Summary of the invention
The invention provides a kind of bar shaped Prefabricated Concrete wallboard and making and mounting method of three side band grooves.Prefabricated Concrete wallboard provided by the invention has overcome the numerous and diverse shortcomings of technique such as the formwork supporting plate of traditional full monolithic reinforced concrete structure and form removal, is providing a kind of novelty and practical improvement project to pre existing pallet aspect structure and workability simultaneously.
The invention provides a kind of bar shaped Prefabricated Concrete wallboard of three side band grooves.
According to the specific embodiment of the present invention, the bar shaped Prefabricated Concrete wallboard of described three side band grooves has first surface and second surface on the other side, first end and the second end on the other side, and two relative sides, described first surface and second surface are parallel to each other, the top of wallboard when described first end builds being applied to common body of wall, the bottom of wallboard when described the second end builds being applied to common body of wall; Wherein, at described first end, be provided with the end slot that is parallel to described first surface and second surface and extends along end face, two described two sides, be respectively equipped with the side channel that is parallel to described first surface and second surface and extends along described side.
According to structure needs, in described wallboard, laminboard layer can be set, thereby form the bar shaped sandwich Prefabricated Concrete wallboard of three side band grooves.The bar shaped sandwich Prefabricated Concrete wallboard of described three side band grooves comprises first surface and second surface on the other side, first end and the second end on the other side, and two relative sides, wherein, described first surface and described second surface are parallel to each other, wallboard top when described first end is built being applied to wall body structure, at described first end, be provided with the end slot that is parallel to described first surface and described second surface and extends along end face, in described two sides, be respectively equipped with the side channel extending along side, in addition, in concrete structure between described first surface and described second surface with laminboard layer.Described laminboard layer can adopt lightweight material to form, in order to reduce the overall weight of member.In addition, described laminboard layer can be set to fully or partly run through the aspect of described concrete structure.
According to structure needs, described end slot can have different cross sectional shapes, and for example trapezoidal, the rectangle of flaring, circular arc, the trapezoidal or triangle of gradually closing from inside to outside are from inside to outside preferably the trapezoidal of flaring from inside to outside.Described side channel also can have different cross sectional shapes, and for example trapezoidal, the rectangle of flaring, circular arc, the trapezoidal or triangle of gradually closing from inside to outside are from inside to outside preferably the trapezoidal of flaring from inside to outside.
When being used for building wall body structure, the end slot of described bar shaped Prefabricated Concrete wallboard can be used for arranging reinforced concrete beam.Described side channel can be used for connection and the reinforcing between wallboard.Described end slot runs through described first end, and described side channel runs through respectively the both sides of wallboard, thereby described end slot and described side channel are interconnected; Described end slot is compared and is had the larger degree of depth with described side channel.
The present invention also provides a kind of bar shaped Prefabricated Concrete wallboard of the three side band grooves that comprise insulation layer and decorative layer.Described wallboard is on the basis of above-mentioned wallboard, to be provided with successively in addition on second surface insulation layer and decorative layer.In two sides of described insulation layer along the groove that is vertically arranged with of wallboard.
The present invention further provides a kind of bar shaped Prefabricated Concrete wallboard of three side band grooves or comprised insulation layer and making and the mounting method of the bar shaped Prefabricated Concrete wallboard of decorative layer.
The bar shaped Prefabricated Concrete wallboard of three side band grooves of the present invention is with a wide range of applications, for example can be for the construction of Frame _ Shear Wall Structure.Described Prefabricated Concrete wallboard has prefabricated easy to process, small investment of production equipment, the advantages such as construction sequence is simple, speed of application is fast, cost of labor saving.
Accompanying drawing explanation
Relevant above-mentioned briefly introducing and following detailed description of the present invention, can be better understood by reference to the accompanying drawings.
Figure 1A-1F is according to the schematic diagram of the bar shaped Prefabricated Concrete wallboard of three side band grooves of a kind of specific embodiment of the present invention.Wherein, Figure 1A, 1B, 1C, 1D, 1E and 1F are respectively front view, top view, sectional view, right view, upward view and the stereogram of describing described Prefabricated Concrete wallboard.
Fig. 2 A-2F is according to the schematic diagram of the bar shaped Prefabricated Concrete wallboard of three side band grooves of the another kind of specific embodiment of the present invention.Wherein, Fig. 2 A, 2B, 2C, 2D, 2E and 2F are respectively front view, top view, sectional view, right view, upward view and the stereogram of describing described Prefabricated Concrete wallboard.Member shown in Fig. 2 A-2F, with comparing shown in Figure 1A-1F, structure is identical, and just panel width is larger.
Fig. 3 A-3F is according to the schematic diagram of the bar shaped sandwich Prefabricated Concrete wallboard of the three side band grooves that comprise concrete component and insulation layer and decorative layer of the another kind of specific embodiment of the present invention.Wherein, Fig. 3 A, 3B, 3C, 3D, 3E and 3F are respectively front view, top view, sectional view, right view, upward view and the stereogram of describing described Prefabricated Concrete wallboard.Wallboard shown in Fig. 3 A-3F with comparing in Figure 1A-1F, has increased successively the aspect that comprises insulation layer and decorative layer on concrete component, in addition, is also further provided with laminboard layer in R.C. wall board member.So just formed the bar shaped sandwich Prefabricated Concrete wallboard with three side band grooves of insulation layer and decorative layer.
Fig. 4 A-4F is according to the schematic diagram of the bar shaped sandwich Prefabricated Concrete wallboard of the three side band grooves that comprise concrete component and insulation layer and decorative layer of the another kind of specific embodiment of the present invention.Wherein, Fig. 4 A, 4B, 4C, 4D, 4E and 4F are respectively front view, top view, sectional view, right view, upward view and the stereogram of describing described Prefabricated Concrete wallboard.Wallboard shown in Fig. 4 A-4F, with comparing shown in Fig. 3 A-3F, structure is identical, also in R.C. wall board member, is provided with laminboard layer, and just panel width is larger.
Fig. 5 A-5F is according to the schematic diagram of the bar shaped sandwich Prefabricated Concrete wallboard of the three side band grooves that comprise concrete component and insulation layer and decorative layer of the another kind of specific embodiment of the present invention.Wherein, Fig. 4 A, 4B, 4C, 4D, 4E and 4F are respectively front view, top view, sectional view, right view, upward view and the stereogram of describing described Prefabricated Concrete wallboard.Wallboard shown in Fig. 5 A-5F, with comparing shown in Fig. 4 A-4F, the laminboard layer arranging in R.C. wall board member has different structures.
Fig. 6 is the schematic diagram as the template of laminboard layer in the concrete component of the bar shaped sandwich Prefabricated Concrete wallboard of described three side band grooves according to a kind of specific embodiment of the present invention.
The specific embodiment
In order to make technical scheme of the present invention, character of innovation, reach object and effect is easy to understand, below in conjunction with specifically illustrating and the invention will be further elaborated by the following specific embodiment.
Figure 1A-1E has schematically described according to the bar shaped Prefabricated Concrete wallboard 100 of three side band grooves of a kind of specific embodiment of the present invention.Described bar shaped Prefabricated Concrete wallboard 100 has first surface 110a and second surface 110b on the other side, first end 120a and the second end 120b on the other side, and two relative sides, wherein, described first surface 110a and described second surface 110b are parallel to each other, the top of wallboard when described first end 120a builds being applied to common body of wall, at described first end 120a, be provided with the end slot 130 that is parallel to described first surface and described second surface and extends along end face, in described both sides, be respectively equipped with the side channel 140 that is parallel to described first surface and described second surface and extends along described side.
According to structure needs, described end slot 130 can have different cross sectional shapes, and for example trapezoidal, the rectangle of flaring, circular arc, the trapezoidal or triangle of gradually closing from inside to outside are from inside to outside preferably the trapezoidal of flaring from inside to outside.Described side channel 140 also can have different cross sectional shapes, and for example trapezoidal, the rectangle of flaring, circular arc, the trapezoidal or triangle of gradually closing from inside to outside from inside to outside, be preferably trapezoidal (as shown in Fig. 1 F) of flaring from inside to outside.
Described end slot 130 can need to be set as having different width and the degree of depth according to structure from described side channel 140, and preferably, described end slot 130 is compared and had the larger degree of depth with described side channel 140.
In a kind of specific embodiment, described end slot 130 runs through described first end 120a, the described side channel 140 that is positioned at described both sides runs through respectively the both sides of wallboard, and therefore, thereby described end slot 130 is interconnected and forms the wallboard of three side band grooves with described side channel 140.
When being used for building wall body structure, the end slot 130 of described bar shaped Prefabricated Concrete wallboard 100 can be used for arranging beam.For example, in assembling during a plurality of described bar shaped Prefabricated Concrete wallboard 100, at one to reinforcing bar being set in a plurality of described end slots 130 and fluid concrete runs through the beam of assembled wall plate member end with formation.In end slot 130 described in some specific embodiment, also reinforced concrete precast beam can be set.
When being used for building wall body structure, between the described bar shaped Prefabricated Concrete wallboard 100 of adjacent assembling, can combine cavity by two relative side channels 140.In described cavity, reinforcing bar fluid concrete can be set.After cast-in-situ concrete is solidified, can realize interconnecting of template, this connected mode has been simplified conventional working procedure and can have been strengthened supporting capacity and the firm degree of body of wall.
Described bar shaped Prefabricated Concrete wallboard 100 is generally used for assembling formation wall body structure.In when assembling, described wallboard 100 is erect to lay with its second end 120b and is contacted with basal plane, and the end slot 130 of the first end 120a in member top is used for arranging beam, and combines with the wall plate member of adjacency or be combined as wall column with other members.
Fig. 2 A-2E has schematically described according to the bar shaped Prefabricated Concrete wallboard 200 of three side band grooves of the another kind of specific embodiment of the present invention.Wherein, member shown in Fig. 2 A-2E, with comparing in Figure 1A-1E, structure is identical, and just panel width is larger.In number designation in Fig. 2 A-2E and Figure 1A-1E, have a corresponding relation, adopted the label of similar (after label, two digits is identical), this is no longer going to repeat them.
In addition, Fig. 3 A-3E has schematically described according to the bar shaped sandwich Prefabricated Concrete wallboard 300 of the three side band grooves with insulation layer and decorative layer of the another kind of specific embodiment of the present invention.Herein, this specific embodiment is on the basis as shown in Figure 1A-1E, at second surface 110b, increased successively the aspect that comprises insulation layer and decorative layer, wherein said insulation layer is arranged on described second surface 110b, described decorative layer is arranged on described insulation layer, in addition, in R.C. wall board member 100, be also further provided with laminboard layer 145.Described laminboard layer 145 can be set to run through completely the aspect of described R.C. wall board member 100.
In Fig. 3 A-3E, for simplicity, to shown in 100 identical parts adopted with Figure 1A-1E in the label of same or similar (such as two digits after label is identical), and corresponding construction relation is owing to describing also and just no longer repeating above.At this, just for the insulation layer increasing in this specific embodiment and decorative layer and laminboard layer, conduct further description.
On described second surface 110b, be provided with successively insulation layer 360 and decorative layer 370.In the both sides of described insulation layer 360 along wallboard, be vertically arranged with groove 365.
The cross sectional shape of described insulation layer 360 further groove 365 can be semicircle (as shown in Figure 3A) or such as other shapes such as rectangle, trapezoidal or triangles.
Described insulation layer 360 can adopt heat insulation or fire-retardant material, preferably can adopt the materials such as polystyrene, phenol formaldehyde foam.Described decorative layer 370 can adopt to be had decorate properties or has decoration concurrently and the preparation of the material of heat insulation function or other suitable performances.
When being used for building wall body structure described bar shaped Prefabricated Concrete wallboard 100 is assembled with another bar shaped Prefabricated Concrete wallboard 100, the side channel 140 of described bar shaped Prefabricated Concrete wallboard 100 combines cavity with the side channel 140 of described another bar shaped Prefabricated Concrete wallboard 100.Reinforcing bar fluid concrete can be set in described cavity to realize the firm connection between wallboard.
In addition, when described bar shaped sandwich Prefabricated Concrete wallboard 300 is assembled with another bar shaped sandwich Prefabricated Concrete wallboard 300, the groove 365 of described insulation layer 360 combines lacuna with the groove 365 of the insulation layer 360 of described another bar shaped Prefabricated Concrete wallboard 300, in described space, can insert or inject insulation, sealing or other suitable materials, thereby can improve sealing performance and heat insulation effect between adjacent warming plate, and also can improve fire resistance as required.
Fig. 4 A-4E has schematically described according to the bar shaped sandwich Prefabricated Concrete wallboard 400 of three side band grooves of the another kind of specific embodiment of the present invention.Wherein, member shown in Fig. 4 A-4E, with comparing shown in Fig. 3 A-3E, structure is identical, also in R.C. wall board member, is provided with laminboard layer, and just panel width is larger.In number designation in Fig. 4 A-4E and Fig. 3 A-3E, have a corresponding relation, this is no longer going to repeat them.
Fig. 5 A-5E has schematically described according to the bar shaped sandwich Prefabricated Concrete wallboard 500 of three side band grooves of the another kind of specific embodiment of the present invention.Wherein, wallboard shown in Fig. 5 A-5E, with comparing shown in Fig. 4 A-4F, at R.C. wall board member 200 " in the laminboard layer 545 that is provided with there is different structures.In the present embodiment, described laminboard layer 545 be set to be local aspect be clipped among described R.C. wall board member 200 ', for example, position in the top corresponding to wallboard and both sides, three sides of described laminboard layer are all embedded in described R.C. wall board member 200 " within; that is, be that described laminboard layer exposes concrete structure with respect to the side of described R.C. wall board member 200 ' bottom.The above-mentioned aspect layout of described laminboard layer can be taked different structural forms as required.
Fig. 6 has schematically described according to a kind of specific embodiment of the present invention as the laminboard layer 645 in the concrete component of the bar shaped sandwich Prefabricated Concrete wallboard of described three side band grooves.Preferably, described laminboard layer template 645 is on its two relative surfaces and be for example provided with along the longitudinal a plurality of dovetail grooves 647, thereby so that when being used for preparing the concrete component of described wallboard concrete can pour into a mould and enter dovetail groove 647 and form firmly combination.On material, the general lightweight material that adopts of described laminboard layer template 645 forms in order to reduce the overall weight of member, preferably can adopt heat insulating material, materials such as polystyrene, phenol formaldehyde foam.
In above-mentioned diagram, some concrete sizes of member have been indicated as an example respectively.For example, in the embodiment that Figure 1A and Fig. 3 A explain separately, the width of member is 600 mm, and in another embodiment, in the embodiment that Fig. 2 A and Fig. 4 A explain separately, the width of member is 1200mm.Yet should be appreciated that these sizes are just for instantiation, in practice, corresponding size can be adjusted as required or change.
Above-mentioned bar shaped Prefabricated Concrete wallboard 100 or 200, and bar shaped sandwich Prefabricated Concrete wallboard 300,400 or 500 can be used for building various wall body structures.For example, above-mentioned bar shaped Prefabricated Concrete wallboard 100 or 200 can be used for building the body of wall that does not need insulation, such as interior wall.Above-mentioned bar shaped sandwich Prefabricated Concrete wallboard 300,400 or 500 can be used for building the body of wall that needs insulation, such as exterior wall.
In a kind of specific embodiment, the bar shaped Prefabricated Concrete wallboard 100 of described three side band grooves of take is example, and its fabrication and installation method for structure construction comprises the steps:
(1) make bar shaped Prefabricated Concrete wallboard, comprising adopting steel concrete to utilize mould bar shaped Prefabricated Concrete wallboard 100 in factory, comprise the described end slot 130 and the described side channel 140 that form wallboard, thereby form the bar shaped Prefabricated Concrete wallboard 100 of described three side band grooves;
(2) bar shaped Prefabricated Concrete wallboard described in assembling polylith, for example, comprising according to designing requirement, described bar shaped Prefabricated Concrete wallboard 100 being set to be erected in described structure basal plane (flooring) down with described the second end 120b at the construction field (site), and the side of described bar shaped Prefabricated Concrete wallboard 100 is connected with other wallboard or wall column component, meanwhile, between wallboard and wallboard and other member, form the cavity that comprises described side channel 140; And
(3) annexation between structure wallboard and wallboard and wall column, comprising in the described cavity between wallboard and wallboard and wall column, reinforcing bar fluid concrete being set, thereby forms the assembled wall structure that comprises wallboard and wall column.
In the concrete real-time mode of another kind, the bar shaped sandwich Prefabricated Concrete wallboard 300 of described three side band grooves of take is example, and its fabrication and installation method for structure construction comprises the steps:
(1) make bar shaped Prefabricated Concrete wallboard, comprising adopting steel concrete to prepare described bar shaped Prefabricated Concrete wallboard 100 in factory, comprising utilizing mould to form described end slot 130 and described side channel 140; Preparation is at the insulation layer 360 of self side band fluted 365, and its material can be heat insulation or fire proofing; Prepare decorative layer 370; By described bar shaped Prefabricated Concrete wallboard 100, described insulation layer 360 and described decorative layer 370 successively assembling combination, between each aspect, can apply suitable binding material as required, thereby form the bar shaped sandwich Prefabricated Concrete wallboard 300 with the described three side band grooves of insulation layer and decorative layer;
(2) bar shaped Prefabricated Concrete wallboard described in assembling polylith, for example, comprising according to designing requirement, the described bar shaped sandwich Prefabricated Concrete wallboard 300 with insulation layer and decorative layer being set to be erected in basal plane (flooring) down with described the second end 120b at the construction field (site), and the side of described bar shaped sandwich Prefabricated Concrete wallboard 300 is connected with other wallboard or wall column component, simultaneously, between wallboard and wallboard and other member, form the cavity that comprises described side channel 140, and between described insulation layer 360 sides of two blocks of wallboards, form the lacuna that comprises described groove 365; And
(3) annexation between structure wallboard and wallboard and wall column, comprising interting reinforcing bar in the described cavity between wallboard and wallboard and wall column, and insulation be set in described lacuna or seal cutting or inject suitable insulation or encapsulant, thereby forming the assembled wall structure that comprises wallboard and wall column.In above-mentioned fabrication and installation method, the order of concrete steps can be carried out suitable adjustment according to actual needs, in addition about member connects and the laying of reinforcing bar also may be taked different schemes according to the needs of design and construction.
In description herein, product of the present invention and method are described as to special shape, material or process sequence, and provide some detailed parameters for some specific embodiments for the object illustrating.Yet, should be appreciated that these specifically describe to technical scheme generation restriction of the present invention; The change and the accommodation that is to say relevant shape, material, process sequence or parameter are still within the spirit and scope of the present invention involved.