CN203866396U - Front cover electrophoresis part integrated support - Google Patents

Front cover electrophoresis part integrated support Download PDF

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Publication number
CN203866396U
CN203866396U CN201420301099.4U CN201420301099U CN203866396U CN 203866396 U CN203866396 U CN 203866396U CN 201420301099 U CN201420301099 U CN 201420301099U CN 203866396 U CN203866396 U CN 203866396U
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CN
China
Prior art keywords
electrophoresis
pedestal
protecgulum
fasteners
front cover
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420301099.4U
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Chinese (zh)
Inventor
陆强
徐以胜
于淑霞
谢凯龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SAIC Volkswagen Automotive Co Ltd
Original Assignee
Shanghai Volkswagen Automotive Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Volkswagen Automotive Co Ltd filed Critical Shanghai Volkswagen Automotive Co Ltd
Priority to CN201420301099.4U priority Critical patent/CN203866396U/en
Application granted granted Critical
Publication of CN203866396U publication Critical patent/CN203866396U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a front cover electrophoresis part integrated support which comprises a base and a plurality of front cover supports. The base is provided with a plurality of locking mechanisms which fix the base to a carrier of electrophoresis equipment in a locked manner, the front cover supports are mounted on the base, each front cover support fixes one front cover, and at least three fastening points are formed between each front cover support and the corresponding front cover; the base, the front cover supports and each front cover fixedly the corresponding front cover support are integrally positioned in a limiting space which is the largest passing space of the electrophoresis equipment. By the front cover electrophoresis part integrated support, the front covers can be processed at the same time, only one workstation in the electrophoresis equipment is occupied, and processing efficiency is improved remarkably. In addition, the front cover electrophoresis part integrated support is of a frame structure which is convenient to clean, process and replace.

Description

Protecgulum electrophoresis part integrated stand
Technical field
The utility model relates to automobile component processing technique field, more particularly, relates to a kind of for front cover for vehicle being carried out to the support of electrophoresis processing.
Background technology
Electrophoresis process, is called again electrophoretic painting (electro-coating) and is the coating process that utilizes extra electric field to make to be suspended in the particulate directional migrations such as pigment in electrophoresis liquid and resin and be deposited on the substrate surface of one of electrode.So principle utility model late 1930s of electrophoretic painting, but developing this technology and obtaining industrial application is after 1963, electrophoretic painting is a kind of special coating film-forming methods growing up over nearly 30 years, is water-borne coatings to be had to the construction technology of practical significance most.Have water-soluble, nontoxic, be easy to the features such as automatization control, in industries such as automobile, building materials, five metals, household electrical appliances, be widely used rapidly.Electrophoresis process roughly comprises that electrolysis, electrophoresis are moving, galvanic deposit and electric osmose four-stage.Conventionally, electrophoresis process is completed by integrated equipment.The paint film that electrophoresis process obtains has advantages of that coating is plentiful, even, smooth, smooth, and the hardness of electrodeposited paint film, sticking power, corrosion resistant, impact property, penetrating quality are obviously better than other coating process.Electrophoresis process adopts water soluble paint, take water as dissolve medium, a large amount of organic solvents have been saved, greatly reduce topsoil and environmental hazard, the hidden danger of fire has been avoided in safety and sanitation simultaneously, and, the coating efficiency of electrophoresis process is high, and paint loss is little, and the utilization ratio of coating can reach 90%~95%.
Owing to there being above-mentioned advantage, in automotive industry, electrophoresis process is widely used, for car body is carried out to pre-treatment application.But electrophoresis process also has some limitations, the temperature that electrophoresis process requires baking and curing is higher, and to the complex management of coating, application, execution conditions are strict, and need carry out wastewater treatment, so electrophoresis process equipment is complicated, investment cost is high.Therefore,, in actual application, automobile production enterprise is generally merely able to be equipped with several electrophoresis process production lines of minority.The Main Function of these production lines is for the automobile of new production is carried out to pre-treatment electrophoretic painting.Therefore the design of the overall dimensions of its electrophoresis equipment is all for car load.
But often also can run into this situation: for eligible for repair automobile or because the reasons such as operation, equipment or conveying cause the part damage of components of automobile.There is depression or the serious problems such as scratch in parts such as protecgulum, bonnet, door-plate and the frontal lobe of vehicle body, and car load is substantially intact, at this moment just need to produce separately these component.The component of producing separately for these, its electrophoresis process just encounters problems.Because the design of electrophoresis equipment is not for these component, therefore current way is to prepare special-purpose or a scrapped car body, the component that need to carry out electrophoresis are arranged on car body, enter into electrophoresis equipment carry out electrophoresis process with the form of " car load ".But the defect of this mode is obvious:
1) inefficiency: due to the restriction of car body, a protecgulum, a bonnet, four door-plates and two frontal lobes can only be installed on a car body.If more careful differentiation, four door-plates are in fact also different, and two frontal lobes are also each of left and right.So, in fact a car body is carried out to electrophoretic painting, the real effect obtaining is only one of them parts.From the angle of complete processing, a car body has occupied a station, but the actual output of this station component, efficiency is low.In addition, for coating, also produced unnecessary consumption.Because electrophoresis process is that integral body is carried out, to whole car body, all can carry out electrophoretic painting, and the only actually really needing is one of them component, the coating of rest part is equivalent to all waste.
2) car body is normally reequiped by scrap car, and the clean difficulty of scrap car is larger, and clean improper meeting pollutes the tank liquor of electrophoresis equipment, affects processing parameter.In addition, even without other, pollute, repeatedly the car body of process electrophoresis also can impact tank liquor repeatedly, so also need regularly nonexpondable car body to be carried out to clean or replacing.The car body coming for being reequiped by scrap car, workload and cost clean, that process or change are all higher.This has also caused the rising of part production cost.
So, just need to be a kind of more efficient, also there is the implementation method of the electrophoresis process for component of lower cost simultaneously.
Utility model content
The utility model is intended to propose a kind ofly can to several protecgulums, carry out the protecgulum electrophoresis part integrated stand of electrophoresis process simultaneously.
According to an embodiment of the present utility model, a kind of protecgulum electrophoresis part integrated stand is proposed, comprise pedestal and front lid support.Pedestal has several locking mechanisms, and locking mechanism is locked pedestal in the carrier of electrophoresis equipment.Several front lid supports are arranged on pedestal, and protecgulum of lid support fixing before each forms at least three fastening point between lid support and protecgulum before each.Pedestal, several front lid support and be positioned at a restriceted envelope by the protecgulum integral body of lid support institute fixing before each, restriceted envelope is that the maximum of electrophoresis equipment is passed through space.
In one embodiment, pedestal is rectangular frame structure.Locking mechanism is positioned at the both sides of pedestal, and the position of locking mechanism is corresponding with the locking station on carrier, and locking station locking locking mechanism, is locked pedestal in carrier.
In one embodiment, front lid support comprises:
Quadrilateral frame, the base of quadrilateral frame is fixed on pedestal by two connecting arms;
One group of top fasteners, is arranged on the top margin of quadrilateral frame, and top fasteners is extended straight up;
Two side fasteners, are arranged on two sides of quadrilateral frame, and each side fasteners comprises and horizontally outward stretches strut member and be arranged on the screw rod on strut member;
A pair of bottom fasteners, is arranged on the base of quadrilateral frame, and bottom fasteners is arranged on the position at close two ends on base, and each bottom fasteners is bending type;
One group of top fasteners, two side fasteners and a pair of central fastening piece and protecgulum form seven fastening point altogether.
In one embodiment, one group of top fasteners comprises a central top fastening piece and two side roof part fastening pieces.Central top fastening piece is arranged on the central authorities of top margin, and two side roof part fastening pieces are arranged on the position at close two ends on top margin.The height of central top fastening piece is higher than two side roof part fastening pieces, and the height of two side roof part fastening pieces equates.
In one embodiment, carrier is automobile transport carriage, and automobile transport carriage possesses four locking stations.Locking mechanism is ladder-shaped frame part, in the outer end of ladder-shaped frame part, has locking hole.
In one embodiment, pedestal also comprises having several connection mechanisms, and connection mechanism is the web member with bolt hole, described in there is bolt hole web member be positioned at four end angles of pedestal.Connection mechanism is connected in pedestal the carrier of electrophoresis equipment by having the web member of bolt hole.
In one embodiment, restriceted envelope is the rectangular parallelepiped of long 5000mm, wide 2200mm, high 1700mm.
In one embodiment, on pedestal uniformly-spaced to arrange eight front lid supports.
Protecgulum electrophoresis part integrated stand of the present utility model can such as eight protecgulums are processed, only occupy a station in electrophoresis equipment simultaneously to several protecgulums, and working (machining) efficiency significantly improves.In addition, this protecgulum electrophoresis part integrated stand is skeleton construction, and simple in structure, cost is lower.And the protecgulum electrophoresis part integrated stand of skeleton construction clean, process and change all more for convenience.
Accompanying drawing explanation
It is more obvious that the above and other feature of the utility model, character and advantage become the description by below in conjunction with drawings and Examples, and identical Reference numeral represents identical feature all the time in the accompanying drawings, wherein:
Fig. 1 has disclosed according to the structural representation of the protecgulum electrophoresis part integrated stand of an embodiment of the present utility model.
Fig. 2 has disclosed according to the structural representation of screw rod in the protecgulum electrophoresis part integrated stand of an embodiment of the present utility model.
Embodiment
Shown in figure 1, disclosed according to the structural representation of the protecgulum electrophoresis part integrated stand of an embodiment of the present utility model.The protecgulum electrophoresis part integrated stand 100 of this embodiment is suitable for and adopts automobile transport carriage, such as wheel is oppositely flooded transport carriage (Rodip carrier), shuttle machine transport carriage (Vario-Shuttle carrier), double pendulum chain transport carriage, pendulum chain transport carriage or coordinates by the electrophoresis equipment that sled parts are connected to the forms such as carrier, can be simultaneously to several protecgulums 200, such as eight protecgulums 200 carry out electrophoresis coating technique.And these eight protecgulums 200 only take a station in electrophoresis equipment.In traditional way, a protecgulum only can be installed on a car body, eight protecgulums need to occupy eight stations.Therefore protecgulum electrophoresis part integrated stand of the present utility model can make the efficiency of the electrophoresis processing of protecgulum significantly improve.
As shown in Figure 1, this protecgulum electrophoresis part integrated stand 100 comprises pedestal 102 and front lid support 104.Pedestal 102 is skeleton constructions.Adopt skeleton construction can reduce the weight of pedestal on the one hand, can reduce on the other hand the surface-area of pedestal, thereby alleviate the load of carrier.The surface of pedestal and front lid support scribbles insulation layer, and Electrophoresis paint is played to insulating effect, reduces unnecessary consumption.In illustrated embodiment, pedestal 102 is rectangular frame structure.Pedestal 102 has several connection mechanisms and several locking mechanism.Connection mechanism is connected in pedestal carrier (the automobile transport carriage of electrophoresis equipment, such as Rodip carrier), in one embodiment, connection mechanism is the web member with bolt hole, and the web member with bolt hole is positioned at four end angle (not shown)s of pedestal.Locking mechanism is locked pedestal in carrier.In illustrated embodiment, locking mechanism 121 is positioned at the both sides of pedestal 102, and the position of locking mechanism 121 is corresponding with the locking station on carrier, and locking station locking locking mechanism 121, is locked pedestal in carrier.In illustrated embodiment, in the position of corresponding locking mechanism 121, pedestal 102 has horizontal strong beam.It should be noted that, on automobile transport carriage (Rodip carrier) or sled parts, to there is corresponding connection mechanism and locking station.Connection mechanism on automobile transport carriage (Rodip carrier) or sled parts also has bolt hole, and the connection mechanism of position on pedestal is corresponding, uses bolt pedestal can be connected on carrier by both bolts hole.Connection mechanism on automobile transport carriage (Rodip carrier) or sled parts carry out car load while producing for car load car body is connected in to carrier, position in the connection mechanism of corresponding car load car body on pedestal of the present utility model is provided with similar connection mechanism, thereby does not need that automobile transport carriage (Rodip carrier) or sled parts are carried out to any change and pedestal can be connected in to carrier.Similarly, the locking on automobile transport carriage (Rodip carrier) or sled parts stands in while carrying out car load production for car load car body is locked in carrier.Position at the locking mechanism of corresponding car load car body on pedestal of the present utility model is provided with similar locking mechanism.Automobile transport carriage (Rodip carrier) or sled parts possess four locking stations, and locking mechanism 121 of the present utility model is ladder-shaped frame parts, in the outer end of ladder-shaped frame part, has locking hole 122.Lock by this locking hole 122 at locking station.
The quantity of front lid support 104 is several, and in illustrated embodiment, quantity is eight.Several front lid supports 104 are arranged on pedestal 102, and protecgulum 200 of lid support 104 fixing before each forms at least three fastening point between lid support 104 and protecgulum 200 before each.The fastening point of three or more quantity can make front lid support connect securely protecgulum.Front lid support 104 is also to adopt skeleton construction, similar with pedestal, and front lid support adopts skeleton construction can reduce the weight of front lid support on the one hand, can reduce on the other hand the surface-area of front lid support.The load of carrier is reduced, and reduce for the unnecessary consumption of coating.Front lid support 104 comprises quadrilateral frame 141, one group of top fasteners 142, two side fasteners 143 and a pair of bottom fasteners 144.The base of quadrilateral frame 141 is fixed on pedestal 102 by two connecting arms 151.One group of top fasteners 142 is arranged on the top margin of quadrilateral frame 141, and top fasteners is extended straight up.In illustrated embodiment, one group of top fasteners 142 comprises a central top fastening piece 161 and two side roof part fastening pieces 162.Central top fastening piece 161 is arranged on the central authorities of top margin, and two side roof part fastening pieces 162 are arranged on the position at close two ends on top margin.The height of central top fastening piece 161 equates higher than the height of 162, two side roof part fastening pieces 162 of two side roof part fastening pieces.A central top fastening piece 161 and two side roof part fastening pieces 162 form three fastening point and carry out fastening protecgulum 200.Two side fasteners 143 are arranged on two sides of quadrilateral frame 141, and each side fasteners 143 comprises and horizontally outward stretches strut member 171 and be arranged on the screw rod 172 on strut member.Fig. 2 has disclosed according to the structural representation of screw rod in the protecgulum electrophoresis part integrated stand of an embodiment of the present utility model.Two side fasteners 143 form two fastening point and carry out fastening protecgulum 200.A pair of bottom fasteners 144 is arranged on the base of quadrilateral frame 141, and bottom fasteners 144 is arranged on the position at close two ends on base, and each bottom fasteners is bending type.A pair of bottom fasteners 144 forms two fastening point and carrys out fastening protecgulum 200.Thus, one group of top fasteners 142, two side fasteners 143 and a pair of central fastening piece 144 form seven fastening point altogether with protecgulum 200.
The quantity (for example illustrated eight are increased or reduced) of the front lid support 104 that the concrete size of pedestal 102 and front lid support 104 and shape design and arrange on pedestal 102 can be carried out certain adjustment according to the actual requirements.But should meet following principle: the several front lid support on pedestal, pedestal and do as a whole by the protecgulum of lid support institute fixing before each, the edge of the outline that they are all should be positioned at a restriceted envelope, and this restriceted envelope is that the maximum of electrophoresis equipment is passed through space.For adopting wheel oppositely to flood the electrophoresis equipment of transport carriage (Rodip carrier), this restriceted envelope is the rectangular parallelepiped of long 5000mm, wide 2200mm, high 1700mm.
Protecgulum electrophoresis part integrated stand of the present utility model can such as eight protecgulums are processed, only occupy a station in electrophoresis equipment simultaneously to several protecgulums, and working (machining) efficiency significantly improves.In addition, this protecgulum electrophoresis part integrated stand is skeleton construction, and simple in structure, cost is lower.And the protecgulum electrophoresis part integrated stand of skeleton construction clean, process and change all more for convenience.
Above-described embodiment is to provide to being familiar with person in the art and realizes or use of the present utility model; those skilled in the art can make various modifications or variation and not depart from utility model thought of the present utility model above-described embodiment; thereby protection domain of the present utility model do not limit by above-described embodiment, and it should be the maximum range that meets the inventive features that claims mention.

Claims (8)

1. a protecgulum electrophoresis part integrated stand, is characterized in that, comprising:
Pedestal, pedestal has several locking mechanisms, and described locking mechanism is locked pedestal in the carrier of electrophoresis equipment;
Several front lid supports, are arranged on described pedestal, and protecgulum of lid support fixing before each forms at least three fastening point between lid support and protecgulum before each;
Wherein, described pedestal, several front lid support and be positioned at a restriceted envelope by the protecgulum integral body of lid support institute fixing before each, described restriceted envelope is that the maximum of electrophoresis equipment is passed through space.
2. protecgulum electrophoresis part integrated stand as claimed in claim 1, is characterized in that,
Described pedestal is rectangular frame structure;
Described locking mechanism is positioned at the both sides of pedestal, and the position of locking mechanism is corresponding with the locking station on described carrier, and described locking mechanism is locked at described locking station, and pedestal is locked in described carrier.
3. protecgulum electrophoresis part integrated stand as claimed in claim 2, is characterized in that, described front lid support comprises:
Quadrilateral frame, the base of quadrilateral frame is fixed on described pedestal by two connecting arms;
One group of top fasteners, is arranged on the top margin of quadrilateral frame, and top fasteners is extended straight up;
Two side fasteners, are arranged on two sides of quadrilateral frame, and each side fasteners comprises and horizontally outward stretches strut member and be arranged on the screw rod on strut member;
A pair of bottom fasteners, is arranged on the base of quadrilateral frame, and bottom fasteners is arranged on the position at close two ends on base, and each bottom fasteners is bending type;
Described one group of top fasteners, two side fasteners and a pair of central fastening piece and protecgulum form seven fastening point altogether.
4. protecgulum electrophoresis part integrated stand as claimed in claim 3, is characterized in that, described one group of top fasteners comprises a central top fastening piece and two side roof part fastening pieces;
Described central top fastening piece is arranged on the central authorities of top margin, and two side roof part fastening pieces are arranged on the position at close two ends on top margin;
The height of central top fastening piece is higher than two side roof part fastening pieces, and the height of two side roof part fastening pieces equates.
5. protecgulum electrophoresis part integrated stand as claimed in claim 3, is characterized in that,
Described carrier is automobile transport carriage, and described automobile transport carriage possesses four locking stations;
Described locking mechanism is ladder-shaped frame part, in the outer end of ladder-shaped frame part, has locking hole.
6. protecgulum electrophoresis part integrated stand as claimed in claim 1, is characterized in that,
Described pedestal also comprises having several connection mechanisms, and described connection mechanism is the web member with bolt hole, described in there is bolt hole web member be positioned at four end angles of pedestal;
Connection mechanism is connected in pedestal the carrier of electrophoresis equipment by having the web member of bolt hole.
7. protecgulum electrophoresis part integrated stand as claimed in claim 1, is characterized in that, described restriceted envelope is the rectangular parallelepiped of long 5000mm, wide 2200mm, high 1700mm.
8. protecgulum electrophoresis part integrated stand as claimed in claim 1, is characterized in that, on described pedestal uniformly-spaced to arrange eight front lid supports.
CN201420301099.4U 2014-06-06 2014-06-06 Front cover electrophoresis part integrated support Expired - Fee Related CN203866396U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420301099.4U CN203866396U (en) 2014-06-06 2014-06-06 Front cover electrophoresis part integrated support

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420301099.4U CN203866396U (en) 2014-06-06 2014-06-06 Front cover electrophoresis part integrated support

Publications (1)

Publication Number Publication Date
CN203866396U true CN203866396U (en) 2014-10-08

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ID=51647367

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420301099.4U Expired - Fee Related CN203866396U (en) 2014-06-06 2014-06-06 Front cover electrophoresis part integrated support

Country Status (1)

Country Link
CN (1) CN203866396U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109876987A (en) * 2017-10-27 2019-06-14 宁波市江北区伊人宝贸易有限公司 A kind of electrophoresis rondelle part paint compensating device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109876987A (en) * 2017-10-27 2019-06-14 宁波市江北区伊人宝贸易有限公司 A kind of electrophoresis rondelle part paint compensating device
CN109876987B (en) * 2017-10-27 2020-11-13 山东金马工业集团机械锻造厂 Electrophoresis disc type paint supplementing device for parts

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: Anting Jiading District Town, Shanghai City Road No. 123 in 201805

Patentee after: SAIC VOLKSWAGEN AUTOMOTIVE COMPANY LIMITED

Address before: Anting Jiading District Town, Shanghai City Road No. 123 in 201805

Patentee before: Dazhang Automobile Co., Ltd., Shanghai

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20141008

Termination date: 20200606

CF01 Termination of patent right due to non-payment of annual fee