非工作状态时的示意图;Fig. 2 is the schematic diagram when A-A sectional view clutch is in non-working state among Fig. 1;

图3为图1中A-A剖视图离合器处于工作状态时的示意图。Fig. 3 is a schematic diagram of the clutch in the working state of A-A sectional view in Fig. 1 .

具体实施方式Detailed ways

参阅图1为本实用连通磁流变离合器的实施例,连通磁流变离合器,包括内设空腔19的壳体、与壳体一端转动连接且一端伸入空腔19内的输入轴1、与壳体另一端固定连接的输出轴12,所述输入轴1伸入空腔19内的一端中左部设有至少两根沿径向凸出的左凸条15,所述输入轴1伸入空腔19内的一端中右部设有至少两根沿径向凸出的右凸条16,所述左凸条15和右凸条16沿输入轴1外圆交错设置;所述左凸条15和右凸条16横截面一致,同为半圆形或者三角形或者四边形。Referring to Fig. 1, it is an embodiment of the practical communication magneto-rheological clutch, the communication magneto-rheological clutch includes a housing with a cavity 19 inside, an input shaft 1 that is connected to one end of the housing and one end extends into the cavity 19, The output shaft 12 fixedly connected with the other end of the housing, the left part of the end of the input shaft 1 extending into the cavity 19 is provided with at least two radially protruding left ribs 15, the input shaft 1 extends The middle right part of one end in the cavity 19 is provided with at least two radially protruding right convex strips 16, and the left convex strips 15 and the right convex strips 16 are staggered along the outer circle of the input shaft 1; the left convex strips The strip 15 and the right convex strip 16 have the same cross-section, and both are semicircular or triangular or quadrilateral.

所述壳体包括与输入轴1转动连接的左盘4、与输出轴12固定连接的右盘7、并列设置在左盘4和右盘7之间的左极5和右极6,所述左极5和右极6为圆环形,所述左盘4、左极5、右极6和右盘7固定为一体,所述左极5和右极6之间开有设置线圈13的环槽20,所述左极5上开有至少一个横截面为L形的左槽21,每个所述左槽21内设有与输入轴1伸入空腔19内的一端中左部接触的左活塞3,所述右极6上开有与左槽21数量相等且横截面为反L形的右槽22,每个所述右槽22内设有与输入轴1伸入空腔19内的一端中右部接触的右活塞10,所述左槽21与右槽22连通形成U形槽23,所述左活塞3与右活塞10之间的U形槽23内设有磁流变液9。The housing includes a left disc 4 rotatably connected to the input shaft 1, a right disc 7 fixedly connected to the output shaft 12, a left pole 5 and a right pole 6 arranged side by side between the left disc 4 and the right disc 7, the The left pole 5 and the right pole 6 are annular, the left disc 4, the left pole 5, the right pole 6 and the right disc 7 are fixed as a whole, and a coil 13 is arranged between the left pole 5 and the right pole 6 Ring groove 20, at least one left groove 21 with an L-shaped cross section is opened on the left pole 5, and each left groove 21 is provided with a middle left part in contact with one end of the input shaft 1 extending into the cavity 19. The left piston 3, the right pole 6 is provided with a right groove 22 equal in number to the left groove 21 and having a reverse L-shaped cross section, each of the right grooves 22 is provided with a cavity 19 extending into the input shaft 1 The right piston 10 that is in contact with the right part in one end of the inside, the left groove 21 communicates with the right groove 22 to form a U-shaped groove 23, and the U-shaped groove 23 between the left piston 3 and the right piston 10 is provided with a magneto-rheological Liquid 9.

所述输入轴1与左盘4之间通过左轴承24连接,所述输入轴1位于空腔19内的部分设有卡住左轴承24内圈的台阶26,所述左盘4上还设有封住左轴承24的端盖2,所述端盖2上设有卡住左轴承24外圈的凸圈27;所述输入轴1的一端还与右盘7通过右轴承25转动连接。The input shaft 1 is connected to the left disc 4 through a left bearing 24, the part of the input shaft 1 located in the cavity 19 is provided with a step 26 for locking the inner ring of the left bearing 24, and the left disc 4 is also provided with a There is an end cover 2 to seal the left bearing 24, and the end cover 2 is provided with a collar 27 that blocks the outer ring of the left bearing 24;

如图2所示,线圈13在没有通电即无磁场的情况下,磁流变液9为液态,当左凸条15与左活塞3接触时,左活塞3在左凸条15的作用下推动U形槽23内的磁流变液9,因液体不可压缩性,右活塞10在磁流变液9的作用下向下伸出,相邻两个右凸条16之间的凹谷深度要大于或等于右活塞10向下伸出的长度。相反当右活塞10在右凸条16作用下使左活塞3向下运动,周而复始,离合器处于非工作状态。As shown in Figure 2, when the coil 13 is not energized or has no magnetic field, the magnetorheological fluid 9 is in a liquid state. When the left convex strip 15 contacts the left piston 3, the left piston 3 is pushed by the left convex strip 15 The magnetorheological fluid 9 in the U-shaped groove 23, due to the incompressibility of the liquid, the right piston 10 protrudes downward under the action of the magnetorheological fluid 9, and the depth of the valley between two adjacent right convex strips 16 should be Greater than or equal to the length that the right piston 10 protrudes downwards. On the contrary, when the right piston 10 moves the left piston 3 downward under the effect of the right protruding strip 16, it goes round and round, and the clutch is in a non-working state.

如图3所示,在线圈13通电产生磁场后,U形槽23内的磁流变液9受磁场作用,由液态瞬间变为类固态,将U形槽23阻塞,此时左右活塞10停止运动,活塞处于卡死状态,左凸条15将顶着左活塞3或者右凸条16顶着右凸条16带动壳体转动,从而使输出轴12开始转动。As shown in Figure 3, after the coil 13 is energized to generate a magnetic field, the magnetorheological fluid 9 in the U-shaped groove 23 is affected by the magnetic field and changes from a liquid state to a quasi-solid state instantly, blocking the U-shaped groove 23, and the left and right pistons 10 stop at this time Movement, the piston is in a stuck state, and the left convex strip 15 will push against the left piston 3 or the right convex strip 16 will push against the right convex strip 16 to drive the housing to rotate, so that the output shaft 12 starts to rotate.

本装置利用U形槽23连通来控制两个活塞的运动,在磁流变液9受线圈13磁场作用变为固态后,通过活塞与输入轴1上凸条的作用使整个壳体和输出轴12转动,可以根据负载的情况设定多个U形槽23来提高输出的扭矩,自动化程度高,可靠性高离合器控制简单可靠。This device uses the U-shaped groove 23 to communicate to control the movement of the two pistons. After the magneto-rheological fluid 9 is turned into a solid state by the magnetic field of the coil 13, the entire housing and the output shaft are made 12 rotations, a plurality of U-shaped grooves 23 can be set according to load conditions to increase output torque, high degree of automation, high reliability, simple and reliable clutch control.

以上所述仅为本实用的具体实施例,但本实用的技术特征并不局限于此,任何本领域的技术人员在本实用的领域内,所作的变化或修饰皆涵盖在本实用的专利范围之中。The above is only a specific embodiment of the utility, but the technical features of the utility are not limited thereto, and any changes or modifications made by those skilled in the art within the field of the utility are covered by the patent scope of the utility among.

Claims (3)

1. be communicated with magnetic rheological clutch, it is characterized in that: the housing of establishing cavity (19) in comprising, be rotationally connected with housing one end and the input shaft (1) in cavity (19) is stretched in one end, the output shaft (12) being fixedly connected with the housing the other end, described input shaft (1) stretches into left part in the one end in cavity (19) and is provided with at least two left raised lines (15) that radially protrude, described input shaft (1) stretches into right part in the one end in cavity (19) and is provided with at least two right raised lines (16) that radially protrude, described left raised line (15) and right raised line (16) are crisscross arranged along input shaft (1) cylindrical,
Described housing comprises the left dish (4) being rotationally connected with input shaft (1), the right dish (7) being fixedly connected with output shaft (12), be set up in parallel the left utmost point (5) and the right utmost point (6) between left dish (4) and right dish (7), the described left utmost point (5) and the right utmost point (6) are ring, described left dish (4), the left utmost point (5), the right utmost point (6) and right dish (7) are fixed as one, between the described left utmost point (5) and the right utmost point (6), have the annular groove (20) that coil (13) are set, on the described left utmost point (5), having at least one cross section is L shaped left groove (21), described in each, in left groove (21), be provided with the left piston (3) that in the one end in stretching into cavity (19) with input shaft (1), left part contacts, on the described right utmost point (6), have and equate with left groove (21) quantity and cross section is anti-L shaped right groove (22), described in each, in right groove (22), be provided with the right piston (10) that in the one end in stretching into cavity (19) with input shaft (1), right part contacts, described left groove (21) is communicated with formation U-groove bevel (23) with right groove (22), in U-groove bevel (23) between described left piston (3) and right piston (10), be provided with magnetic flow liquid (9).
2. connection magnetic rheological clutch as claimed in claim 1, is characterized in that: described left raised line (15) is consistent with right raised line (16) cross section, is all semicircle or triangle or quadrilateral.
3. connection magnetic rheological clutch as claimed in claim 1, it is characterized in that: between described input shaft (1) and left dish (4), by left bearing (24), be connected, the part that described input shaft (1) is positioned at cavity (19) is provided with the step (26) that blocks left bearing (24) inner ring, on described left dish (4), be also provided with the end cap (2) that seals left bearing (24), described end cap (2) is provided with the flange collar (27) of blocking left bearing (24) outer ring; One end of described input shaft (1) is also rotationally connected by right bearing (25) with right dish (7).
CN201420322824.6U 2014-06-11 2014-06-11 Communicated magneto-rheological clutch Expired - Lifetime CN203868180U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104019153A (en) * 2014-06-11 2014-09-03 浙江师范大学 Communication magnetorheological fluid clutch

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104019153A (en) * 2014-06-11 2014-09-03 浙江师范大学 Communication magnetorheological fluid clutch

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