CN203854108U - Multi-line cutting equipment and tension adjusting mechanism thereof - Google Patents
Multi-line cutting equipment and tension adjusting mechanism thereof Download PDFInfo
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- CN203854108U CN203854108U CN201420294800.4U CN201420294800U CN203854108U CN 203854108 U CN203854108 U CN 203854108U CN 201420294800 U CN201420294800 U CN 201420294800U CN 203854108 U CN203854108 U CN 203854108U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 85
- 230000007246 mechanism Effects 0.000 title claims abstract description 42
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 100
- 239000010432 diamond Substances 0.000 claims abstract description 100
- 230000007704 transition Effects 0.000 claims description 20
- 230000000694 effects Effects 0.000 claims description 14
- 239000011521 glass Substances 0.000 claims description 6
- 230000000712 assembly Effects 0.000 abstract description 12
- 238000000429 assembly Methods 0.000 abstract description 12
- 238000004804 winding Methods 0.000 abstract description 7
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 24
- 239000010959 steel Substances 0.000 description 24
- 238000005516 engineering process Methods 0.000 description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 239000013078 crystal Substances 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 5
- 239000004020 conductor Substances 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 239000010931 gold Substances 0.000 description 3
- 229910052737 gold Inorganic materials 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000001143 conditioned effect Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 229910021419 crystalline silicon Inorganic materials 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052594 sapphire Inorganic materials 0.000 description 2
- 239000010980 sapphire Substances 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
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- 229910002804 graphite Inorganic materials 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model provides multi-line cutting equipment and a tension adjusting mechanism of the multi-line cutting equipment. The tension adjusting mechanism comprises two tension assemblies and two traction assemblies located between the two tension assemblies. One tension assembly is arranged between the traction assemblies and a winding reel, and the other tension assembly is arranged between the traction assemblies and a cutting area. The tension of a diamond wire between the traction assemblies and the winding reel and the tension of a diamond wire between the traction assemblies and the cutting area can be respectively sensed in real time and respectively adjusted according to sensed tension values, so that it is ensured that the tension of the diamond wires on the winding reel always meets preset conditions; the tension of the winding reel is separated from the tension of the cutting area, it is ensured that the tension of the cutting area is always larger than that of the winding reel, it is avoided that the diamond wires on the winding reel abrade mutually due to the overlarge tension, the smooth cutting process and normal operation of a diamond line cuboid cutting machine are ensured, and the service life of the diamond wires is effectively prolonged.
Description
Technical field
The utility model relates to a kind of multi-wire saw technology, particularly relates to a kind of multi-wire saw equipment and tension adjustment mechanism thereof.
Background technology
Line cutting technology is current more advanced evolution process technology in the world, its principle is by the golden steel wire of high-speed motion, workpiece to be processed (for example: silicon rod, sapphire or other semiconductor hard brittle materials) to be rubbed, the side's of cutting out ingot, thus reach cutting object.In to the cutting process of workpiece, gold steel wire is by the guiding of guide roller, on main line roller, form a bracing cable net, and workpiece to be processed is realized the feeding of workpiece by the rise and fall of workbench, under the effect of compression pump, be assemblied in the cutting position that cooling water automatic spraying device on equipment is sprayed to cooling water golden steel wire and workpiece, move back and forth and produce cutting by golden steel wire, so that the hard brittle materials such as semiconductor are once cut into polylith simultaneously.Line cutting technology has compared with traditional knife saw sheet, grinding wheel and inner circle cutting that efficiency is high, production capacity is high, precision advantages of higher.
Such as crystalline silicon bar cutting-off machine of existing multi-wire saw equipment etc. at least includes conventionally: frame, be arranged in described frame for carrying the workbench of crystal silicon rod, for the reel of wrapping wire, multiple reels and liftable cutting roller etc., in to the cutting process of crystal silicon rod, steel wire is by the guiding of tens reels, on between multiple cutting rollers, form a pull spring net, and crystal silicon rod to be cut is while being fixed on described workbench, cutting roller is lowered, and under the effect of compression pump, be assemblied in the cutting position that cooling water automatic spraying device on equipment is sprayed to cooling water golden steel wire and crystal silicon rod, move back and forth workpiece is produced to cutting by golden steel wire, so that crystal silicon rod is once cut into several sections simultaneously.
In above-mentioned cutting operation, the effect of golden steel wire is very important, even if but best golden steel wire, its ductility and abrasion resistance are also limited, that is to say that golden steel wire can be tapered in reciprocating motion, until be finally pulled off.Present multi-wire saw equipment (lathe) all can design golden steel wire tension force compensation mechanism, the ductility going and back running for making up golden steel wire.Fig. 1 is shown as golden steel wire tension force compensation mechanism schematic diagram in the linear cutting equipment of prior art, as shown in Figure 1, described golden steel wire tension force compensation mechanism comprises: be arranged at the drag board 11 in frame 10, be arranged on the cutting wheel 12 on drag board 11, guide roller 13, regulating wheel 14, gold steel wire 15 is wound in described cutting wheel 12, guide roller 13, and between regulating wheel 14, on described drag board 11, be also provided with air spring 16 for drawing regulating wheel 14 and for the tension force of sensing gold steel wire 15 such as, to drive the displacement transducer 17 of this Pneumatic extension part 16 (cylinder or air spring etc.).In cutting process, in the time that displacement transducer 17 senses tension force that the golden steel wire 15 that is wound on described regulating wheel 14 produces and changes, can order about described Pneumatic extension part 16 and pull described regulating wheel 14 in horizontal motion, and then the effect that reaches adjusting is to supplement the variation of this tension force.
But owing to adopting Pneumatic extension part as the driving element that absorbs tension force in this tension force compensation mechanism, and pneumatic element itself has the performance of elastic telescopic, in actual cutting process because the tension force of golden steel wire is constantly to change, such as in cutting process because the result of compensation tension force is while causing the tension force of golden steel wire to become large, this Pneumatic extension sword can discharge golden steel wire and cause golden steel wire lax, and then is unfavorable for cutting operation, moreover, the cutting wheel of the same side in the cutting equipment of technology is all arranged on same cutting roller now, and in cutting because golden steel wire has the different degrees of wear often to cause the changing of inequality in circumference of each cutting wheel to cutting wheel, and the result producing is that to be back and forth wound in steel wire tension on each cutting wheel different, and then cause the displacement transducer between described cutting wheel and guide roller can not accurately sense actual tension variation, , described Pneumatic extension sword can not obtain tension signal accurately and in time the tension force producing be absorbed, so be still unfavorable for cutting operation.
Utility model content
The purpose of this utility model is to provide a kind of multi-wire saw equipment and tension adjustment mechanism thereof, with solve in prior art diamond wire tension adjustment insufficient with the problem such as not in time.
For solving the problems of the technologies described above and other technical problems, the utility model provides a kind of tension adjustment mechanism of multi-wire saw equipment on the one hand, be applied to there is reel, cutting roller and be wound in described reel and described cutting roller on the diamond wire extracting machine of diamond wire, described tension adjustment mechanism comprises: support, be located on a frame platform; Be located at the traction component on described support, have by the main traction wheel of a traction servomotor traction and corresponding to described main traction wheel traction wheel; Be located at the first tension force assembly between described traction component and described reel, have: the first tension force guide wheel on described support is located in activity; Be located at the first tension force transition wheel on described support and between described the first tension force guide wheel and described reel; Be located at the first tension pick-up on described the first tension force guide wheel, for the tension value of diamond wire on the first tension force guide wheel described in sensing and send the first driving signal in the time that described tension value exceeds the first tension force preset range; And be electrically connected at the first tension servo motor of described the first tension force guide wheel and described the first tension pick-up, first drive signal to drive the relatively described support-moving of described the first tension force guide wheel to adjust the tension force of described diamond wire for what send according to described the first tension pick-up; Be located at the second tension force assembly between described traction component and cutting area, have: the second tension force guide wheel on described support is located in activity; Be located at the second tension force transition wheel on described support and between described the second tension force guide wheel and described cutting area; Be located at the second tension pick-up on described the second tension force guide wheel, for the tension value of diamond wire on the second tension force guide wheel described in sensing and send two driving signal in the time that described tension value exceeds the second tension force preset range; And be electrically connected at the second tension servo motor of described the second tension force guide wheel and described the second tension pick-up, drive the relatively described support-moving of described the second tension force guide wheel to adjust the tension force of described diamond wire for the two driving signal sending according to described the second tension pick-up.
Alternatively, described support is " day " type frame structure, described traction component is located on the middle beam of described " day " type frame structure, described the first tension force assembly is respectively on the first longeron and the second longeron relative in described " day " type frame structure with described the second tension force assembly, wherein, described the first tension force guide wheel in described the first tension force assembly is located at the top of described the first longeron, described the first tension force transition wheel in described the first tension force assembly is located at the bottom of described the first longeron, described the second tension force guide wheel in described the second tension force assembly is located at the top of described the second longeron, described the second tension force transition wheel in described the second tension force assembly is located at the bottom of described the second longeron.
Alternatively, the upper and lower slippage of relatively described support by the first Sliding Structures of described the first tension force guide wheel, the upper and lower slippage of relatively described support by the second slippage of described the second tension force guide wheel.
Alternatively, described the first Sliding Structures comprises: along described the first longeron the first slide rail setting up and down, be located on described the first tension force guide wheel and be held on the first slide block of described the first slide rail, and be connected in described the first longeron and described the first slide block, for the first Pneumatic extension part that drives described the first slide block and the upper and lower slippage of relative described the first slide rail of described the first tension force guide wheel; And described the second Sliding Structures comprises: along described the second longeron the second slide rail setting up and down, be located on described the second tension force guide wheel and be held on the second slide block of described the second slide rail, and be connected in described the second longeron and described the second slide block, for the second Pneumatic extension part that drives described the second slide block and the upper and lower slippage of relative described the second slide rail of described the second tension force guide wheel.
Alternatively, the first driving signal that described the first tension servo motor sends according to described the first tension pick-up drives the relatively described support-moving of described the first tension force guide wheel to adjust the tension force of described diamond wire, comprise: if when the first driving signal that described the first tension pick-up sends shows that the tension value of diamond wire on described the first tension force guide wheel is greater than the first tension force preset range, described the first tension servo motor drives the downward slippage of the relatively described support of described the first tension force guide wheel accordingly, to reduce the tension force of described diamond wire; If when the first driving signal that described the first tension pick-up sends shows that the tension value of diamond wire on described the first tension force guide wheel is less than the first tension force preset range, described the first tension servo motor drives the upwards slippage of the relatively described support of described the first tension force guide wheel accordingly, to increase the tension force of described diamond wire; The two driving signal that described the second tension servo motor sends according to described the second tension pick-up drives the relatively described support-moving of described the second tension force guide wheel to adjust the tension force of described diamond wire, comprise: if when the second driving signal that described the second tension pick-up sends shows that the tension value of diamond wire on described the second tension force guide wheel is greater than the second tension force preset range, described the second tension servo motor drives the downward slippage of the relatively described support of described the second tension force guide wheel accordingly, to reduce the tension force of described diamond wire; If when the second driving signal that described the second tension pick-up sends shows that the tension value of diamond wire on described the second tension force guide wheel is less than the second tension force preset range, described the second tension servo motor drives the upwards slippage of the relatively described support of described the second tension force guide wheel accordingly, to increase the tension force of described diamond wire.
Alternatively, described the first tension pick-up and described the second tension pick-up are any in pressure formula and Hall Mageneto-sensitive type.
Alternatively, described the first tension servo motor and described the second tension servo motor are lifting motor.
Alternatively, between described the first tension force transition wheel and described reel, be also provided with glass pulley.
Alternatively, described multi-wire saw equipment is diamond wire extracting machine or diamond wire cutting machine.
The utility model also provides a kind of multi-wire saw equipment, and described multi-wire saw equipment comprises above-mentioned tension adjustment mechanism.
The utility model multi-wire saw equipment and tension adjustment mechanism thereof, two tension force assemblies of traction are provided by traction component in the middle of providing, be located at respectively between traction component and reel and between traction component and cutting area, thereby can distinguish the tension force of diamond wire between the tension force of the diamond wire between real-time sensing traction component and reel and traction component and cutting area, compared to prior art, more can be in real time and the tension variation of sensing diamond wire accurately.Further, utilize two tension force assemblies, in the time that the tension value of diamond wire that senses wherein arbitrary section exceeds preset range, by that tension force Component driver that is positioned at that section wherein corresponding tension force guide wheel to be adjusted in time and exactly, the tension force of guaranteeing the diamond wire on reel meets pre-conditioned all the time, ensures that the cutting process of diamond wire extracting machine is smooth and easy and running is normal.
Brief description of the drawings
Fig. 1 is the perspective view of the applied multi-wire saw equipment of tension adjustment mechanism of the utility model multi-wire saw equipment.
Fig. 2 is the front schematic perspective view of the tension adjustment mechanism of the utility model multi-wire saw equipment.
Fig. 3 is the back side schematic perspective view of the tension adjustment mechanism of the utility model multi-wire saw equipment.
Fig. 4 is the front view of the tension adjustment mechanism of the utility model multi-wire saw equipment.
11 frames
110 frame platforms
111 workbench
12 reels
120 coiling servomotors
13 support posts
14 support posts
15 coil holders
151 cutting rollers
153 cutting rollers
200 diamond wires
21 supports
211 main traction wheels
210 traction servomotors
213 from traction wheel
221 first tension force guide wheels
223 first tension force transition wheels
231 second tension force guide wheels
233 second tension force transition wheels
241 glass pulleys
251 first slide rails
253 first slide blocks
255 first Pneumatic extension parts
261 second slide rails
263 second slide blocks
265 second Pneumatic extension parts
Detailed description of the invention
Refer to Fig. 1 to Fig. 4, wherein, Fig. 1 is the perspective view of the applied multi-wire saw equipment of tension adjustment mechanism of the utility model multi-wire saw equipment, Fig. 2 is the front schematic perspective view of the tension adjustment mechanism of the utility model multi-wire saw equipment, Fig. 3 is the back side schematic perspective view of the tension adjustment mechanism of the utility model multi-wire saw equipment, and Fig. 4 is the front view of the tension adjustment mechanism of the utility model multi-wire saw equipment.It should be noted that, in the present embodiment, the utility model tension adjustment mechanism is applied in multi-wire saw equipment, for the related line of cut of multi-wire saw equipment is carried out to tension adjustment.In actual applications, described multi-wire saw equipment can be for example diamond wire extracting machine or diamond wire cutting machine, and its line of cut using is diamond wire.Taking diamond wire extracting machine as example, it is the cutting that is applicable to treat processing component (for example: crystalline silicon, pottery, glass, graphite, sapphire etc.), first processing component is carried out to laterally (longitudinally) cutting by diamond wire, again processing component is carried out to longitudinally (laterally) cutting, form required cutting cube (sheet).
As shown in Figure 1, described diamond wire extracting machine comprises: frame 11, has the frame platform 110 of horizontal positioned; Be located at the workbench 111 on frame platform 110, for carrying corresponding parts to be processed 30; Be located at the reel 12 on workbench 111, this reel 12 is driven by a coiling servomotor 120; Vertically be arranged at the support post 13 in frame 11; Liftably be arranged at the switching support 14 on support post 13; Be coupling in switching support 14, dispose the coil holder 15 of cutting roller 151 and conductor barrel 153, cutting roller 151 and conductor barrel 153 on coil holder 15 form cutting area; The diamond wire 200 being wound around on reel 12, cutting roller 151 and conductor barrel 153; And for the diamond wire 200 being wound around being carried out to the tension adjustment mechanism of tension adjustment.Described tension adjustment mechanism further comprises: be located at the support 21 on frame platform 110, be located at the traction component on support 21, be located at the first tension force assembly between described traction component and reel 12, and be located at the second tension force assembly between described traction component and cutting area.
Below in conjunction with Fig. 1 to Fig. 4, the tension adjustment mechanism of the utility model multi-wire saw equipment is elaborated.
Support 21, is located on frame platform 110.In the present embodiment, support 21 is " day " type frame structure.
Described traction component is located on support 21, particularly, described traction component comprises main traction wheel 211 and corresponding to main traction wheel 211 traction wheel 213, wherein, main traction wheel 211 is driven by the traction servomotor 210 assembling thereafter, rotate under the drive of main traction wheel 211 from traction wheel 213, by main traction wheel 211 with from the cooperation of traction wheel 213, can draw the diamond wire 200 that is wound in them.In actual applications, comprise that main traction wheel 211 and the described traction component from traction wheel 213 are between described the first tension force assembly and described the second tension force assembly, play the tension force effect of the diamond wire 200 in tension force and the described cutting area that separates the diamond wire 200 on reel 12, thereby make the tension adjustment of the diamond wire 200 in tension adjustment and the described cutting area of the diamond wire 200 on reel 12 separate, do not interfere with each other.
Described the first tension force assembly is between described traction component and reel 12, for controlling the tension force of the diamond wire 200 on reel 12.In the present embodiment, described the first tension force assembly comprises: the first tension force guide wheel 221 on support 21 is located in activity, be located at the first tension force transition wheel 223 on support 21 and between the first tension force guide wheel 221 and reel 12, be located at the first tension pick-up on the first tension force guide wheel 221, and be electrically connected at the first tension servo motor (not shown) of the first tension force guide wheel 221 and described the first tension pick-up in graphic.Particularly, as previously mentioned, support 21 is " day " type frame structure, the first tension force guide wheel 221 in described the first tension force assembly is located at the top of described the first longeron, the first tension force transition wheel 223 in described the first tension force assembly is located at the bottom of described the first longeron, and, the first tension force guide wheel 221 have on described the first longeron from the first tension force transition wheel 223 different setting parties to, thereby the trend of bootable diamond wire 200.In addition, be located on support 21 for realizing the first tension force guide wheel 221 activities, in the present embodiment, the first tension force guide wheel 221 is support slippage Shang Xia 21 relatively by the first Sliding Structures, , described the first Sliding Structures comprises: along described the first longeron the first slide rail 251 setting up and down, be located on the first tension force guide wheel 221 and be held on the first slide block 253 of the first slide rail 251, and be connected in described the first longeron and the first slide block 253, for the first Pneumatic extension part 255 that drives the slippage Shang Xia 251 of the first slide block 253 first slide rail relative to the first tension force guide wheel 221.In actual applications, described the first tension pick-up is the tension value of diamond wire send the first driving signal in the time that described tension value exceeds the first tension force preset range on sensing the first tension force guide wheel 221 in real time, follow-up, the first driving signal that described the first tension servo motor can send according to described the first tension pick-up drives the tension force of the relative support of the first tension force guide wheel 221 slippage diamond wire 200 between described traction component and reel 12 with adjustment Shang Xia 21.Have again, in the present embodiment, described the first tension pick-up can be any in pressure formula and Hall Mageneto-sensitive type, taking pressure formula as example, described the first tension pick-up is based on such principle: elastomer produces strain under external force, make to stick on the resistance strain gage (conversion element) on its surface also in company with producing distortion, after resistance strain gage distortion, its resistance will change (increase or reduce), through corresponding measuring circuit, this resistance variations is converted to the signal of telecommunication (voltage or electric current) again, thereby complete the process that external force is transformed to the signal of telecommunication, can be derived from the degree of strain according to the described signal of telecommunication, thereby obtain tension value.Further, in the present embodiment, described the first tension servo motor is lifting motor.
Described the second tension force assembly between described traction component and cutting area, the tension force for the diamond wire 200 of controlling described cutting area in the time carrying out cutting operation.In the present embodiment, described the second tension force assembly comprises: the second tension force guide wheel 231 on support 21 is located in activity, be located at the second tension force transition wheel 233 on support 21 and between the second tension force guide wheel 231 and cutting area, be located at the second tension pick-up on the second tension force guide wheel 231, and be electrically connected at the second tension servo motor (not shown) of the second tension force guide wheel 231 and described the second tension pick-up in graphic.Particularly, as previously mentioned, support 21 is " day " type frame structure, the second tension force guide wheel 231 in described the second tension force assembly is located at the top of described the second longeron, the second tension force transition wheel 233 in described the second tension force assembly is located at the bottom of described the second longeron, and, the second tension force guide wheel 231 have on described the second longeron from the second tension force transition wheel 233 different setting parties to, thereby the trend of bootable diamond wire 200.In addition, be located on support 21 for realizing the second tension force guide wheel 231 activities, in the present embodiment, the second tension force guide wheel 231 is support slippage Shang Xia 21 relatively by the second Sliding Structures, , described the second Sliding Structures comprises: along described the second longeron the second slide rail 261 setting up and down, be located on the second tension force guide wheel 231 and be held on the second slide block 263 of the second slide rail 261, and be connected in described the second longeron and the second slide block 263, for the second Pneumatic extension part 265 that drives the slippage Shang Xia 261 of the second slide block 263 second slide rail relative to the second tension force guide wheel 231.In actual applications, described the second tension pick-up is the tension value of diamond wire send two driving signal in the time that described tension value exceeds the second tension force preset range on sensing the second tension force guide wheel 231 in real time, follow-up, the two driving signal that described the second tension servo motor can send according to described the second tension pick-up drives the tension force of the relative support of the second tension force guide wheel 231 slippage diamond wire 200 between described traction component and cutting area with adjustment Shang Xia 21.Have again, in the present embodiment, described the second tension pick-up can be any in pressure formula and Hall Mageneto-sensitive type, taking pressure formula as example, described the second tension pick-up is based on such principle: elastomer produces strain under external force, make to stick on the resistance strain gage (conversion element) on its surface also in company with producing distortion, after resistance strain gage distortion, its resistance will change (increase or reduce), through corresponding measuring circuit, this resistance variations is converted to the signal of telecommunication (voltage or electric current) again, thereby complete the process that external force is transformed to the signal of telecommunication, can be derived from the degree of strain according to the described signal of telecommunication, thereby obtain tension value.Further, in the present embodiment, described the second tension servo motor is lifting motor.
Also it should be noted that, in the tension adjustment mechanism of the utility model multi-wire saw equipment, between the first tension force transition wheel 223 and reel 12, be also provided with glass pulley 241, glass pulley 241 is the trend of bootable diamond wire 200 not only, more can make the smooth and easy line excessively of diamond wire 200 between the first tension force transition wheel 223 in reel 12 and tension adjustment mechanism and more fitly be wound on reel 12.
Below the tension adjustment mechanism of the utility model multi-wire saw equipment is elaborated in the process of diamond wire being carried out to tension adjustment.
Treat processing component 30 at described multi-wire saw equipment and carry out high-tension when cutting, on the diamond wire 200 in described cutting area or reel 12, golden steel wire 200 mutually pushes, rubs, and affects the service life of cut quality or diamond wire.
For described the first tension force assembly: the tension value of diamond wire on real-time sensing the first tension force guide wheel 221 of described the first tension pick-up, and obtain sending when described tension value exceeds the first tension force preset range the first driving signal at sensing; If when the current tension value of described the first driving signal surface is greater than described the first tension force preset range, described the first tension servo motor drives the downward slippage of support 21 relatively by described the first Sliding Structures of described the first tension force guide wheel accordingly, under between described traction component and reel 12, diamond wire can relax, tension force reduces, meanwhile, drive main traction wheel 211 rotation traction tractions and drive reel 12 to rotate winding by coiling servomotor 120 by traction servomotor 210, thereby make the take-up of diamond wire 200, complete the tension force that reduces diamond wire 200; If when the current tension value of described the first driving signal surface is less than described the first tension force preset range, described the first tension servo motor drives the upwards slippage of support 21 relatively by described the first Sliding Structures of described the first tension force guide wheel accordingly, between described traction component and reel 12, diamond wire 200 can more tighten up, and tension force increases.Utilize described the first tension force assembly, can control in real time the tension force of the diamond wire 200 on reel 12.
For described the second tension force assembly: the tension value of diamond wire on real-time sensing the second tension force guide wheel 231 of described the second tension pick-up, and obtain sending when described tension value exceeds the second tension force preset range two driving signal at sensing, if when the current tension value of described the second driving signal surface is greater than described the second tension force preset range, described the second tension servo motor drives the downward slippage of support 21 relatively by described the second Sliding Structures of described the second tension force guide wheel accordingly, under between described traction component and described cutting area, diamond wire can relax, tension force reduces, meanwhile, drive main traction wheel 211 rotation traction tractions and be wound around by the driven by servomotor conductor barrel rotation in described cutting area by traction servomotor 210, thereby make the take-up of diamond wire 200, complete the tension force that reduces diamond wire 200, if when the current tension value of described the second driving signal surface is less than described the second tension force preset range, described the second tension servo motor drives the upwards slippage of support 21 relatively by described the second Sliding Structures of described the second tension force guide wheel accordingly, between described traction component and described cutting area, diamond wire 200 can more tighten up, and tension force increases.Utilize described the second tension force assembly, can control in real time the tension force of the diamond wire 200 in described cutting area.
In sum, the utility model multi-wire saw equipment and tension adjustment mechanism thereof, tension adjustment mechanism wherein comprises two tension force assemblies and the traction component between two tension force assemblies, two traction components are located at respectively between traction component and reel and between traction component and cutting area, play the tension force effect of the diamond wire 200 in tension force and the described cutting area that separates the diamond wire 200 on reel 12, thereby make the tension adjustment of the diamond wire 200 in tension adjustment and the described cutting area of the diamond wire 200 on reel 12 separate, do not interfere with each other, in actual applications, can distinguish the tension force of diamond wire between the tension force of the diamond wire between real-time sensing traction component and reel and traction component and cutting area, compared to prior art, more can be in real time and the tension variation of sensing diamond wire accurately.Further, utilize two tension force assemblies, in the time that the tension value of diamond wire that senses wherein arbitrary section exceeds preset range, by that tension force Component driver that is positioned at that section wherein corresponding tension force guide wheel to be adjusted in time and exactly, the tension force of guaranteeing the diamond wire in tension force and/or the cutting area of the diamond wire on reel meets pre-conditioned all the time, especially, more can guarantee that the tension force of diamond wire in cutting area is greater than the tension force of the diamond wire on reel all the time, thereby avoid the diamond wire wearing and tearing mutually due to overtension on reel, ensure that the cutting process of multi-wire saw equipment is smooth and easy and running is normal.
Claims (10)
1. a tension adjustment mechanism for multi-wire saw equipment, be applied to there is reel, cutting roller and be wound in described reel and described cutting roller on the multi-wire saw equipment of diamond wire, it is characterized in that, described tension adjustment mechanism comprises:
Support, is located on a frame platform;
Be located at the traction component on described support, have by the main traction wheel of a traction servomotor traction and corresponding to described main traction wheel traction wheel;
Be located at the first tension force assembly between described traction component and described reel, have: the first tension force guide wheel on described support is located in activity; Be located at the first tension force transition wheel on described support and between described the first tension force guide wheel and described reel; Be located at the first tension pick-up on described the first tension force guide wheel, for the tension value of diamond wire on the first tension force guide wheel described in sensing and send the first driving signal in the time that described tension value exceeds the first tension force preset range; And be electrically connected at the first tension servo motor of described the first tension force guide wheel and described the first tension pick-up, first drive signal to drive the relatively described support-moving of described the first tension force guide wheel to adjust the tension force of described diamond wire for what send according to described the first tension pick-up;
Be located at the second tension force assembly between described traction component and cutting area, have: the second tension force guide wheel on described support is located in activity; Be located at the second tension force transition wheel on described support and between described the second tension force guide wheel and described cutting area; Be located at the second tension pick-up on described the second tension force guide wheel, for the tension value of diamond wire on the second tension force guide wheel described in sensing and send two driving signal in the time that described tension value exceeds the second tension force preset range; And
Be electrically connected at the second tension servo motor of described the second tension force guide wheel and described the second tension pick-up, drive the relatively described support-moving of described the second tension force guide wheel to adjust the tension force of described diamond wire for the two driving signal sending according to described the second tension pick-up.
2. the tension adjustment mechanism of multi-wire saw equipment according to claim 1, it is characterized in that, described support is " day " type frame structure, described traction component is located on the middle beam of described " day " type frame structure, described the first tension force assembly is respectively on the first longeron and the second longeron relative in described " day " type frame structure with described the second tension force assembly, wherein, described the first tension force guide wheel in described the first tension force assembly is located at the top of described the first longeron, described the first tension force transition wheel in described the first tension force assembly is located at the bottom of described the first longeron, described the second tension force guide wheel in described the second tension force assembly is located at the top of described the second longeron, described the second tension force transition wheel in described the second tension force assembly is located at the bottom of described the second longeron.
3. the tension adjustment mechanism of multi-wire saw equipment according to claim 2, it is characterized in that, the upper and lower slippage of relatively described support by the first Sliding Structures of described the first tension force guide wheel, the upper and lower slippage of relatively described support by the second slippage of described the second tension force guide wheel.
4. the tension adjustment mechanism of multi-wire saw equipment according to claim 3, is characterized in that,
Described the first Sliding Structures comprises: along described the first longeron the first slide rail setting up and down, be located on described the first tension force guide wheel and be held on the first slide block of described the first slide rail, and be connected in described the first longeron and described the first slide block, for the first Pneumatic extension part that drives described the first slide block and the upper and lower slippage of relative described the first slide rail of described the first tension force guide wheel; And
Described the second Sliding Structures comprises: along described the second longeron the second slide rail setting up and down, be located on described the second tension force guide wheel and be held on the second slide block of described the second slide rail, and be connected in described the second longeron and described the second slide block, for the second Pneumatic extension part that drives described the second slide block and the upper and lower slippage of relative described the second slide rail of described the second tension force guide wheel.
5. according to the tension adjustment mechanism of the multi-wire saw equipment described in claim 3 or 4, it is characterized in that,
The first driving signal that described the first tension servo motor sends according to described the first tension pick-up drives the relatively described support-moving of described the first tension force guide wheel to adjust the tension force of described diamond wire, comprise: if when the first driving signal that described the first tension pick-up sends shows that the tension value of diamond wire on described the first tension force guide wheel is greater than the first tension force preset range, described the first tension servo motor drives the downward slippage of the relatively described support of described the first tension force guide wheel accordingly, to reduce the tension force of described diamond wire; If when the first driving signal that described the first tension pick-up sends shows that the tension value of diamond wire on described the first tension force guide wheel is less than the first tension force preset range, described the first tension servo motor drives the upwards slippage of the relatively described support of described the first tension force guide wheel accordingly, to increase the tension force of described diamond wire; And
The two driving signal that described the second tension servo motor sends according to described the second tension pick-up drives the relatively described support-moving of described the second tension force guide wheel to adjust the tension force of described diamond wire, comprise: if when the second driving signal that described the second tension pick-up sends shows that the tension value of diamond wire on described the second tension force guide wheel is greater than the second tension force preset range, described the second tension servo motor drives the downward slippage of the relatively described support of described the second tension force guide wheel accordingly, to reduce the tension force of described diamond wire; If when the second driving signal that described the second tension pick-up sends shows that the tension value of diamond wire on described the second tension force guide wheel is less than the second tension force preset range, described the second tension servo motor drives the upwards slippage of the relatively described support of described the second tension force guide wheel accordingly, to increase the tension force of described diamond wire.
6. the tension adjustment mechanism of multi-wire saw equipment according to claim 5, is characterized in that, described the first tension pick-up and described the second tension pick-up are any in pressure formula and Hall Mageneto-sensitive type.
7. the tension adjustment mechanism of multi-wire saw equipment according to claim 5, is characterized in that, described the first tension servo motor and described the second tension servo motor are lifting motor.
8. the tension adjustment mechanism of multi-wire saw equipment according to claim 1, is characterized in that, between described the first tension force transition wheel and described reel, is also provided with glass pulley.
9. the tension adjustment mechanism of multi-wire saw equipment according to claim 1, is characterized in that, described multi-wire saw equipment is diamond wire extracting machine or diamond wire cutting machine.
10. a multi-wire saw equipment, is characterized in that, includes the tension adjustment mechanism described in any one in claim 1 to 9.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420294800.4U CN203854108U (en) | 2014-06-04 | 2014-06-04 | Multi-line cutting equipment and tension adjusting mechanism thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420294800.4U CN203854108U (en) | 2014-06-04 | 2014-06-04 | Multi-line cutting equipment and tension adjusting mechanism thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104057545A (en) * | 2014-06-04 | 2014-09-24 | 上海日进机床有限公司 | Multi-wire cutting equipment and tension adjusting mechanism thereof |
| WO2023051644A1 (en) * | 2021-09-29 | 2023-04-06 | Tcl中环新能源科技股份有限公司 | Large-size single crystal cutting device and method of use thereof |
-
2014
- 2014-06-04 CN CN201420294800.4U patent/CN203854108U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104057545A (en) * | 2014-06-04 | 2014-09-24 | 上海日进机床有限公司 | Multi-wire cutting equipment and tension adjusting mechanism thereof |
| WO2023051644A1 (en) * | 2021-09-29 | 2023-04-06 | Tcl中环新能源科技股份有限公司 | Large-size single crystal cutting device and method of use thereof |
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Effective date of registration: 20180521 Address after: 314400 4 buildings in No. 17, Shi Dai Road, Haining Economic Development Zone, Haining, Jiaxing, Zhejiang Patentee after: Haining Dijin science and Technology Co., Ltd. Address before: No. 1358, nine dry road, Si Jing Town, Songjiang District, Shanghai Patentee before: Shanghai Nissin Machine Tool Co., Ltd. |
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Effective date of registration: 20180821 Address after: 314400 6 Building 128, Shuang Lian Road, Haining Economic Development Zone, Jiaxing, Zhejiang Patentee after: Zhejiang Ji Ying Precision Machinery Co., Ltd. Address before: 314400 4 buildings in No. 17, Shi Dai Road, Haining Economic Development Zone, Haining, Jiaxing, Zhejiang Patentee before: Haining Dijin science and Technology Co., Ltd. |