CN204485704U - A kind of magnetic coupling drives agitating device - Google Patents
A kind of magnetic coupling drives agitating device Download PDFInfo
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- CN204485704U CN204485704U CN201520174190.9U CN201520174190U CN204485704U CN 204485704 U CN204485704 U CN 204485704U CN 201520174190 U CN201520174190 U CN 201520174190U CN 204485704 U CN204485704 U CN 204485704U
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- 230000008878 coupling Effects 0.000 title claims abstract description 21
- 238000010168 coupling process Methods 0.000 title claims abstract description 21
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 21
- 238000003756 stirring Methods 0.000 claims abstract description 63
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 12
- 238000007789 sealing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
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Abstract
本实用新型属于搅拌机技术领域,具体涉及一种磁力偶合驱动搅拌装置：一种磁力偶合驱动搅拌装置，包括釜体、辅助搅拌轴、U型主搅拌架、电机、磁力偶合器及减速器，电机的扭矩输出端设有磁力偶合器，磁力偶合器与减速器连接，减速器通过输出轴与锥齿轮E连接，锥齿轮E通过轴与锥齿轮G连接，锥齿轮G与锥齿轮H啮合，锥齿轮H通过旋转轴与U型主搅拌架连接；锥齿轮Ｅ与锥齿轮Ｆ啮合，锥齿轮F通过轴与锥齿轮D连接，锥齿轮Ｄ与锥齿轮C啮合，锥齿轮Ｃ通过轴与锥齿轮B连接，锥齿轮B与锥齿轮A啮合，锥齿轮A通过轴与辅助搅拌轴连接；本实用新型的设计合理，安全可靠，操作简单，高效节能，搅拌充分，易于大规模地推广和使用。
The utility model belongs to the technical field of mixers, and in particular relates to a magnetic coupling driven stirring device: a magnetic coupled driven stirring device, including a kettle body, an auxiliary stirring shaft, a U-shaped main stirring frame, a motor, a magnetic coupling and a reducer, and a motor The torque output end is equipped with a magnetic coupling, the magnetic coupling is connected with the reducer, the reducer is connected with the bevel gear E through the output shaft, the bevel gear E is connected with the bevel gear G through the shaft, the bevel gear G meshes with the bevel gear H, and the bevel gear G meshes with the bevel gear H. The gear H is connected with the U-shaped main stirring frame through the rotating shaft; the bevel gear E meshes with the bevel gear F, the bevel gear F connects with the bevel gear D through the shaft, the bevel gear D meshes with the bevel gear C, and the bevel gear C meshes with the bevel gear through the shaft B is connected, the bevel gear B meshes with the bevel gear A, and the bevel gear A is connected with the auxiliary stirring shaft through the shaft; the utility model has reasonable design, safety and reliability, simple operation, high efficiency and energy saving, sufficient mixing, and is easy to be popularized and used on a large scale.
Description
技术领域： Technical field:
本实用新型属于搅拌机技术领域,具体涉及一种磁力偶合驱动搅拌装置。 The utility model belongs to the technical field of mixers, in particular to a magnetic coupling driven stirring device.
背景技术： Background technique:
搅拌装置是化工厂常用的一种反应设备，其主要是通过电动机带动搅拌反应物使其充分反应以获取所需物质， 目前，立式混合机有多种结构形式，如单螺旋锥形混合机，双螺旋锥形混合机，直筒混合机，以及简易的电机加搅拌桨形式等，但对于混合均匀度要求较高、黏度高的粉体及密度差异较大、粉料种类多、投料比小的粉体及颗粒混合不适用，叶片同向旋转，叶片间形成搅拌死角，搅拌效果差，搅拌耗时较长，效率低，极大地降低了生产效率，造成能源消耗的同时，降低了企业的经济效益及社会效益，另外目前的驱动装置扭矩输出时采用的是硬性连接，这样电机启动负载大，电机启动难，安装复杂，维护困难，而且浪费能耗。 The stirring device is a kind of reaction equipment commonly used in chemical plants. It mainly drives the stirring reactants through the motor to make them fully react to obtain the required substances. At present, vertical mixers have various structural forms, such as single-spiral conical mixer , double-helix conical mixer, straight mixer, and simple motor plus stirring paddle form, etc., but for powder with high mixing uniformity, high viscosity and large difference in density, many types of powder, and small feeding ratio The mixing of powder and particles is not suitable, the blades rotate in the same direction, and the mixing dead angle is formed between the blades, the mixing effect is poor, the mixing time is long, the efficiency is low, and the production efficiency is greatly reduced, resulting in energy consumption and reducing the cost of the enterprise. Economic and social benefits. In addition, the current drive device torque output is hard-connected, so the motor starts with a large load, difficult to start the motor, complicated to install, difficult to maintain, and wastes energy.
实用新型内容： Utility model content:
本实用新型弥补和改善了上述现有技术的不足之处，提供了一种设计合理、操作简单、安全可靠、高效节能、搅拌充分的磁力偶合驱动搅拌装置，可以在各企业大规模地推广和使用。 The utility model makes up for and improves the deficiencies of the above-mentioned prior art, and provides a magnetic coupling driven stirring device with reasonable design, simple operation, safety and reliability, high efficiency and energy saving, and sufficient stirring, which can be popularized and promoted in various enterprises on a large scale. use.
本实用新型采用的技术方案为：一种磁力偶合驱动搅拌装置，包括釜体、辅助搅拌轴、U型主搅拌架、电机、磁力偶合器及减速器，电机的扭矩输出端设有磁力偶合器，磁力偶合器与减速器连接，减速器通过输出轴与锥齿轮E连接，锥齿轮E通过轴与锥齿轮G连接，锥齿轮G与锥齿轮H啮合，锥齿轮H通过旋转轴与U型主搅拌架连接，U型主搅拌架上设有内叶片及外叶片；所述的锥齿轮Ｅ与锥齿轮Ｆ啮合，锥齿轮F通过轴与锥齿轮D连接，锥齿轮Ｄ与锥齿轮C啮合，锥齿轮Ｃ通过轴与锥齿轮B连接，锥齿轮B与锥齿轮A啮合，锥齿轮A通过轴与辅助搅拌轴连接，辅助搅拌轴上设有旋转叶片；所述的U型主搅拌架及辅助搅拌轴位于釜体的内部，釜体的顶部设有进料口，釜体的底部设有出料口。 The technical solution adopted in the utility model is: a magnetic coupling driven stirring device, including a kettle body, an auxiliary stirring shaft, a U-shaped main stirring frame, a motor, a magnetic coupling and a reducer, and the torque output end of the motor is provided with a magnetic coupling , the magnetic coupling is connected with the reducer, the reducer is connected with the bevel gear E through the output shaft, the bevel gear E is connected with the bevel gear G through the shaft, the bevel gear G is meshed with the bevel gear H, and the bevel gear H is connected with the U-shaped main shaft through the rotating shaft The stirring frame is connected, and the U-shaped main stirring frame is provided with inner blades and outer blades; the bevel gear E meshes with the bevel gear F, and the bevel gear F is connected with the bevel gear D through a shaft, and the bevel gear D meshes with the bevel gear C. Bevel gear C is connected with bevel gear B through a shaft, bevel gear B meshes with bevel gear A, bevel gear A is connected with an auxiliary stirring shaft through a shaft, and rotating blades are arranged on the auxiliary stirring shaft; the U-shaped main stirring frame and auxiliary The stirring shaft is located inside the kettle body, the top of the kettle body is provided with a feed port, and the bottom of the kettle body is provided with a discharge port.
所述的进料口的下方设有导料管。 A feed pipe is provided below the feed inlet.
所述的内叶片与外叶片在Ｕ型主搅拌架呈交错分布。 The inner blades and outer blades are distributed in a staggered manner on the U-shaped main stirring frame.
所述的釜体的底部设有动密封装置。 The bottom of the kettle body is provided with a dynamic sealing device.
本实用新型的有益效果：设计合理，安全可靠，操作简单，高效节能，搅拌充分，易于大规模地推广和使用。电机的扭矩输出端设有磁力偶合器，由原来的硬性连接改为软性连接，这样减少了电机启动负载，电机容易启动，也降低了系统的振动，另外安装简单，维护容易，提高了工作效率，降低了生产成本；搅拌装置采用了主搅拌和辅助搅拌同时反向搅拌的方式，主搅拌与辅助搅拌使用同一套驱动装置，节约能源，降低能耗，U型主搅拌架上的内叶片及外叶片与辅助搅拌轴上的旋转叶片转动方向相反，使得物料搅拌均匀充分，而且无搅拌死角，适合粘稠度高的反应物料，极大地提升了搅拌效率及搅拌质量，近而提高了企业的生产效率和经济效益；所述的导料管能够将物料送人釜体的中心位置，使得搅拌更加均匀。 The utility model has the beneficial effects of reasonable design, safety and reliability, simple operation, high efficiency and energy saving, sufficient stirring, and easy popularization and use on a large scale. The torque output end of the motor is equipped with a magnetic coupling, which is changed from the original hard connection to a soft connection, which reduces the starting load of the motor, makes the motor easy to start, and reduces the vibration of the system. In addition, it is easy to install and maintain, and improves the working efficiency. High efficiency, which reduces production costs; the mixing device adopts the method of main stirring and auxiliary stirring at the same time reverse stirring, and the main stirring and auxiliary stirring use the same set of driving devices to save energy and reduce energy consumption. The inner blades on the U-shaped main stirring frame And the outer blade is opposite to the rotation direction of the rotating blade on the auxiliary stirring shaft, so that the material is stirred evenly and fully, and there is no stirring dead angle. High production efficiency and economic benefits; the material guide pipe can send the material to the center of the kettle body, making the stirring more uniform.
附图说明： Description of drawings:
图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.
具体实施方式： Detailed ways:
参照图1，一种磁力偶合驱动搅拌装置，包括釜体17、辅助搅拌轴18、U型主搅拌架14、电机5、磁力偶合器6及减速器7，电机5的扭矩输出端设有磁力偶合器6，磁力偶合器6与减速器7连接，减速器7通过输出轴与锥齿轮E 8连接，锥齿轮E 8通过轴与锥齿轮G 10连接，锥齿轮G 10与锥齿轮H 11啮合，锥齿轮H 11通过旋转轴与U型主搅拌架14连接，U型主搅拌架14上设有内叶片16及外叶片15；所述的锥齿轮Ｅ８与锥齿轮Ｆ９啮合，锥齿轮F 9通过轴与锥齿轮D 4连接，锥齿轮Ｄ 4与锥齿轮C 3啮合，锥齿轮Ｃ 3通过轴与锥齿轮B 2连接，锥齿轮B 2与锥齿轮A 1啮合，锥齿轮A 1通过轴与辅助搅拌轴18连接，辅助搅拌轴18上设有旋转叶片12；所述的U型主搅拌架14及辅助搅拌轴18位于釜体17的内部，釜体17的顶部设有进料口20，釜体17的底部设有出料口13；所述的进料口20的下方设有导料管19；所述的内叶片16与外叶片15在Ｕ型主搅拌架呈交错分布；所述的釜体17的底部设有动密封装置。在搅拌过程中，输出轴带动锥齿轮E 8及锥齿轮G 10同时旋转，锥齿轮G 10通过与其啮合锥齿轮H 11带动Ｕ型主搅拌架14旋转，同时锥齿轮E 8与锥齿轮F 9啮合，通过锥齿轮D 4、锥齿轮C 3、锥齿轮B 2及锥齿轮A 1的扭矩传递使得辅助搅拌轴18的旋转方向与Ｕ型主搅拌架14的旋转方向相反，这样物料搅拌均匀充分，而且无搅拌死角，极大地提升了搅拌效率及搅拌质量，近而提高了企业的生产效率和经济效益；本实用新型的设计合理，安全可靠，操作简单，高效节能，搅拌充分，易于大规模地推广和使用。 With reference to Fig. 1, a kind of magnetic force coupling drives stirring device, comprises kettle body 17, auxiliary stirring shaft 18, U-shaped main stirring frame 14, motor 5, magnetic force coupler 6 and speed reducer 7, the torque output end of motor 5 is provided with magnetic force Coupler 6, magnetic coupling 6 is connected with reducer 7, reducer 7 is connected with bevel gear E 8 through the output shaft, bevel gear E 8 is connected with bevel gear G 10 through the shaft, and bevel gear G 10 meshes with bevel gear H 11 , the bevel gear H 11 is connected with the U-shaped main stirring frame 14 through the rotating shaft, and the U-shaped main stirring frame 14 is provided with an inner blade 16 and an outer blade 15; the bevel gear E8 meshes with the bevel gear F9, and the bevel gear F9 The bevel gear D 4 is connected with the bevel gear D 4 through the shaft, the bevel gear D 4 is meshed with the bevel gear C 3 , the bevel gear C 3 is connected with the bevel gear B 2 through the shaft, the bevel gear B 2 is meshed with the bevel gear A 1 , and the bevel gear A 1 is passed through the shaft Connect with the auxiliary stirring shaft 18, the auxiliary stirring shaft 18 is provided with a rotating blade 12; the U-shaped main stirring frame 14 and the auxiliary stirring shaft 18 are located inside the kettle body 17, and the top of the kettle body 17 is provided with a feed inlet 20 The bottom of the kettle body 17 is provided with a discharge port 13; the bottom of the feed port 20 is provided with a feed pipe 19; the inner blades 16 and the outer blades 15 are staggeredly distributed on the U-shaped main stirring frame; The bottom of the kettle body 17 is provided with a dynamic sealing device. During the stirring process, the output shaft drives the bevel gear E 8 and the bevel gear G 10 to rotate at the same time, and the bevel gear G 10 drives the U-shaped main stirring frame 14 to rotate by meshing with the bevel gear H 11, while the bevel gear E 8 and the bevel gear F 9 meshing, through the torque transmission of bevel gear D 4, bevel gear C 3, bevel gear B 2 and bevel gear A 1, the rotation direction of the auxiliary stirring shaft 18 is opposite to that of the U-shaped main stirring frame 14, so that the material is stirred evenly and fully , and there is no stirring dead angle, which greatly improves the stirring efficiency and stirring quality, and thus improves the production efficiency and economic benefits of the enterprise; the utility model has reasonable design, safety and reliability, simple operation, high efficiency and energy saving, sufficient stirring, and easy large-scale promotion and use.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520174190.9U CN204485704U (en) | 2015-03-26 | 2015-03-26 | A kind of magnetic coupling drives agitating device |
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| CN201520174190.9U CN204485704U (en) | 2015-03-26 | 2015-03-26 | A kind of magnetic coupling drives agitating device |
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| CN204485704U true CN204485704U (en) | 2015-07-22 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423026A (en) * | 2016-11-30 | 2017-02-22 | 无锡同心塑料制品有限公司 | EPS (expandable polystyrene) bead preparation reaction kettle for EPS foam plastic production |
| CN106492676A (en) * | 2016-10-17 | 2017-03-15 | 无锡市日升化工有限公司 | A kind of chemical products agitating device for stirring |
| CN107803155A (en) * | 2017-11-02 | 2018-03-16 | 界首市永顺服饰有限公司 | Dyestuff mixing arrangement is used in a kind of clothes processing |
| CN108434769A (en) * | 2018-04-24 | 2018-08-24 | 安徽春辉仪表线缆集团有限公司 | A kind of energy-efficient Three-effect concentration evaporator |
| CN110339768A (en) * | 2019-08-01 | 2019-10-18 | 天台云层自动化科技有限公司 | A kind of efficient coating mixing machine |
-
2015
- 2015-03-26 CN CN201520174190.9U patent/CN204485704U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106492676A (en) * | 2016-10-17 | 2017-03-15 | 无锡市日升化工有限公司 | A kind of chemical products agitating device for stirring |
| CN106423026A (en) * | 2016-11-30 | 2017-02-22 | 无锡同心塑料制品有限公司 | EPS (expandable polystyrene) bead preparation reaction kettle for EPS foam plastic production |
| CN107803155A (en) * | 2017-11-02 | 2018-03-16 | 界首市永顺服饰有限公司 | Dyestuff mixing arrangement is used in a kind of clothes processing |
| CN108434769A (en) * | 2018-04-24 | 2018-08-24 | 安徽春辉仪表线缆集团有限公司 | A kind of energy-efficient Three-effect concentration evaporator |
| CN110339768A (en) * | 2019-08-01 | 2019-10-18 | 天台云层自动化科技有限公司 | A kind of efficient coating mixing machine |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150722 Termination date: 20160326 |