CN203853482U - Winding machine - Google Patents
Winding machine Download PDFInfo
- Publication number
- CN203853482U CN203853482U CN201420270079.5U CN201420270079U CN203853482U CN 203853482 U CN203853482 U CN 203853482U CN 201420270079 U CN201420270079 U CN 201420270079U CN 203853482 U CN203853482 U CN 203853482U
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- China
- Prior art keywords
- plate
- motor
- mobile load
- wire
- frame
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- Expired - Fee Related
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Abstract
The utility model relates to a winding machine. The winding machine comprises a frame. A control system, a winding mechanism and a wire feeding mechanism are arranged on the frame. The wire feeding mechanism comprises a double-guide rail, a ball screw rod, a first motor and a movable loading plate which are arranged on the frame. A heating wire coil is arranged on the movable loading plate and used for winding heating wires. The winding mechanism comprises a fixing support and a winding plate. A second motor is arranged on one side of the fixing support, and a rapid clamping mechanism is arranged on the other side of the fixing support, thus winding efficiency of 10 blocks winded per hour of an electric hot plate is achieved. Under control of the control system, pitch range of the heating wires is adjusted to the minimum 2 mm and the maximum 20 mm, fine adjustment is realized with accuracy to two decimal places, and requirement of rapidly feeding the heating wires without breaking is met.
Description
Technical field
The utility model relates to a kind of spiral filament forming machine.
Background technology
The electric hot plate parts that are absolutely necessary in railroad coach space heater, in electric hot plate, electrothermal chip needs to carry out together around heating wire technique in the process of making, electric hot plate heating wire (diameter 0.1,0.12,0.15,0.19,0.21,0.25,0.27,0.29,0.35mm) require uniformly on insulation chip, and can not fracture of wire in wrapping wire process, degree of tightness is suitable, tension can strangle in insulation chip.
The former general employing common electric machine of spiral filament forming machine drives, and gear mechanism transmission, by changing gear size, carrying out adjusting joint distance, wrapping wire pitch is generally 3 to 12 integer, and weak point is that pitch can not finely tune, and can not accomplish 2 pitch, efficiency is low, per hour only can wrapping wire 4～6.
Utility model content
The technical problems to be solved in the utility model is: overcome the deficiencies in the prior art, a kind of spiral filament forming machine is provided, solve the defect of spiral filament forming machine wrapping wire inefficiency in the past.
The utility model solves the technical scheme that its technical problem adopts: a kind of spiral filament forming machine, comprise frame, and in frame, be provided with control system, take-up mechanism and wire feeder,
Described wire feeder comprises the two guide rails, ball screw, the first motor and the mobile load plate that are arranged in frame, on described mobile load plate, the electric filament disc for the heating wire of reeling is installed, the two ends of described ball screw are arranged between two guide rails through a piece, one end at ball-screw is connected with the first motor-driven, the bottom of described mobile load plate is provided with two slide blocks that coordinate with two guide rails respectively, mobile load plate is arranged on two guide rails through slide block, and described ball screw coordinates through mobile load plate and with mobile load plate formation spiral;
Described take-up mechanism comprises and is arranged on the fixed mount in wrapping wire frame and is arranged on the wrapping wire plate on fixed mount, one side of described fixed mount is provided with the second motor, the opposite side of fixed mount is provided with quick clamping mechanism, one end of described wrapping wire plate is connected with the rotating shaft of the second motor, and the other end of wrapping wire plate is connected with quick clamping mechanism;
Described control system forms circuit with the first motor and the second motor respectively and is connected.
Further, described quick clamping mechanism comprises the bearing block that is arranged on fixed mount, screws nut and filament plate grab, and a thread plate grab that screws nut connects, and the other end that screws nut is connected with bearing block through bearing.
Further, on described mobile load plate, be provided with the line-crossing disk for locating heating wire.
Further, described control system comprises electric appliance box and control panel, and described control panel forms and is electrically connected with the first motor and the second motor respectively.
The beneficial effects of the utility model are: the wrapping wire efficiency of electric hot plate is provided, and wrapping wire per hour can reach more than 10; Can make the pitch range of heating wire be adjusted to minimum 2mm through control system control, maximum 20mm, and can realize fine setting, and be accurate to 2 significant digits, can also meet quick wire feed, the not requirement of fracture of wire simultaneously.
Brief description of the drawings
Below in conjunction with accompanying drawing, the utility model is further illustrated.
Fig. 1 is the structural representation of the utility model spiral filament forming machine;
Fig. 2 is the structural representation of wire feeder;
Fig. 3 is the structural representation of take-up mechanism;
Fig. 4 is the structural representation of quick clamping mechanism.
Wherein: 1, frame, 2, wire feeder, 3, take-up mechanism, 4, control system, 5, electric hot plate, 21, two guide rail, 22, ball screw, 23, slide block, 24, mobile load plate, 25, the first motor, 26, electric filament disc, 27, line-crossing disk, 31, fixed mount, 32, wrapping wire plate, 33, the second motor, 34, quick clamping mechanism, 341, bearing block, 342, screw nut, 343, filament plate grab, 41, control panel, 42, electric appliance box.
Detailed description of the invention
By reference to the accompanying drawings the utility model is further described now.The schematic diagram that these accompanying drawings are simplification only illustrates basic structure of the present utility model in a schematic way, and therefore it only shows the formation relevant with the utility model.
A kind of spiral filament forming machine as shown in Figure 1, comprises frame 1, is provided with control system 4, take-up mechanism 3 and wire feeder 2 in frame 1.
As shown in Figure 2, wire feeder 2 comprises the two guide rails 21, ball screw 22, the first motor 25 and the mobile load plate 24 that are arranged in frame 1, electric filament disc 26 for the heating wire of reeling is installed on mobile load plate 24, the heating wire of reeling on electric filament disc 26, electric filament disc 26 is plugged on mobile load plate 24, formation removably connects, and is also provided with the line-crossing disk 27 for locating heating wire on mobile load plate 24.When the heating wire on electric filament disc 26 is being drawn out, can locate through line-crossing disk 27, avoid heating wire slippage or be stuck on mobile load plate 24 from mobile load plate 24, prevent the phenomenon of fracture of wire.
The two ends of ball screw 22 are arranged between two guide rails 21 through a piece, one end and the first motor 25 at ball-screw are in transmission connection, the bottom of mobile load plate 24 is provided with two slide blocks 23 that coordinate with two guide rails 21 respectively, mobile load plate 24 is arranged on two guide rails 21 through slide block 23, ball screw 22 passes mobile load plate 24 and forms spiral with mobile load plate 24 and coordinates, the first motor 25 work drive ball-screw to rotate, thereby drive mobile load plate 24 to move on two guide rails 21.
As shown in Figure 3, take-up mechanism 3 comprises the fixed mount 31 being arranged in wrapping wire frame 1 and is arranged on the wrapping wire plate 32 on fixed mount 31, electric hot plate 5 is first placed on wrapping wire plate 32 in installing, then by clip, electric hot plate 5 is fixed on wrapping wire plate 32, a slice electric hot plate 5 or multi-disc once can be installed, one side of fixed mount 31 is provided with the second motor 33, the opposite side of fixed mount 31 is provided with quick clamping mechanism 34, one end of wrapping wire plate 32 is connected with the rotating shaft of the second motor 33, and the other end of wrapping wire plate 32 is connected with quick clamping mechanism 34.As shown in Figure 4, quick clamping mechanism 34 comprises the bearing block 341 that is arranged on fixed mount 31, screws nut 342 and filament plate grab 343, and a thread plate grab 343 that screws nut 342 connects, and the other end that screws nut 342 is connected with bearing block 341 through bearing.The first motor 25 work drive wrapping wire plate 32 to rotate, thereby realize the motion of coiling heating wire.
Control system 4 comprises electric appliance box 42 and control panel 41, and control panel 41 forms and is electrically connected with the first motor 25 and the second motor 33 respectively.Control panel 41 forms circuit with the first motor 25 and the second motor 33 respectively and is connected, obtain different rotating speeds by controlling two motors at control panel 41, thereby can make heating wire obtain different pitches in the process of reeling, and also improve wrapping wire efficiency.
Electric hot plate 5 is in the process of installing, first electric hot plate 5 is clipped between wrapping wire plate 32, then one end of wrapping wire plate 32 is connected in the rotating shaft of the first motor 25, the other end of wrapping wire plate 32 is stuck on filament plate grab 343, between filament plate grab 343 and locking nut, be threaded connection, and its rotation direction is consistent with the direction that the first motor 25 rotates, screw between nut 342 and bearing block 341 bearing is set, like this between wrapping wire plate 32 and filament plate grab 343 after clamping well, by the installation that spun of filament plate grab 343 and locking nut.
Control two machine operation through control panel 41 simultaneously, mobile load plate 24 and wrapping wire plate 32 are worked simultaneously, wrapping wire plate 32 drives electric hot plate 5 to rotate and the heating wire on electric filament disc 26 can be wound up on electric hot plate 5, the difference of two motor speeds realizes the difference of heating wire pitch on electric hot plate 5, control two motors through control system 4 now, improved the efficiency of wrapping wire.
Taking above-mentioned foundation desirable embodiment of the present utility model as enlightenment, by above-mentioned description, relevant staff can, not departing from the scope of this utility model technological thought, carry out various change and amendment completely.All within spirit of the present utility model and principle, any amendment of making, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (4)
1. a spiral filament forming machine, comprises frame (1), it is characterized in that, is provided with control system (4), take-up mechanism (3) and wire feeder (2) in frame (1),
Described wire feeder (2) comprises the two guide rails (21) that are arranged in frame (1), ball screw (22), the first motor (25) and mobile load plate (24), electric filament disc (26) for the heating wire of reeling is installed on described mobile load plate (24), the two ends of described ball screw (22) are arranged between two guide rails (21) through a piece, one end and the first motor (25) at ball-screw are in transmission connection, the bottom of described mobile load plate (24) is provided with two slide blocks (23) that coordinate with two guide rails (21) respectively, mobile load plate (24) is arranged on two guide rails (21) through slide block (23), described ball screw (22) coordinates through mobile load plate (24) and with mobile load plate (24) formation spiral,
Described take-up mechanism (3) comprises the fixed mount (31) being arranged in wrapping wire frame (1) and is arranged on the wrapping wire plate (32) on fixed mount (31), one side of described fixed mount (31) is provided with the second motor (33), the opposite side of fixed mount (31) is provided with quick clamping mechanism (34), one end of described wrapping wire plate (32) is connected with the rotating shaft of the second motor (33), and the other end of wrapping wire plate (32) is connected with quick clamping mechanism (34);
Described control system (4) forms circuit with the first motor (25) and the second motor (33) respectively and is connected.
2. a kind of spiral filament forming machine according to claim 1, it is characterized in that, described quick clamping mechanism (34) comprises the bearing block (341) that is arranged on fixed mount (31), screws nut (342) and filament plate grab (343), a thread plate grab (343) that screws nut (342) connects, and the other end that screws nut (342) is connected with bearing block (341) through bearing.
3. a kind of spiral filament forming machine according to claim 1, is characterized in that, is provided with the line-crossing disk (27) for locating heating wire on described mobile load plate (24).
4. a kind of spiral filament forming machine according to claim 1, it is characterized in that, described control system (4) comprises electric appliance box and control panel, and described control panel forms and is electrically connected with the first motor (25) and the second motor (33) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420270079.5U CN203853482U (en) | 2014-05-23 | 2014-05-23 | Winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420270079.5U CN203853482U (en) | 2014-05-23 | 2014-05-23 | Winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203853482U true CN203853482U (en) | 2014-10-01 |
Family
ID=51603361
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420270079.5U Expired - Fee Related CN203853482U (en) | 2014-05-23 | 2014-05-23 | Winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203853482U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104525790A (en) * | 2014-12-23 | 2015-04-22 | 何雲彬 | Workpiece clamping device of filament winder |
| CN104759867A (en) * | 2015-03-23 | 2015-07-08 | 邝嘉豪 | Resistance wire mounting machine |
| CN104812105A (en) * | 2015-03-23 | 2015-07-29 | 国家电网公司 | Electrothermal assembly production equipment |
| CN104858340A (en) * | 2015-05-19 | 2015-08-26 | 上海大学 | Double-face wire winding mechanism used for mica sheets of electric oven |
| CN108015193A (en) * | 2016-11-02 | 2018-05-11 | 上海展荟诗实业有限公司 | A kind of device being used for around spring |
| CN110193571A (en) * | 2019-05-30 | 2019-09-03 | 上海第一机床厂有限公司 | Wire feeder and method for manufacturing spring |
-
2014
- 2014-05-23 CN CN201420270079.5U patent/CN203853482U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104525790A (en) * | 2014-12-23 | 2015-04-22 | 何雲彬 | Workpiece clamping device of filament winder |
| CN104759867A (en) * | 2015-03-23 | 2015-07-08 | 邝嘉豪 | Resistance wire mounting machine |
| CN104812105A (en) * | 2015-03-23 | 2015-07-29 | 国家电网公司 | Electrothermal assembly production equipment |
| CN104812105B (en) * | 2015-03-23 | 2019-11-22 | 国家电网公司 | A kind of electric-heating assembly production equipment |
| CN104858340A (en) * | 2015-05-19 | 2015-08-26 | 上海大学 | Double-face wire winding mechanism used for mica sheets of electric oven |
| CN108015193A (en) * | 2016-11-02 | 2018-05-11 | 上海展荟诗实业有限公司 | A kind of device being used for around spring |
| CN110193571A (en) * | 2019-05-30 | 2019-09-03 | 上海第一机床厂有限公司 | Wire feeder and method for manufacturing spring |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141001 Termination date: 20210523 |