CN203862166U - Reaction kettle provided with stirrer and used for preparing silver powder - Google Patents

Reaction kettle provided with stirrer and used for preparing silver powder Download PDF

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Publication number
CN203862166U
CN203862166U CN201420277553.7U CN201420277553U CN203862166U CN 203862166 U CN203862166 U CN 203862166U CN 201420277553 U CN201420277553 U CN 201420277553U CN 203862166 U CN203862166 U CN 203862166U
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stirring
shaft
stirring shaft
wall
wheel
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黄月剑
杨至灏
柴良
左晨东
张元明
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ZHEJIANG GUANGDA ELECTRONIC TECHNOLOGY Co Ltd
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ZHEJIANG GUANGDA ELECTRONIC TECHNOLOGY Co Ltd
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Abstract

本实用新型公开了一种制备银粉用带搅拌器的反应釜,包括有外釜体、设于外釜体内的内釜体、设于内釜体内的搅拌器,所述的搅拌器包括有搅拌轴,所述的搅拌轴的底部设置有底搅拌体,该底搅拌体上设置有相互呈十字对称分布的四片向上端翘起布置的底搅拌叶,所述的底搅拌叶的外廓包括有位于上部的竖直壁以及连接于竖直壁底部的弧形壁,所述的搅拌轴上还联动设置有搅拌轮,该搅拌轮位于底搅拌叶的斜过渡壁的内侧,且该搅拌轮包括有一个圆盘状的轮体,所述的轮体的周缘内圆周间隔均布设置多个弧形翼板。本实用新型的优点是结构设置合理,并能有效防止银粉相互堆积而造成的相互粘结的问题,提高了银粉的化学还原制备的质量。

The utility model discloses a reaction kettle with a stirrer for preparing silver powder, which comprises an outer kettle body, an inner kettle body arranged in the outer kettle body, and a stirrer arranged in the inner kettle body. The agitator includes a stirring Shaft, the bottom of the stirring shaft is provided with a bottom stirring body, and the bottom stirring body is provided with four bottom stirring blades which are mutually symmetrically distributed in a cross shape and are tilted up to the upper end. The outline of the bottom stirring blades includes There is a vertical wall at the top and an arc-shaped wall connected to the bottom of the vertical wall, and the stirring shaft is also provided with a stirring wheel in linkage, which is located on the inner side of the inclined transition wall of the bottom stirring blade, and the stirring wheel It includes a disc-shaped wheel body, and a plurality of arc-shaped wing plates are uniformly arranged on the inner circumference of the wheel body at intervals. The utility model has the advantages of reasonable structure setting, and can effectively prevent the problem of mutual adhesion caused by mutual accumulation of silver powders, and improve the quality of silver powders prepared by chemical reduction.

Description

一种制备银粉用带搅拌器的反应釜A kind of reaction kettle with agitator for preparing silver powder

技术领域 technical field

本实用新型涉及一种制备银粉用带搅拌器的反应釜。 The utility model relates to a reaction kettle with a stirrer for preparing silver powder.

背景技术 Background technique

超细银粉作为最常用的电子浆料导电材料,不仅应用于传统的元件电极浆料、混合集成电路浆料,在新的应用领域包括太阳能电池浆料、RFID银浆、PDP银浆等方面用量巨大,因此其制备技术得到了长足发展,液相法、固相法和气相法都有用于研究,但最常用、最经济的大规模生产方法仍然是液相还原法。 As the most commonly used conductive material for electronic paste, ultra-fine silver powder is not only used in traditional component electrode paste and hybrid integrated circuit paste, but also in new application fields including solar cell paste, RFID silver paste, PDP silver paste, etc. Therefore, its preparation technology has been greatly developed. Liquid phase method, solid phase method and gas phase method are all used for research, but the most commonly used and most economical large-scale production method is still the liquid phase reduction method.

本申请人在先申请的中国专利公开号为102407341A的一种表面改性粒径混合银粉的制备方法以及表面改性粒径混合银粉,其银粉的制备工艺是以硝酸银水溶液、含PH调节剂的水溶液、含表面改性剂的醇溶液、含还原剂的水溶液进行混合,并在具有高剪切搅拌器的反应釜内反应,还原生成银粉。由于银粉密度大,在反应过程中,作为重相的银粉不断地堆积到反应釜的底部,由此使得还原生成的各银粉在堆积过程中相互之间出现粘合,导致银粉的粒径太大,无法达到配置银浆的要求。而现有的反应釜中的所安装的搅拌器一般都是依靠螺旋桨进行搅拌,虽然这种结构较为简单,但是螺旋桨所产生的搅拌力是往螺旋桨的外侧推压,而银粉在还原生成后往往是向底部堆积并纵向分层,因此,螺旋桨无法实现将银粉迅速搅拌均匀。 The Chinese Patent Publication No. 102407341A that the applicant previously applied for is a preparation method of a surface-modified particle-size mixed silver powder and a surface-modified particle-size mixed silver powder. The aqueous solution containing the surface modifier, the alcohol solution containing the surface modifier, and the aqueous solution containing the reducing agent are mixed and reacted in a reactor with a high-shear stirrer to reduce to form silver powder. Due to the high density of silver powder, during the reaction process, the silver powder as the heavy phase continuously accumulates to the bottom of the reactor, thus causing the silver powders generated by reduction to bond with each other during the accumulation process, resulting in the particle size of the silver powder being too large , unable to meet the requirements for configuring silver paste. And the agitator installed in the existing reaction kettle generally all relies on the propeller to stir, although this structure is comparatively simple, but the agitation force produced by the propeller pushes to the outside of the propeller, and the silver powder is often reduced after being generated. It is piled up to the bottom and layered vertically, so the propeller cannot stir the silver powder evenly quickly.

发明内容 Contents of the invention

本实用新型的目的是为了克服现有技术存在的缺点和不足,而提供一种能让银粉快速搅拌,以防止银粉堆积而造成银粉相互粘合问题 的一种制备银粉用带搅拌器的反应釜。 The purpose of this utility model is to overcome the shortcomings and deficiencies of the prior art, and to provide a kind of reaction kettle with agitator for preparing silver powder that can stir the silver powder quickly to prevent the accumulation of silver powder and cause the problem of mutual adhesion of silver powder .

为实现上述目的,本实用新型的技术方案是包括有外釜体、设于外釜体内的内釜体、设于内釜体内的搅拌器,所述的搅拌器包括有搅拌轴,所述的内釜体的上端设置有密封设置有釜盖,该釜盖上设置有投料口,所述的搅拌轴的上端伸出釜盖并且其上联动设置有用于驱动搅拌轴转动的搅拌轴驱动机构,其特征在于:所述的搅拌轴的底部设置有底搅拌体,该底搅拌体上设置有相互呈十字对称分布的四片向上端翘起布置的底搅拌叶,所述的底搅拌叶的外廓包括有位于上部的竖直壁以及连接于竖直壁底部的弧形壁,所述的竖直壁与内釜体的内侧壁相互贴邻,该底搅拌叶的内廓上斜向内设置有斜过渡壁,所述的搅拌轴上还联动设置有搅拌轮,该搅拌轮位于底搅拌叶的斜过渡壁的内侧,且该搅拌轮包括有一个圆盘状的轮体,所述的轮体的周缘内圆周间隔均布设置多个弧形翼板。 In order to achieve the above object, the technical solution of the utility model is to include an outer kettle body, an inner kettle body arranged in the outer kettle body, and an agitator arranged in the inner kettle body, the agitator includes a stirring shaft, and the The upper end of the inner kettle body is provided with a seal and a kettle cover, and the kettle cover is provided with a feeding port, and the upper end of the stirring shaft extends out of the kettle cover and a stirring shaft driving mechanism for driving the stirring shaft to rotate is provided in conjunction with it, It is characterized in that: the bottom of the agitating shaft is provided with a bottom agitating body, and the bottom agitating body is provided with four bottom agitating blades which are symmetrically distributed across each other and tilted up to the upper end. The profile includes a vertical wall on the upper part and an arc-shaped wall connected to the bottom of the vertical wall. The vertical wall is adjacent to the inner wall of the inner kettle body, and the inner profile of the bottom stirring blade is arranged obliquely inward. There is an inclined transition wall, and the stirring shaft is also provided with a stirring wheel in linkage, the stirring wheel is located on the inner side of the inclined transition wall of the bottom stirring blade, and the stirring wheel includes a disc-shaped wheel body, the said wheel A plurality of arc-shaped wing plates are evenly distributed on the inner circumference of the periphery of the body.

通过本设置,搅拌轴转动时,同时驱动底搅拌叶和搅拌轮,内釜体中的银粉在底搅拌叶的作用下向上翻腾,同时,由于竖直壁与搅拌桶的内壁相互贴邻,翻腾起来的银粉在内釜体的内侧壁的压迫下,向搅拌轴方向移动,从而进入到搅拌轮中,并在搅拌轮的弧形翼板上进行多向的剪切分散,因此,本实用新型能使得银粉在内釜体快速搅拌,能够有效防止银粉堆积而造成成银粉相互粘合的问题,提高了银粉的制备质量。 With this setting, when the stirring shaft rotates, the bottom stirring blade and the stirring wheel are driven at the same time, and the silver powder in the inner kettle body is tumbling upwards under the action of the bottom stirring blade. Under the pressure of the inner wall of the inner kettle body, the raised silver powder moves towards the direction of the stirring shaft, thereby entering into the stirring wheel, and performing multi-directional shear dispersion on the arc-shaped wing plate of the stirring wheel. Therefore, the utility model The silver powder can be quickly stirred in the inner kettle body, which can effectively prevent the accumulation of the silver powder and cause the problem of mutual adhesion of the silver powder, and improve the preparation quality of the silver powder.

进一步设置是所述的底搅拌叶的弧形壁的宽度从上到下呈逐渐减小设置。通过本设置,该底搅拌叶的弧形壁形成类似刀锋的形状,能极大地减少,电机启动时,内釜体中重相对底搅拌叶的转动阻力,可以电机在启动瞬间烧毁,另外,该设置,还进一步提高了底搅拌叶对银粉的剪切能力,提高了搅拌效果。 A further setting is that the width of the arc-shaped wall of the bottom stirring blade gradually decreases from top to bottom. With this setting, the arc-shaped wall of the bottom stirring blade forms a shape similar to a blade, which can greatly reduce the rotation resistance of the middle weight of the inner kettle body relative to the bottom stirring blade when the motor is started, so that the motor can be burned at the moment of starting. In addition, the The setting further improves the shearing ability of the bottom stirring blade to the silver powder and improves the stirring effect.

进一步设置是所述的搅拌轴驱动机构包括有伺服电机,该伺服电机的输出轴上联动设置有第一皮带轮,所述的搅拌轴的外端联动设置有第二皮带轮,该第一皮带轮和第二皮带轮之间通过皮带传动联接。通过本设置,实现了对搅拌轴的转动驱动。 It is further provided that the stirring shaft drive mechanism includes a servo motor, the output shaft of the servo motor is provided with a first pulley in linkage, and the outer end of the stirring shaft is provided with a second pulley in linkage, the first pulley and the second pulley The two pulleys are connected through a belt drive. Through this setting, the rotational drive to the stirring shaft is realized.

进一步设置是所述釜盖相对于搅拌轴的外侧开设有支撑环安装孔,该支撑环安装孔内固定支撑设置有套设于搅拌轴外的支撑环,该支撑环的下端部设置有与搅拌轴转动贴配的轴套部,该支撑环相对于轴套部的上方内壁设置有环形凹槽,该环形凹槽与搅拌轴之间的空间从下到上依次设置有转动轴承、石墨填料和填料压盖。通过本设置,有效保障了搅拌轴在上盖处的密封。 It is further provided that the lid of the kettle is provided with a support ring mounting hole on the outside of the stirring shaft, and a support ring sleeved outside the stirring shaft is fixedly supported in the support ring mounting hole, and the lower end of the support ring is provided with a stirring ring. The shaft is rotated and attached to the shaft sleeve. The supporting ring is provided with an annular groove relative to the upper inner wall of the shaft sleeve. The space between the annular groove and the stirring shaft is provided with a rotating bearing, graphite filler and Packing gland. Through this setting, the sealing of the stirring shaft at the upper cover is effectively guaranteed.

综上所述,本实用新型的优点是结构设置合理,并能有效防止银粉相互堆积而造成的相互粘结的问题,提高了银粉的化学还原制备的质量。 To sum up, the utility model has the advantages of reasonable structural arrangement, and can effectively prevent the problem of mutual adhesion caused by mutual accumulation of silver powder, and improve the quality of silver powder prepared by chemical reduction.

下面结合说明书附图和具体实施方式对本实用新型做进一步介绍。 The utility model will be further introduced below in conjunction with the accompanying drawings of the description and specific embodiments.

附图说明 Description of drawings

图1 本实用新型具体实施方式结构示意图; Fig. 1 is the structural representation of the specific embodiment of the utility model;

图2 本实用新型具体实施方式搅拌轮的仰视图; Fig. 2 is the bottom view of the stirring wheel of the specific embodiment of the utility model;

图3 本实用新型具体实施方式底搅拌体与搅拌轴配合立体图。 Figure 3 is a three-dimensional view of the cooperation between the bottom stirring body and the stirring shaft in the specific embodiment of the utility model.

具体实施方式 Detailed ways

    下面通过实施例对本实用新型进行具体的描述,只用于对本实用新型进行进一步说明,不能理解为对本实用新型保护范围的限定。 The following specific descriptions of the utility model are carried out through the examples, which are only used to further illustrate the utility model, and cannot be interpreted as limiting the protection scope of the utility model.

如图1-3所示的本实用新型的具体实施方式,包括有外釜体1、设于外釜体内的内釜体2、设于内釜体2内的搅拌器,所述的外釜体内相对于内釜体2之外的空间设置有电加热棒5,所述的搅拌器包括有搅拌轴3,所述的内釜体的上端设置有密封设置有釜盖4,该釜盖4上设置有投料口43,所述的搅拌轴3的上端伸出釜盖并且其上联动设置有用于驱动搅拌轴转动的搅拌轴驱动机构,本实施例所述的搅拌轴驱动机构包括有伺服电机31,该伺服电机31的输出轴上联动设置有第一皮带轮32,所述的搅拌轴3的外端联动设置有第二皮带轮33,该第一皮带轮32和第二皮带轮33之间通过皮带34传动联接。 The specific embodiment of the utility model as shown in Fig. 1-3, comprises outer still body 1, the inner still body 2 that is located in outer still body, the stirrer that is located in inner still body 2, described outer still In the body, an electric heating rod 5 is provided in the space outside the inner kettle body 2, the agitator includes a stirring shaft 3, and the upper end of the inner kettle body is provided with a sealing lid 4, and the kettle lid 4 A feeding port 43 is arranged on the top, and the upper end of the stirring shaft 3 protrudes from the kettle cover, and a stirring shaft driving mechanism for driving the stirring shaft to rotate is provided in conjunction with it. The stirring shaft driving mechanism described in this embodiment includes a servo motor 31, the output shaft of the servo motor 31 is interlocked with a first pulley 32, the outer end of the stirring shaft 3 is interlocked with a second pulley 33, the first pulley 32 and the second pulley 33 are connected by a belt 34 Transmission connection.

另外,本实施例所述的搅拌轴3的底部设置有底搅拌体6,该底搅拌体6上设置有相互呈十字对称分布的四片向上端翘起布置的底搅拌叶61,所述的底搅拌叶61的外廓包括有位于上部的竖直壁611以及连接于竖直壁底部的弧形壁612,所述的竖直壁611与内釜体的内侧壁相互贴邻,该底搅拌叶6的内廓上斜向内设置有斜过渡壁613,所述的搅拌轴3上还联动设置有搅拌轮7,该搅拌轮7位于底搅拌叶的斜过渡壁613的内侧,且该搅拌轮包括有一个圆盘状的轮体,所述的轮体的周缘内圆周间隔均布设置多个弧形翼板71,另外,本实施例所述的底搅拌叶61的弧形壁612的宽度从上到下呈逐渐减小设置。 In addition, the bottom of the stirring shaft 3 described in this embodiment is provided with a bottom stirring body 6, and the bottom stirring body 6 is provided with four bottom stirring blades 61 which are symmetrically distributed across each other and tilted upwards. The outer profile of the bottom stirring blade 61 includes a vertical wall 611 at the top and an arc-shaped wall 612 connected to the bottom of the vertical wall. The vertical wall 611 is adjacent to the inner wall of the inner kettle body. An oblique transition wall 613 is arranged obliquely inwardly on the inner profile of the blade 6, and a stirring wheel 7 is arranged in conjunction with the stirring shaft 3. The agitating wheel 7 is located inside the oblique transition wall 613 of the bottom stirring blade, and the stirring The wheel includes a disc-shaped wheel body, and a plurality of arc-shaped wing plates 71 are evenly distributed on the inner circumference of the wheel body. In addition, the arc-shaped wall 612 of the bottom stirring blade 61 described in this embodiment The width is set gradually decreasing from top to bottom.

为了保障釜盖与搅拌轴的连接部分的密封性,所述釜盖4相对于搅拌轴的外侧开设有支撑环安装孔41,该支撑环安装孔41内固定支撑设置有套设于搅拌轴外的支撑环42,该支撑环的下端部设置有与搅拌轴转动贴配的轴套部421,该支撑环42相对于轴套部的上方内壁设置有环形凹槽422,该环形凹槽422与搅拌轴3之间的空间从下到上依次设置有转动轴承423、石墨填料424和填料压盖425。 In order to ensure the tightness of the connecting part between the kettle cover and the stirring shaft, the kettle cover 4 is provided with a support ring mounting hole 41 relative to the outside of the stirring shaft. A support ring 42, the lower end of the support ring is provided with a shaft sleeve 421 that is rotatably fitted to the stirring shaft, and the support ring 42 is provided with an annular groove 422 on the upper inner wall of the shaft sleeve, and the annular groove 422 is compatible with The space between the stirring shafts 3 is sequentially provided with a rotating bearing 423 , a graphite packing 424 and a packing gland 425 from bottom to top.

Claims (4)

1.一种制备银粉用带搅拌器的反应釜,包括有外釜体、设于外釜体内的内釜体、设于内釜体内的搅拌器,所述的搅拌器包括有搅拌轴,所述的内釜体的上端设置有密封设置有釜盖,该釜盖上设置有投料口,所述的搅拌轴的上端伸出釜盖并且其上联动设置有用于驱动搅拌轴转动的搅拌轴驱动机构,其特征在于:所述的搅拌轴的底部设置有底搅拌体,该底搅拌体上设置有相互呈十字对称分布的四片向上端翘起布置的底搅拌叶,所述的底搅拌叶的外廓包括有位于上部的竖直壁以及连接于竖直壁底部的弧形壁,所述的竖直壁与内釜体的内侧壁相互贴邻,该底搅拌叶的内廓上斜向内设置有斜过渡壁,所述的搅拌轴上还联动设置有搅拌轮,该搅拌轮位于底搅拌叶的斜过渡壁的内侧,且该搅拌轮包括有一个圆盘状的轮体,所述的轮体的周缘内圆周间隔均布设置多个弧形翼板。 1. a kind of reactor that prepares silver powder with agitator, comprises outer kettle body, the inner kettle body that is located in outer kettle body, the agitator that is located in inner still body, described agitator includes stirring shaft, so The upper end of the inner kettle body is provided with a seal and a kettle cover, and the kettle cover is provided with a feeding port. The upper end of the stirring shaft extends out of the kettle cover and is linked with a stirring shaft drive for driving the stirring shaft to rotate. The mechanism is characterized in that: the bottom of the agitating shaft is provided with a bottom agitating body, and the bottom agitating body is provided with four bottom agitating blades which are mutually symmetrically distributed in a cross shape and are tilted up to the upper end, and the bottom agitating blades The outer profile of the bottom includes a vertical wall at the top and an arc-shaped wall connected to the bottom of the vertical wall. The vertical wall and the inner wall of the inner kettle body are adjacent to each other. A slanted transition wall is arranged inside, and a stirring wheel is arranged in conjunction with the agitating shaft. The agitating wheel is located on the inner side of the slanted transition wall of the bottom stirring blade, and the stirring wheel includes a disc-shaped wheel body. A plurality of arc-shaped wing plates are evenly distributed on the inner circumference of the periphery of the wheel body. 2.根据权利要求1所述的一种制备银粉用带搅拌器的反应釜,其特征在于:所述的底搅拌叶的弧形壁的宽度从上到下呈逐渐减小设置。 2. a kind of reactor for preparing silver powder according to claim 1 with agitator is characterized in that: the width of the arc-shaped wall of described bottom stirring blade is gradually reducing setting from top to bottom. 3.根据权利要求1所述的一种制备银粉用带搅拌器的反应釜,其特征在于:所述的搅拌轴驱动机构包括有伺服电机,该伺服电机的输出轴上联动设置有第一皮带轮,所述的搅拌轴的外端联动设置有第二皮带轮,该第一皮带轮和第二皮带轮之间通过皮带传动联接。 3. a kind of reactor for preparing silver powder with agitator according to claim 1, is characterized in that: described agitator shaft drive mechanism includes servo motor, and linkage is provided with the first belt pulley on the output shaft of this servo motor , the outer end of the stirring shaft is provided with a second pulley in linkage, and the first pulley and the second pulley are connected through a belt drive. 4.根据权利要求1所述的一种制备银粉用带搅拌器的反应釜,其特征在于:所述釜盖相对于搅拌轴的外侧开设有支撑环安装孔,该支撑环安装孔内固定支撑设置有套设于搅拌轴外的支撑环,该支撑环的下端部设置有与搅拌轴转动贴配的轴套部,该支撑环相对于轴套部的上方内壁设置有环形凹槽,该环形凹槽与搅拌轴之间的空间从下到上依次设置有转动轴承、石墨填料和填料压盖。 4. a kind of reaction kettle with stirrer for preparing silver powder according to claim 1, is characterized in that: described still cover is provided with support ring installation hole with respect to the outside of agitator shaft, and is fixedly supported in this support ring installation hole There is a support ring sleeved outside the stirring shaft. The lower end of the support ring is provided with a shaft sleeve that fits in rotation with the stirring shaft. The support ring is provided with an annular groove relative to the upper inner wall of the shaft sleeve. The ring The space between the groove and the stirring shaft is provided with rotating bearings, graphite fillers and packing glands sequentially from bottom to top.
CN201420277553.7U 2014-05-27 2014-05-27 Reaction kettle provided with stirrer and used for preparing silver powder Expired - Lifetime CN203862166U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105327649A (en) * 2015-11-19 2016-02-17 王丽 Rotating casing for solution mixing
CN115253733A (en) * 2022-07-28 2022-11-01 桐柏泓鑫新材料有限公司 High-purity silver powder full-sealed preparation system and method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105327649A (en) * 2015-11-19 2016-02-17 王丽 Rotating casing for solution mixing
CN115253733A (en) * 2022-07-28 2022-11-01 桐柏泓鑫新材料有限公司 High-purity silver powder full-sealed preparation system and method thereof
CN115253733B (en) * 2022-07-28 2024-05-31 桐柏泓鑫新材料有限公司 Full-sealed preparation system and method for high-purity silver powder

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