CN203863172U - Automatic welding and manufacturing device for electronic component - Google Patents
Automatic welding and manufacturing device for electronic component Download PDFInfo
- Publication number
- CN203863172U CN203863172U CN201420135949.8U CN201420135949U CN203863172U CN 203863172 U CN203863172 U CN 203863172U CN 201420135949 U CN201420135949 U CN 201420135949U CN 203863172 U CN203863172 U CN 203863172U
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- welding
- welding head
- electronic component
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- spot welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/24—Electric supply or control circuits therefor
- B23K11/25—Monitoring devices
- B23K11/252—Monitoring devices using digital means
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- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The utility model discloses an automatic welding and manufacturing device for an electronic component and belongs to the technical field of manufacturing, automating and welding of electronic components. The automatic welding and manufacturing device for the electronic component comprises a spot welding and on-off measurement device, an adhesive dispensing device and an automatic system, wherein the spot welding and on-off measurement device comprises two welding head clamps, spot welding machine heads, spot welding power supplies, a detection circuit and two parallel electrode welding heads with wire cutters, the two welding head clamps are arranged side by side, and the spot welding machine heads, the spot welding power supplies and the detection circuit are connected with the welding head clamps. According to the automatic welding and manufacturing device for the electronic component, the spot welding machines heads with Z-axis power devices, an adhesive dispensing machine head and X-axis power devices operate under the control of the same automatic device, tool clamps can be installed in a one-time mode, welding, wire breaking, on-off measurement and adhesive dispensing can be completed on the same X-axis servo motor sliding table, the working efficiency is effectively improved, and the product quality is effectively improved.
Description
Technical field
The utility model relates to manufacture field of electronic elements, automatic field and welding field, relates in particular to a kind of electronic component automatic welding and produces equipment.
Background technology
Manufacture the various electronic components with small coil, after welding sequence, generally also need to comprise following four operations entering:
1, spot welding: the enamel-covered wire of electronic component is drawn to contact and weld;
2, broken string: the enamel-covered wire line tail after excision welding;
3, survey and lead to: the electronic component completing after welding and broken string is carried out to Welding quality test;
4, some glue: to surveying logical qualified electronic component, carry out an adhesive curing and insulation protection with point gum machine butt welding point.
Above-mentioned four operations can be separately the mode of operation by hand, mode that also can each personal automation is carried out operation.Prior art includes as stitch welding machine, automatic dispensing machine etc., but because above-mentioned four operations are carried out on different stations, no matter thereby be separately in the mode of handwork or separately in the mode of automation, its efficiency is not high, the homogeneity of product of electronic component is not good, and total quality does not also ensure.
Utility model content
The utility model is for two pads of the most tool of the electronic component with enamel-covered wire and need to be on two pads enamel-covered wire lead-out wire be carried out that spot welding, broken string, survey are logical, some glue, the purpose of this utility model is to provide a kind of electronic component automatic welding to produce equipment, and this Full-automatic welding production equipment can lead to spot welding, broken string, survey, four different operations of some glue complete on same X-axis automatic worktable.
In order to realize above-mentioned utility model object, the utility model adopts following technical scheme:
Exchange device is surveyed in spot welding, it comprises two welding head holders that are arranged side by side and spot welding head, spot welding power, the testing circuit being attached thereto, described welding head holder, under the spot welding head that Z axis power set have been installed drives, is implemented welding and broken string by two parallel electrode welding heads to electronic component; In completing welding, described testing circuit is the contact to two pads of electronic component by described parallel electrode welding head, implements Welding quality test;
Point glue equipment, the glue dispenser head that it comprises a glue control structure and Z axis power set are installed, described some glue control structure is used for regulating and controlling described glue dispenser head electronic component implemented to the operation of some glue;
Automated system, comprises automatic control device and Z axis power set and X-axis power set by its control, and described Z axis power set are arranged on respectively on spot welding head and glue dispenser head, and described X-axis power set are described by the electronic component of operation for installing.
Concrete, described spot welding head is two spot welding heads of assembling all-in-one-piece, and described spot welding head is connected with two welding head holders that are arranged side by side respectively, and two spot welding powers are electrically connected with described welding head holder respectively.
Preferably, described two spot welding heads have integrated syndeton, are driven by same Z axis power set.
Better, described in two welding head holders being arranged side by side be the integrated welding head-clamp being assembled into by two welding head holders, integrated welding head-clamp is by the control of same point welding head, two spot welding powers are electrically connected with integrated welding head-clamp respectively.
Concrete, the spot welding head of exchange device is surveyed in described spot welding, the glue dispenser head of point glue equipment is arranged on same workbench, and described X-axis power set are parallel to the orientation of spot welding head and glue dispenser head.
Preferably, the spot welding head of exchange device is surveyed in described spot welding and the glue dispenser head of point glue equipment is arranged side by side with station, and the X-axis power set of described automated system are for installing electronic component and control electronic component the slide unit that carries out station circulation along described station with horizontal level.
Better, described slide unit disposes difform frock clamp, for installing described electronic component.
Concrete, described parallel electrode welding head is the parallel electrode welding head with tangential knife, the described parallel electrode welding head with tangential knife comprises soldering tip main part and is extended the soldering tip portion forming by soldering tip main part, described soldering tip portion comprises weld part and tangential knife portion, and described weld part and tangential knife portion extend to form respectively weld tip and tangential knife tip.
Preferably, the described parallel electrode welding head with tangential knife is the parallel electrode welding head of weld tip Contiuum type band tangential knife, or the parallel electrode welding head of weld tip contact band tangential knife.
Better, between the weld part of the described parallel electrode welding head with tangential knife and tangential knife portion, for separating sulculus, this separation sulculus is provided with dielectric spacer layer.
Preferably, the weld part of the described parallel electrode welding head with tangential knife and tangential knife portion are the conjoined structure of the intrinsic metal of soldering tip portion, and between weld tip and tangential knife tip, have insulating barrier separate layer or separate sulculus.
Disclose according to a kind of embodiment of the present utility model, between the weld part of the described parallel electrode welding head with tangential knife and tangential knife portion, for separating sulculus, this separation sulculus is provided with dielectric spacer layer.In another embodiment, the weld part of the described parallel electrode welding head with tangential knife and tangential knife portion are the conjoined structure of the intrinsic metal of soldering tip portion, and between weld tip and tangential knife tip, have insulating barrier separate layer or separate sulculus.
Compared with prior art, the beneficial effects of the utility model comprise:
1, the utility model electronic component automatic welding is produced equipment and is comprised spot welding survey exchange device, point glue equipment and automated system, the spot welding head of Z axis power set is installed, glue dispenser head and X-axis power set are operation under same automaton manipulation all, first the spot welding head that is arranged on the spot welding survey exchange device of the first station can be implemented welding to electronic component simultaneously, broken string, survey logical three operations, and the glue dispenser head that is arranged on the point glue equipment of the second station is implemented some glue process to electronic component thereupon, the utility model only carries out the Full-automatic welding production equipment of synthetic job with an X-axis slide unit, effectively improve production efficiency and product quality.
2, the utility model is drawn contact for two of electronic component enamel-covered wire, by comprising two welding head holders that are arranged side by side and spot welding head, spot welding power, the testing circuit being attached thereto thereof, wherein, exchange device is surveyed in spot welding, it comprises two welding head holders that are arranged side by side and spot welding head, spot welding power, the testing circuit being attached thereto, described welding head holder, under the spot welding head that Z axis power set have been installed drives, is implemented welding and broken string by two parallel electrode welding heads to electronic component; In completing welding, described testing circuit is the contact to two pads of electronic component by described parallel electrode welding head, implements Welding quality test, and sends detection signal; The utility model spot welding head, two welding head holders that are arranged side by side and two parallel electrode welding heads have not only served as the executing agency that electronic component is implemented to spot welding broken string, also serve as electronic component has been implemented to survey logical executing agency, its structure is very ingenious, produces in the utility model of equipping and receives unexpected technique effect at electronic component automatic welding.
3, the utility model proposes the structure of the parallel electrode welding head with tangential knife, tangential knife portion and tangential knife tip on parallel electrode welding head, are designed, can be when welding complete, excise unnecessary enamel-covered wire line tail, realize in the same operation of welding and complete broken string.
Brief description of the drawings
Fig. 1 is the structural representation that the utility model electronic component automatic welding is produced spot welding survey exchange device in equipment.
Fig. 2 is the structural representation of one of embodiment of two welding head holders being arranged side by side of the utility model, and the welding head holder being arranged side by side is controlled by integrated two spot welding heads.
Fig. 3 is one of the embodiment of two welding head holders being arranged side by side of the utility model structural representation, and two welding head holders are assembled as integrated welding head-clamp, and integrated welding head-clamp is by the control of a spot welding head.
Fig. 4 is that the utility model electronic component automatic welding is produced spot welding in equipment and surveyed the structured flowchart of exchange device, and emphasis illustrates the relative annexation of testing circuit and other parts.
Fig. 5 is the structural representation that the utility model electronic component automatic welding is produced a kind of embodiment of the parallel electrode welding head with tangential knife in equipment, its master be shown respectively depending on state and overlook state in left and right mode side by side, between weld part wherein and tangential knife portion, being provided with dielectric spacer layer and separating.
Fig. 6 is the structural representation that the utility model electronic component automatic welding is produced another embodiment of the parallel electrode welding head with tangential knife in equipment, its master be shown respectively depending on state and overlook state in left and right mode side by side, weld part wherein and tangential knife portion are metal conjoined structure.
Fig. 7 is the structural representation that the utility model electronic component automatic welding is produced point glue equipment in equipment.
Fig. 8 is the general assembly schematic diagram that the utility model electronic component full-automatic welding machine is produced equipment.
Detailed description of the invention
Below by 1, spot welding surveys exchange device; 2, the parallel electrode welding head with tangential knife; 3, point glue equipment; 4, electronic component automatic welding is produced equipment four partial contents and is introduced the utility model.
One, first introduce the content of the spot welding survey exchange device in the utility model preferred embodiment in conjunction with Fig. 1.
Spot welding is surveyed exchange device for implement point welding process, broken string operation and survey logical operation simultaneously.In order to implement above-mentioned three process, this device comprises two welding head holders that are arranged side by side and spot welding head, spot welding power, the testing circuit being attached thereto thereof, and two welding head holders are installed respectively parallel electrode welding head and drive electronic component enforcement welding and broken string by the spot welding head of Z axis power set has been installed; In completing welding, testing circuit is the contact to two pads of electronic component by parallel electrode welding head, implements Welding quality test.The first station that the mash welder of Z axis power set is placed in the utility model electronic component automatic welding as first and produces equipment is installed.
Fig. 1 is the spot welding head of one in the present embodiment and the structural representation of host apparatus, as shown in Figure 1, the spot welding head of the one of the present embodiment comprises installs two traditional spot welding heads 101 of all-in-one-piece in structure, for example, the framework of two spot welding heads 101 can be with the structure fabrication being connected, two spot welding heads 101 are driven by same power set, each spot welding head 101 is all provided with weld force conduction device in known manner, electrode force presets device and the weld force disconnected device of pulling, in like manner, each spot welding head is provided with the knob 102 for presetting electrode force and drives two Z axis power set 103 that head moves in Z-direction, these Z axis power set 103 participate in a part that forms automation system of the present utility model to control, facade before two spot welding heads (near operator's one side) has electrode force display screen 104, at the in-built slide-bar 105 that is subject to the transmission of weld force conduction device that is provided with of each spot welding head, slide-bar 105 exposes below corresponding spot welding head, each slide-bar 105 is installed a welding head holder 106 at its exposed junction, make thus 106 one-tenth of two welding head holders state side by side.A parallel electrode welding head 107 of each installing on each welding head holder 106.Integrated spot-welding machine head is arranged on workbench base plate 800 by column 108 and base 109, each welding head holder is respectively electrically connected by two output cables 110 and corresponding host apparatus 111, each host apparatus 111 comprise knownly spot welding power and spot welding power adjusted and controlled, for two parallel electrode welding heads provide welding current.
Further introduce one of them structure of two welding head holders being arranged side by side below in conjunction with accompanying drawing 2, in Fig. 2, two welding head holders 201,202 that are arranged side by side are respectively symmetrical structure independently, on the rear fixture block 203,204 of two welding head holders, there are respectively two square slide-bar connectors 205,206, can be connected with the slide-bar of two spot welding heads respectively by slide-bar connector 205,206.Respectively there is parallel electrode welding head installing hole 207,208 inner side of two welding head holders 201,202, on the rear fixture block 203,204 of two welding head holders and front fixture block 209,210, respectively there are cable connecting hole 211A, 212A and 211B, 212B, in order to be electrically connected by output cable and two spot welding powers.
Need explanation, two slide-bars on Fig. 2 embodiment spot welding head are connected with two welding head holders, the connector of welding head holder and slide-bar is designed to square frame-shaped, four sides of square frame-shaped connector are provided with adjustable screw, and that the link of slide-bar is also designed to match is square, by regulating the screw that is connected with slide-bar of welding head holder, can to two side by side welding head holder regulate in the spacing of left and right directions or the spacing of fore-and-aft direction, to adapt to the needs of two pad different spacing of electronic component.
Certainly, in the utility model about the explanation of the relative position relation between concrete structure and two welding head holders of welding head holder, should not be construed as restriction of the present utility model, those skilled in the art are to be understood that, the also on all four structure of nonessential employing of two parallel electrode welding heads, also the strict symmetric relation of nonessential maintenance also, the height that more needn't be consistent or level orientation.The utility model is only exemplarily to provide for the facility of understanding.
Also need explanation, as a kind of variant of the present embodiment, described spot welding head also can only adopt a spot welding head that is connected prior art by Z axis power set, on the slide-bar of this spot welding head, installs two welding head holders are assembled into integrated welding head holder.
Figure 3 shows that one of them structural representation of integrated welding head-clamp, in Fig. 3, integrated welding head-clamp 301 only has a slide-bar connector 302, the slide-bar of spot welding head is connected with integrated welding head-clamp 301 by this connector 302, the rear portion of integrated welding head-clamp is two slide-bar fixture blocks 303,304, it has respectively adjusting screw 305,306 at the front and back of slide-bar connector 302 two ends, by its adjustable spacing that is arranged side by side two welding head holders (seeing following).The front end of slide-bar fixture block 303,304 respectively has spring leaf 307,308, front fixture block 310A, the 310B and corresponding rear fixture block 309A, the 309B that are connected two welding head holders with rear fixture block 309A, the 309B of two welding head holders form two welding head holders 311,312 that are arranged side by side, respectively there is the parallel electrode welding head installing hole 313,314 of a semicircular arc inner side of two welding head holders, before and after two welding head holders, on fixture block 309A, 310A, 309B, 310B, respectively there are cable connecting hole 315A, 316A, 315B, 316B, in order to be electrically connected by output cable and two spot welding powers.
Need explanation; Fig. 3 embodiment is with respect to the embodiment of Fig. 2; the structure of Fig. 3 is less to the regulated quantity of parallel electrode welding head spacing; and cannot carry out the adjusting of fore-and-aft clearance; in addition owing to only having a spot welding head; it is also poor to the regulation and control of electrode force, but the structure of Fig. 3 falls into the spot welding head and the protection domain that is arranged side by side two welding head holders of the utility model one equally.
Fig. 4 is the structured flowchart that the utility model electronic component automatic welding is produced spot welding survey exchange device in equipment.
In the structured flowchart of Fig. 4, spot welding is surveyed exchange device and is comprised two spot welding powers 401,402, two spot welding heads 403,404, two welding head holders 405,406 that are arranged side by side, two parallel electrode welding heads 407,408, electronic component 411, two, enamel-covered wire is drawn the pad 409,410 of contact, testing circuit 412.
Note: in block diagram, solid line is mechanical connection or contact, dotted line is electrical connection or contact.
Need explanation, testing circuit is ready-made parts, for detection of the welding quality of the electronic component after welding, the electrical quantity of impedance of the electronic component after can welding by detection and so on carrys out really whether to meet welding requirements, it is known that its implementation and circuit structure are those of ordinary skill in the art, do not repeat for this reason.
It is as follows with the course of work that exchange device overall structure is surveyed in spot welding: two welding head holders that are arranged side by side are not only connected with spot welding power by output cable, two welding head holders are also electrically connected with testing circuit, such two parallel electrode welding heads are also just electrically connected by welding head holder and testing circuit, and one side spot welding head drives two parallel electrode welding heads to draw contact to two of electronic component by two welding head holders that are arranged side by side and on pad, welds and break, on the other hand, two parallel electrode welding heads in the time completing welding with the contacting of two pads of electronic component, two two detector probe that parallel electrode welding head has served as again testing circuit simultaneously, if welding is good, by two parallel electrode welding heads, electronic component and testing circuit are formed to loop conducting, testing circuit sends normal display, comprise sound, light, the signal of electricity shows, if welding effect is bad, electronic component and testing circuit can not form loop conducting (as is known to the person skilled in the art, also can show as the too high situation of impedance, all be considered as quality not good), testing circuit does not send display or sends abnormal display.
It should be noted that, spot welding head, welding head holder and parallel electrode welding head have not only served as the executing agency to electronic component spot welding and broken string in the utility model, also served as electronic component is surveyed to logical executing agency.
Two, introduce the parallel electrode welding head of the utility model band tangential knife below in conjunction with Fig. 5 and Fig. 6.
The utility model need to weld two, enamel-covered wire and draw contact, must relate to used parallel electrode welding head, and the parallel electrode welding head that the utility model adopts is the parallel electrode welding head with tangential knife.
First clearly " parallel electrode welding head " concept: the weld metal being connected with source of welding current positive pole, negative pole is respectively referred to as to two electrodes; The same side that two electrodes are placed in to weldment is referred to as parallel pole; By the parallel pole parallel electrode welding head being called that is solidly fixed.
The structure of the parallel electrode welding head of prior art comprises soldering tip main part, soldering tip portion and soldering tip point.Parallel electrode welding head adopts with high temperature resistant electrode material and is processed into two symmetrical electrodes, between two electrodes, by not only serving as the middle ware interlayer of two electrode insulations but also two electrodes are solidly fixed with hot setting adhesive, forms parallel electrode welding head; The first half of parallel electrode welding head, in order to be connected with welding head holder, is referred to as soldering tip main part; Taking the middle ware interlayer of parallel electrode welding head as axis, parallel electrode welding head can be divided into four of front, rear, left and right facade, the Lower Half of parallel electrode welding head respectively with certain gradient four of front, rear, left and right facade deep processing and tapered cube, the taper cube of parallel electrode welding head Lower Half is referred to as soldering tip portion; Taper cube soldering tip portion extends the distal-most end forming and is referred to as soldering tip point.
For the ease of narration, the utility model is according to the connection difference of two eletrode tips of soldering tip point, background technology is mentioned can the parallel electrode welding head of directly welding enamelled wires in prestressing force welding head of electrode, weld tip contact parallel electrode welding head is concluded and be all referred to as to Ohm contact type parallel electrode welding head and most advanced and sophisticated contact parallel electrode welding head, the parallel electrode welding head of the most advanced and sophisticated disjunctor of two electrodes is referred to as to weld tip Contiuum type parallel electrode welding head, the tip of two electrodes had not both been contacted and there is no disjunctor yet, but the parallel electrode welding head that mutually insulated connects is referred to as weld tip insulation parallel electrode welding head.
After the basic structure of clear and definite prior art parallel electrode welding head, the parallel electrode welding head of the utility model band tangential knife is also just because the difference of weld tip structure, can be divided into A type, Type B, three kinds of models of C type: A type is the parallel electrode welding head of weld tip Contiuum type band tangential knife, Type B is the parallel electrode welding head of weld tip contact band tangential knife, C type is the parallel electrode welding head of weld tip insulation band tangential knife, need explanation here, the utility model electronic component automatic welding is produced and is equipped the parallel electrode welding head with tangential knife that can use A type and Type B, the parallel electrode welding head of C type band tangential knife is only applicable to weld metal band, metal wire.
Fig. 5 and Fig. 6 are the structure of the parallel electrode welding head of the utility model band tangential knife.
Fig. 5 is the structural representation connecting with exhausted level wall between the weld part of the parallel electrode welding head with tangential knife and tangential knife portion, in Fig. 5, soldering tip main part is 501, between two electrodes of soldering tip main part, there is intermediate insulation interlayer 502, soldering tip portion is 503, in soldering tip portion 503, there is weld part 504, on the rear facade of soldering tip portion 503, be processed with tangential knife portion 505, the top of tangential knife portion 505 is fixed in soldering tip portion 503 by dielectric spacer layer 506, weld part 504 deep processings form weld tip 504A, the end face of weld tip is planar structure, tangential knife portion 505 deep processings form the most advanced and sophisticated 505A of tangential knife, the most advanced and sophisticated 505A of weld tip 504A and tangential knife has the sulculus 507 of separation between bis-tips.
Fig. 6 is the structural representation for same metal disjunctor between the weld part of the parallel electrode welding head with tangential knife and tangential knife portion, in Fig. 6, soldering tip main part is 601, between two electrodes of soldering tip main part, there is intermediate insulation interlayer 602, soldering tip portion is 603, in soldering tip portion 603, there is weld part 604, on the right facade of soldering tip portion 603, be processed with tangential knife portion 605, the substrate of weld part 604 and tangential knife portion 605 is all the conjoined structure of the intrinsic metal of soldering tip portion 603, weld part 604 deep processings form weld tip 604A, the end face of weld tip is planar structure, tangential knife portion 605 deep processings form the most advanced and sophisticated 605A of tangential knife, the most advanced and sophisticated 605A of weld tip 604A and tangential knife has the sulculus 606 of separation between bis-tips.
Sum up above-mentioned embodiment, the structure difference of the parallel electrode welding head of the utility model band tangential knife and the parallel electrode welding head of prior art is, the parallel electrode welding head of prior art has soldering tip main part, soldering tip portion and soldering tip point, the parallel electrode welding head of the utility model band tangential knife is the same with prior art parallel electrode welding head to be had soldering tip main part and is extended the soldering tip portion forming by soldering tip main part, soldering tip of the present utility model portion includes weld part, tangential knife portion, with extend and form weld tip by weld part, extend and form tangential knife tip by tangential knife portion.
It may be noted that the technological progress with tangential knife parallel electrode welding head, prior art parallel electrode welding head needs another operation unnecessary line tail excision after welding completes, will be by no means easy unnecessary line tail excision, accidentally will damage solder joint, destroy workpiece, need to carefully excise with scissors or icking tool under the microscope, also unavoidably there will be the quality problems such as fracture is different in size, and the utility model tangential knife most advanced and sophisticated and weld tip organic integration in same parallel electrode welding head, welding has been synchronizeed with excision enamel-covered wire tail, not only make tangent line become very easily, and tangent line fracture uniformity, operating efficiency and product quality are obviously improved.
Although being only disclosed in a facade of soldering tip portion, above-described embodiment is provided with the structure at tangential knife portion and tangential knife tip, but, those skilled in the art should know, weld part, tangential knife portion be set and extend into weld tip and tangential knife tip at other facade of soldering tip portion of parallel electrode welding head in a similar fashion, also should be considered as not unconventional Spirit Essence of the present utility model.
Three, introduce point glue equipment of the present utility model below in conjunction with Fig. 7.
As shown in Figure 7, point glue equipment comprises glue dispenser head 700 and some glue control structure 709, glue dispenser head is frame like structure, there is moment conducting structure 701 at glue dispenser head frame installation, sliding axle 702 is installed in this structure, chuck 703 is installed on sliding axle 702, the syringe 704 of carrying glue is arranged on chuck 703, the top of glue dispenser head is provided with Z axis power set 705, these Z axis power set 705 form a part for automated system, to assist automated system to complete the automation control to point glue equipment, it is connected with moment conducting structure 701 and is used for promoting sliding axle 702 and moves up and down vertically, on syringe 704, be provided with and an air-pressure duct that glue control structure 709 is connected 706, glue dispenser head is arranged on workbench base plate 800 by column 707 and base 708.The glue dispenser head that Z axis power set are installed is generally placed in the utility model electronic component automatic welding and produces the second station of equipping, and because point glue equipment is comparatively extensive in the application of this area, its implementation is also known, does not describe in detail for this reason.
It is to be noted; the point glue equipment that the utility model is alleged; should be understood to comprise in the equipment of known glue and the equipment of known some tin oar any one; to put " glue " established can be both that glue can be also tin oar; its object is fixing and protection solder joint, and should not be limited to it to be only interpreted as and a little to establish glue.
Four, finally introduce general assembly and the application thereof of the utility model electronic component Full-automatic welding process units in conjunction with Fig. 8.
Automated system comprises automatic control device and Z axis power set and X-axis power set by its control, and Z axis power set are arranged on respectively on spot welding head and glue dispenser head, and X-axis power set are for installing by the electronic component of operation.
Shown in Fig. 8, the utility model electronic component automatic welding is produced equipment and is comprised as previously mentioned spot welding survey exchange device, point glue equipment and automated system, Z axis power set specifically refer to be installed to described spot welding and survey two cover Z axis power set on spot welding head and the described glue dispenser head of exchange device, X-axis power set refer to and are arranged on the automation slide unit with servomotor on workbench base plate 800, it is realized operation circulation for making by the electronic component of operation, the general available PLC of automaton controls programmer automatically, automatic control device respectively with Z axis power set, X-axis power set are electrically connected to realize the round continuous productive process control of whole production equipment.
Fig. 8 is that electronic component automatic welding is produced equipment general assembly schematic diagram, as shown in Figure 8, produce on equipment at the utility model electronic component automatic welding, spot welding with Z axis power set is installed on the first station of the base plate 800 of workbench and surveys the spot welding head 801 of exchange device, the glue dispenser head 802 of the point glue equipment with Z axis power set is installed on the second station of workbench base plate 800, spot welding head 801 is arranged side by side with glue dispenser head 802, host apparatus 803 and some glue control structure 804 are placed on the correct position of workbench, on workbench base plate 800 below the chuck 806 of two welding head holders 805 and glue dispenser head, be installed with X-axis power set 807, described X-axis power set are roughly lengthwise shape, can Linear transmission, therefore be roughly parallel to the direction setting that is arranged side by side of spot welding head and glue dispenser head with its longitudinally, on X-axis power set 807, also has frock clamp seat 808, this frock clamp seat 808 is for installing different electronic component frock clamps, automatic control device 809 is placed on the position that welding production line is suitable.
Electronic component automatic welding being produced to the course of work of equipping is below briefly described.Wherein, electronic component is Mobile phone horn, the little cylinder that Z axis power set are provided with electromagnetic valve, and X-axis power set are servomotor slide unit.Automaton control X-axis power set, on spot welding head and two stations of glue dispenser head, the operation of electronic component is circulated, and drive respectively two Z axis power set that are connected on described spot welding head, the glue dispenser head of surveying exchange device apart from spot welding to carry out automated job.Automaton is that PLC controls programmer automatically, those of ordinary skill in the art can be according to the quantity of pad on Mobile phone horn, spacing, position, weld job time, some glue activity duration etc. write the automated job program that is suitable for this automaton, as matching requirements, those skilled in the art also should know, further can set at host apparatus the electrical quantity setting of welding output, on spot welding head, performing electrode force presets, a glue control structure is carried out to presetting of air pressure and some glue amount etc., then can start automated job.
When operation, multiple Mobile phone horns to be welded are arranged on frock clamp, automaton is under the control of PLC program, the servomotor slide unit that automaton can be controlled glue dispenser head on spot welding head and the Z axis power set on Z axis power set and X-axis power set welds, breaks, surveys logical and four operations of some glue to electronic component, X-axis power set for by electronic component from the first station second station that circulates.After four of all electronic components operations complete on frock clamp, change new frock clamp, automaton enters working cycles next time thereupon automatically.
In sum, because the utility model electronic component comprises welding, broken string, surveys logical and four operations of some glue and all complete, operating efficiency and product quality must have been improved on the frock clamp of once mounting and same X-axis working slider.
Claims (11)
1. an electronic component automatic welding is produced equipment, it is characterized in that, comprising:
Exchange device is surveyed in spot welding, it comprises two welding head holders that are arranged side by side and spot welding head, spot welding power, the testing circuit being attached thereto, described welding head holder, under the spot welding head that Z axis power set have been installed drives, is implemented welding and broken string by two parallel electrode welding heads to electronic component; In completing welding, described testing circuit is the contact to two pads of electronic component by described parallel electrode welding head, implements Welding quality test;
Point glue equipment, the glue dispenser head that it comprises a glue control structure and Z axis power set are installed, described some glue control structure is used for regulating and controlling described glue dispenser head electronic component implemented to the operation of some glue;
Automated system, comprises automatic control device and Z axis power set and X-axis power set by its control, and described Z axis power set are arranged on respectively on spot welding head and glue dispenser head, and described X-axis power set are described by the electronic component of operation for installing.
2. electronic component automatic welding is produced equipment according to claim 1, it is characterized in that,
Described spot welding head is two spot welding heads of assembling all-in-one-piece, and described spot welding head is connected with two welding head holders that are arranged side by side respectively, and two spot welding powers are electrically connected with described welding head holder respectively.
3. electronic component automatic welding according to claim 2 is produced equipment, it is characterized in that,
Described two spot welding heads have integrated syndeton, are driven by same Z axis power set.
4. electronic component automatic welding according to claim 1 is produced equipment, it is characterized in that,
Described two welding head holders that are arranged side by side are the integrated welding head-clamp being assembled into by two welding head holders, and integrated welding head-clamp is by the control of same point welding head, and two spot welding powers are electrically connected with integrated welding head-clamp respectively.
5. produce equipment according to the electronic component automatic welding described in any one in claim 1 to 4, it is characterized in that,
The spot welding head of exchange device is surveyed in described spot welding, the glue dispenser head of point glue equipment is arranged on same workbench, and described X-axis power set are parallel to the orientation of spot welding head and glue dispenser head.
6. electronic component automatic welding according to claim 5 is produced equipment, it is characterized in that,
The spot welding head of exchange device is surveyed in described spot welding and the glue dispenser head of point glue equipment is arranged side by side with station, and the X-axis power set of described automated system have the slide unit that carries out station circulation for installing electronic component and controlling electronic component.
7. electronic component automatic welding according to claim 6 is produced equipment, it is characterized in that,
Described slide unit disposes difform frock clamp, for installing described electronic component.
8. produce equipment according to the electronic component automatic welding described in any one in claim 1 to 4, it is characterized in that,
Described parallel electrode welding head is the parallel electrode welding head with tangential knife, the described parallel electrode welding head with tangential knife comprises soldering tip main part and is extended the soldering tip portion forming by soldering tip main part, described soldering tip portion comprises weld part and tangential knife portion, and described weld part and tangential knife portion extend to form respectively weld tip and tangential knife tip.
9. electronic component automatic welding according to claim 8 is produced equipment, it is characterized in that,
The described parallel electrode welding head with tangential knife is the parallel electrode welding head of weld tip Contiuum type band tangential knife, or the parallel electrode welding head of weld tip contact band tangential knife.
10. electronic component automatic welding according to claim 8 is produced equipment, it is characterized in that,
Between the weld part of the described parallel electrode welding head with tangential knife and tangential knife portion, for separating sulculus, this separation sulculus is provided with dielectric spacer layer.
11. electronic component automatic weldings according to claim 8 are produced equipment, it is characterized in that,
The weld part of the described parallel electrode welding head with tangential knife and tangential knife portion are the conjoined structure of the intrinsic metal of soldering tip portion, and between weld tip and tangential knife tip, have insulating barrier separate layer or separate sulculus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420135949.8U CN203863172U (en) | 2013-12-03 | 2014-03-24 | Automatic welding and manufacturing device for electronic component |
Applications Claiming Priority (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310651846.7 | 2013-12-03 | ||
| CN201310651757.2A CN103706933A (en) | 2013-12-03 | 2013-12-03 | Integrated automatic microscopic welding equipment |
| CN201310651909.9A CN103658960A (en) | 2013-12-03 | 2013-12-03 | Spot welding machine for resistance welding micro-welding |
| CN201310651846 | 2013-12-03 | ||
| CN201310651909.9 | 2013-12-03 | ||
| CN201310651757.2 | 2013-12-03 | ||
| CN201410004094 | 2014-01-03 | ||
| CN201410004094.X | 2014-01-03 | ||
| CN201420135949.8U CN203863172U (en) | 2013-12-03 | 2014-03-24 | Automatic welding and manufacturing device for electronic component |
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| Publication Number | Publication Date |
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| CN203863172U true CN203863172U (en) | 2014-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420135949.8U Expired - Fee Related CN203863172U (en) | 2013-12-03 | 2014-03-24 | Automatic welding and manufacturing device for electronic component |
| CN201410112313.6A Active CN103920962B (en) | 2013-12-03 | 2014-03-24 | Electronic component automatic welding producing equipment |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410112313.6A Active CN103920962B (en) | 2013-12-03 | 2014-03-24 | Electronic component automatic welding producing equipment |
Country Status (2)
| Country | Link |
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| CN (2) | CN203863172U (en) |
| WO (1) | WO2015081644A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103920962A (en) * | 2013-12-03 | 2014-07-16 | 广州微点焊设备有限公司 | Electronic element automatic welding equipment |
| CN107717160A (en) * | 2017-11-17 | 2018-02-23 | 深圳市策维科技有限公司 | A kind of apparatus and method of automatic welding Mobile phone horn |
| CN107931816A (en) * | 2017-02-28 | 2018-04-20 | 珠海微点焊电子工业有限公司 | The parallel electrode welding head folder of V-type folding |
| CN108620721A (en) * | 2018-05-10 | 2018-10-09 | 江苏裕成电子有限公司 | Spot welding head, welding equipment and welding method |
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| WO2017024466A1 (en) * | 2015-08-10 | 2017-02-16 | 广州微点焊设备有限公司 | Ic card automatic double spot welding device and ic card welding robot |
| CN106392322A (en) * | 2016-05-30 | 2017-02-15 | 安徽柯力电气制造有限公司 | Full-automatic patch gluing device |
| CN106412791A (en) * | 2016-12-02 | 2017-02-15 | 东莞市纳声电子设备科技有限公司 | Earpiece loudspeaker automatic production device and production process thereof |
| CN107278045A (en) * | 2017-08-03 | 2017-10-20 | 苏州市唯西芈电子科技有限公司 | Welding solidification all-in-one |
| CN108544143B (en) * | 2018-04-18 | 2020-11-13 | 磐安县君晟科技有限公司 | Electronic component welding device |
| CN108788425B (en) * | 2018-07-01 | 2020-08-14 | 诸暨市泓瑞机械配件厂 | Electronic component spot welding mechanism and electronic component spot welding equipment |
| CN114669846B (en) * | 2022-03-07 | 2023-08-29 | 南京唐壹信息科技有限公司 | Automatic batch assembling equipment for metal pen caps |
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| CN1186164C (en) * | 2002-06-05 | 2005-01-26 | 杨仕桐 | Dual-head electric spot-welding machine |
| CN200988133Y (en) * | 2006-10-12 | 2007-12-12 | 吕华兵 | Spot welding head capable of automatic breaking line |
| US8053698B2 (en) * | 2006-12-01 | 2011-11-08 | GM Global Technology Operations LLC | Monitoring and repair method for adhesive bonding |
| CN101388287B (en) * | 2008-07-14 | 2011-09-14 | 台达电子电源(东莞)有限公司 | Copper foil spot-welder |
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| CN101890565B (en) * | 2010-06-29 | 2013-05-15 | 珠海精易焊接设备有限公司 | Intelligent electronic spot welding method |
| CN202199921U (en) * | 2011-08-01 | 2012-04-25 | 珠海精易焊接设备有限公司 | Electronic spot welding machine with double spot welding heads |
| TWM457596U (en) * | 2013-01-22 | 2013-07-21 | Kae Lii Machine Mfg Co Ltd | Spot welding of electrode plate and detection equipment |
| CN203185646U (en) * | 2013-03-21 | 2013-09-11 | 胡林发 | Precise spot welder with overvoltage protection device |
| CN203863172U (en) * | 2013-12-03 | 2014-10-08 | 广州微点焊设备有限公司 | Automatic welding and manufacturing device for electronic component |
-
2014
- 2014-03-24 CN CN201420135949.8U patent/CN203863172U/en not_active Expired - Fee Related
- 2014-03-24 CN CN201410112313.6A patent/CN103920962B/en active Active
- 2014-03-24 WO PCT/CN2014/073984 patent/WO2015081644A1/en active Application Filing
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103920962A (en) * | 2013-12-03 | 2014-07-16 | 广州微点焊设备有限公司 | Electronic element automatic welding equipment |
| CN103920962B (en) * | 2013-12-03 | 2017-09-22 | 广州微点焊设备有限公司 | Electronic component automatic welding producing equipment |
| CN107931816A (en) * | 2017-02-28 | 2018-04-20 | 珠海微点焊电子工业有限公司 | The parallel electrode welding head folder of V-type folding |
| CN107717160A (en) * | 2017-11-17 | 2018-02-23 | 深圳市策维科技有限公司 | A kind of apparatus and method of automatic welding Mobile phone horn |
| CN108620721A (en) * | 2018-05-10 | 2018-10-09 | 江苏裕成电子有限公司 | Spot welding head, welding equipment and welding method |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2015081644A1 (en) | 2015-06-11 |
| CN103920962B (en) | 2017-09-22 |
| CN103920962A (en) | 2014-07-16 |
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