CN203866234U - Whole-set modified starch processing equipment - Google Patents
Whole-set modified starch processing equipment Download PDFInfo
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- CN203866234U CN203866234U CN201420243932.4U CN201420243932U CN203866234U CN 203866234 U CN203866234 U CN 203866234U CN 201420243932 U CN201420243932 U CN 201420243932U CN 203866234 U CN203866234 U CN 203866234U
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Abstract
The utility model discloses whole-set modified starch processing equipment. The whole-set modified starch processing equipment comprises a feeding opening (17), a reaction vessel (16), a sifting machine (5), a secondary reaction vessel (12), a finished product warehouse (8) and a lifting device; the connecting sequence of the components of the whole-set modified starch processing equipment is that the feeding opening (17) is communicated with a feed opening of the reaction vessel (16) through a raw material lifter (19); a discharge opening of the reaction vessel (16) is communicated with the inlet of a discharging lifter (1); the outlet of the discharging lifter (1) is communicated with a feed opening of the sifting machine (5) through a material storage bin (2); a sifted powder collecting bin (9) is communicated with a feed opening of the secondary reaction vessel (12) through a secondary discharging packing auger (10); the discharge opening of the secondary reaction vessel (12) is communicated with the entrance of the finished product warehouse (8) through a finished product lifter (6); a packing opening (11) is formed in the bottom of the finished product warehouse (8). The whole-set modified starch processing equipment is reasonable in arrangement, can short two thirds of transportation time, can improve the reaction efficiency by more than 5 percent points, and can realize continuous production of a product (namely the modified starch).
Description
Technical field
The utility model belongs to modified starch technical field of processing equipment, relates to a kind of modified starch whole set of processing equipment.
Background technology
Modified starch is a kind of starch through modification.Now in weaving, papermaking, food, feed, casting, medicine, building, oil etc. are multi-field, be applied.Comprise Sumstar 190, denaturated starch by acid, starch ester, starch ethers, cross-linking starch, cationic starch, graft starch, cyclodextrin, white dextrin, starch,pregelatinized (pre-gelatinized starch), dialdehyde starch etc.
In modified starch processing, major ingredient is W-Gum and tapioca (flour), and auxiliary material is phosphoric acid salt, sodium hydroxide, and cationic etherifying agents etc., are generally divided into 1. and feed intake; 2. add chemical; 3. reaction; 4. discharging screening; 5. pack or secondary reaction; 6. the material of secondary reaction after good is to storage bin, and then metering is packaged as finished product; Etc..In whole flow process, material remains Powdered above.
Existing modified starch processing units often independently arranges reactor, after crossing powder shifter screening, is packaged as work in-process, then according to client's difference, requires to mix the finished product that processability is different again.Feed intake, inharmonious between discharging screening, secondary reaction, storage bin, finished bin, level of automation is not high, production efficiency is not high yet, ubiquity energy consumption is high and dust is large, is unfavorable for saving energy and reduce the cost and cleaner production.
Utility model content
The purpose of this utility model is for above-mentioned the deficiencies in the prior art, has adopted the new technologies such as lift conveying, improved reactor, secondary reaction system design, thereby a kind of modified starch whole set of processing equipment is provided.
The technical solution of the utility model:
A kind of modified starch whole set of processing equipment, it comprises dog-house, reactor, powder shifter, secondary reaction still, finished bin and lifting gear, the complete system of processing each several part order of connection is as follows: described dog-house is communicated with the opening for feed of reactor by raw material lift, the discharge port of reactor is communicated with the entrance of discharging lift, the outlet of discharging lift is communicated with the opening for feed of powder shifter by storage bin, sieve powder collecting bin is communicated with the opening for feed of secondary reaction still by secondary discharging auger, the discharge port of secondary reaction still is communicated with the warehouse entry mouth of finished bin by finished product lift, finished bin bottom is provided with packing mouthful.
Described dog-house is communicated with the entrance of raw material lift, and the outlet of raw material lift is communicated with the opening for feed of reactor by raw material elephant trunk, and the discharge port of described reactor is communicated with the entrance of discharging lift by discharging auger, auger elephant trunk.
The outlet of described discharging lift is communicated with the warehouse entry mouth of storage bin, and the CD outlet bottom of storage bin is provided with discharge valve, and the CD outlet of storage bin is communicated with the opening for feed of powder shifter by speed governing feeding auger, work in-process elephant trunk simultaneously.
The below connection of described sieve powder collecting bin is provided with secondary discharging auger, the feedstock direction of secondary discharging auger is provided with secondary batching mouth, the discharging direction of secondary discharging auger is provided with discharge valve, secondary discharging auger auger body is provided with secondary feeds mouth, and secondary feeds mouth is communicated with the opening for feed of secondary reaction still.
The discharge port of described secondary reaction still is communicated with the opening for feed of finished product lift by finished product discharging elephant trunk, and the discharge port of finished product lift is communicated with the warehouse entry mouth of finished bin by finished product elephant trunk,
At dog-house and packing mouthful, be provided with pulsed bag-type dust collector around.
Described reactor comprises motor, main shaft and reactor kettle, main shaft is axially arranged in reactor kettle, one end of main shaft is connected with motor, on the axle body of described main shaft, be provided with paddle sheet and ribbon blade simultaneously, on the axle body of main shaft, be evenly provided with blades axes, paddle sheet is arranged on blades axes, and it is to support to form spirane structure that ribbon blade be take each blades axes and main shaft.
Evenly and be symmetricly set on the axle body of main shaft, ribbon blade is symmetrical double-spiral structure to described blades axes.
One side of described reactor kettle is provided with power platform, and power platform is provided with motor, speed reduction unit and driving chain wheel, and motor is connected with one end of main shaft with driving chain wheel by speed reduction unit, and the opposite side of reactor kettle is provided with discharge port.
Reactor kettle is respectively equipped with Butterworth Hatch and discharge port, and Butterworth Hatch and discharge port are located at respectively the axial both sides of reactor kettle.
The utility model integrated system is rationally distributed, specific as follows:
1, by local fan conveying, change omnidistance lift into and carry, not only reduced energy consumption and dust, also improved production efficiency, time of delivery has shortened 2/3rds.
2, change original paddle formula reactor into ribbon paddle formula reactor, make material and blade close contact, without dead angle, material movement speed is fast, and discharging speed is also faster.After improvement, make product quality more stable, power consumption is few, and plant factor is mentioned raising, and reaction efficiency improves more than 5 percentage points.Meanwhile, because discharging after product reaction is cleaner, reduced the pollution between product while producing variant production.
3, the setting of secondary reaction device, makes products production serialization more, and after secondary reaction, product can directly pack becomes finished product, has not only saved artificial and energy consumption, the risk that has also reduced short distances transportation cost and be secondary polluted.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment 1.
Fig. 2 is the utility model embodiment 1 plan structure schematic diagram.
Fig. 3 is the reactor structural representation of the utility model embodiment 1.
In figure: discharging lift 1, storage bin 2, speed governing feeding auger 3, work in-process elephant trunk 4, powder shifter 5, finished product lift 6, finished product elephant trunk 7, finished bin 8, sieve powder collecting bin 9, secondary discharging auger 10, secondary batching mouth 10-1, secondary feeds mouth 10-2, packing mouth 11, secondary reaction still 12, finished product discharging elephant trunk 13, discharging auger 14, auger elephant trunk 15, reactor 16, dog-house 17, pulsed bag-type dust collector 18, raw material lift 19, raw material elephant trunk 20, motor 21, speed reduction unit 22, driving chain wheel 23, opening for feed 24, paddle sheet 25, ribbon blade 26, ventilation mouth 27, discharge port 28, main shaft 29 and blades axes 30.
Embodiment
The utility model can be further described the utility model by case study on implementation below, yet scope of the present utility model is not limited to following embodiment.
Embodiment 1:
A kind of modified starch whole set of processing equipment, it comprises dog-house 17, reactor 16, powder shifter 5, secondary reaction still 12, finished bin 8 and lifting gear, the complete system of processing each several part order of connection is as follows: described dog-house 17 is communicated with the entrance of raw material lift 19, the outlet of raw material lift 19 is communicated with the opening for feed of reactor 16 by raw material elephant trunk 20, the discharge port of reactor 16 is by discharging auger 14, auger elephant trunk 15 is communicated with the entrance of discharging lift 1, the outlet of discharging lift 1 is communicated with the warehouse entry mouth of storage bin 2, the CD outlet bottom of storage bin 2 is provided with discharge valve, the CD outlet of storage bin 2 is simultaneously by speed governing feeding auger 3, work in-process elephant trunk 4 is communicated with the opening for feed of powder shifter 5, the 9 belows connections of sieve powder collecting bin are provided with secondary discharging auger 10, the feedstock direction of secondary discharging auger 10 is provided with secondary batching mouth 10-1, the discharging direction of secondary discharging auger 10 is provided with discharge valve, secondary discharging auger 10 auger bodies are provided with secondary feeds mouth 10-2, secondary feeds mouth 10-2 is communicated with the opening for feed of secondary reaction still 12, the discharge port of secondary reaction still 12 is communicated with the opening for feed of finished product lift 6 by finished product discharging elephant trunk 13, the discharge port of finished product lift 6 is communicated with the warehouse entry mouth of finished bin 8 by finished product elephant trunk 7, finished bin 8 bottoms are provided with packing mouth 11.Pulsed bag-type dust collector 18 is located at dog-house 17 and packing mouthfuls 11 around for dedusting.
Described reactor comprises motor 21, main shaft 29 and reactor kettle, main shaft 29 is axially arranged in reactor kettle, one end of main shaft 29 is connected with motor 21, on the axle body of described main shaft 29, be provided with paddle sheet 25 and ribbon blade 26 simultaneously, axial four arrange blades axess 30 evenly and are symmetricly set on the axle body of main shaft 29, paddle sheet 25 is arranged on blades axes 30, and it is to support to form spirane structure that ribbon blade 26 be take each blades axes 30 and main shaft 29, and ribbon blade 26 is symmetrical double-spiral structure.
One side of described reactor kettle is provided with power platform, power platform is provided with motor 21, speed reduction unit 22 and driving chain wheel 23, motor 21 is connected with one end of main shaft 29 with driving chain wheel 23 by speed reduction unit 22, reactor kettle is respectively equipped with Butterworth Hatch and discharge port, and Butterworth Hatch and discharge port are located at respectively the axial both sides of reactor kettle.
The dense degree that blades axes 30 arranges and the length of blades axes 30 can determine according to the size of reactor kettle, and blades axes 30 is that the gap of paddle sheet 25 and ribbon blade 26 and reactor kettle body wall and paddle sheet 25 are arranged on position on blades axes 30 and are set by converted products and processing requirement.
The opening for feed 24 of reactor kettle, ventilation mouth 27 are arranged on the top of reactor kettle, material enters reactor kettle by raw material elephant trunk 20, power platform is provided with motor 21, speed reduction unit 22 and driving chain wheel 23, motor 21 is connected with one end of main shaft 29 with driving chain wheel 23 by speed reduction unit 22, one side of the close power platform of reactor kettle is provided with Butterworth Hatch, and the opposite side of reactor kettle is provided with discharge port.
The complete system of processing working process of modified starch:
1. feed intake, by lift, the major ingredients such as W-Gum and tapioca (flour) are dosed into reactor;
2. add chemical, by charge pump by the phosphoric acid salt configuring, sodium hydroxide, the chemical such as cationic etherifying agent join reactor;
3. reaction, mixes after having added chemical, heats and starts to carry out organic synthesis.This two-step reaction all carries out in reactor;
4. discharging screening, completely reacted material enters discharging auger by the discharge port of reactor, delivers to lift and mentions storage bin, enters speed governing feeding auger, transfers to sieve apparatus and carries out separation;
5. packing or secondary reaction, do not need the material of secondary reaction to be packaged into semi-finished product for standby.Need the product introduction secondary discharging auger of secondary reaction again to put in secondary reaction still, according to secondary reaction requirement, drop into chemical and be uniformly mixed, carry out secondary building-up reactions;
6. the material of secondary reaction after good sent into lift through finished product discharging elephant trunk again and risen to finished bin, and then metering is packaged as finished product.
Claims (10)
1. a modified starch whole set of processing equipment, it comprises dog-house (17), reactor (16), powder shifter (5), secondary reaction still (12), finished bin (8) and lifting gear, it is characterized in that the complete system of processing each several part order of connection is as follows: described dog-house (17) is communicated with the opening for feed of reactor (16) by raw material lift (19), the discharge port of reactor (16) is communicated with the entrance of discharging lift (1), the outlet of discharging lift (1) is communicated with the opening for feed of powder shifter (5) by storage bin (2), sieve powder collecting bin (9) is communicated with the opening for feed of secondary reaction still (12) by secondary discharging auger (10), the discharge port of secondary reaction still (12) is communicated with the warehouse entry mouth of finished bin (8) by finished product lift (6), finished bin (8) bottom is provided with packing mouthful (11).
2. a kind of modified starch whole set of processing equipment according to claim 1, it is characterized in that: described dog-house (17) is communicated with the entrance of raw material lift (19), the outlet of raw material lift (19) is communicated with the opening for feed of reactor (16) by raw material elephant trunk (20), and the discharge port of described reactor (16) is communicated with the entrance of discharging lift (1) by discharging auger (14), auger elephant trunk (15).
3. a kind of modified starch whole set of processing equipment according to claim 1, it is characterized in that: the outlet of described discharging lift (1) is communicated with the warehouse entry mouth of storage bin (2), the CD outlet bottom of storage bin (2) is provided with discharge valve, and the CD outlet of storage bin (2) is communicated with the opening for feed of powder shifter (5) by speed governing feeding auger (3), work in-process elephant trunk (4) simultaneously.
4. a kind of modified starch whole set of processing equipment according to claim 1, it is characterized in that: the connection of described sieve powder collecting bin (9) below is provided with secondary discharging auger (10), the feedstock direction of secondary discharging auger (10) is provided with secondary batching mouth (10-1), the discharging direction of secondary discharging auger (10) is provided with discharge valve, secondary discharging auger (10) auger body is provided with secondary feeds mouth (10-2), and secondary feeds mouth (10-2) is communicated with the opening for feed of secondary reaction still (12).
5. a kind of modified starch whole set of processing equipment according to claim 1, it is characterized in that: the discharge port of described secondary reaction still (12) is communicated with the opening for feed of finished product lift (6) by finished product discharging elephant trunk (13), the discharge port of finished product lift (6) is communicated with the warehouse entry mouth of finished bin (8) by finished product elephant trunk (7).
6. a kind of modified starch whole set of processing equipment according to claim 1, is characterized in that: at dog-house (17) and packing mouthful (11), be provided with pulsed bag-type dust collector (18) around.
7. a kind of modified starch whole set of processing equipment according to claim 1, it is characterized in that: described reactor (16) comprises motor (21), main shaft (29) and reactor kettle, main shaft (29) is axially arranged in reactor kettle, one end of main shaft (29) is connected with motor (21), on the axle body of described main shaft (29), be provided with paddle sheet (25) and ribbon blade (26) simultaneously, on the axle body of main shaft (29), be evenly provided with blades axes (30), paddle sheet (25) is arranged on blades axes (30), it is to support to form spirane structure that ribbon blade (26) be take each blades axes (30) and main shaft (29).
8. a kind of modified starch whole set of processing equipment according to claim 7, is characterized in that: evenly and be symmetricly set on the axle body of main shaft (29), ribbon blade (26) is symmetrical double-spiral structure to described blades axes (30).
9. a kind of modified starch whole set of processing equipment according to claim 7, it is characterized in that: a side of described reactor kettle is provided with power platform, power platform is provided with motor (21), speed reduction unit (22) and driving chain wheel (23), by speed reduction unit, (22 (be connected with one end of main shaft (29) with driving chain wheel (23), the opposite side of reactor kettle is provided with discharge port to motor (21).
10. a kind of modified starch whole set of processing equipment according to claim 7, is characterized in that: reactor kettle is respectively equipped with Butterworth Hatch and discharge port, and Butterworth Hatch and discharge port are located at respectively the axial both sides of reactor kettle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420243932.4U CN203866234U (en) | 2014-05-14 | 2014-05-14 | Whole-set modified starch processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420243932.4U CN203866234U (en) | 2014-05-14 | 2014-05-14 | Whole-set modified starch processing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN203866234U true CN203866234U (en) | 2014-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420243932.4U Expired - Fee Related CN203866234U (en) | 2014-05-14 | 2014-05-14 | Whole-set modified starch processing equipment |
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| CN (1) | CN203866234U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107803168A (en) * | 2017-11-26 | 2018-03-16 | 抚州市鹤达实业有限公司 | A kind of converted starch processes feed device |
| CN113578243A (en) * | 2021-08-17 | 2021-11-02 | 安徽海雪新材料科技有限公司 | Modified starch production multi-kettle co-production device |
-
2014
- 2014-05-14 CN CN201420243932.4U patent/CN203866234U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107803168A (en) * | 2017-11-26 | 2018-03-16 | 抚州市鹤达实业有限公司 | A kind of converted starch processes feed device |
| CN113578243A (en) * | 2021-08-17 | 2021-11-02 | 安徽海雪新材料科技有限公司 | Modified starch production multi-kettle co-production device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141008 Termination date: 20160514 |
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| CF01 | Termination of patent right due to non-payment of annual fee |