CN203846303U - Three-roller glazing calender for textiles - Google Patents
Three-roller glazing calender for textiles Download PDFInfo
- Publication number
- CN203846303U CN203846303U CN201420278638.7U CN201420278638U CN203846303U CN 203846303 U CN203846303 U CN 203846303U CN 201420278638 U CN201420278638 U CN 201420278638U CN 203846303 U CN203846303 U CN 203846303U
- Authority
- CN
- China
- Prior art keywords
- roll
- roller
- textiles
- ray machines
- cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model relates to a three-roller glazing calender for textiles. The three-roller glazing calender comprises a frame, a cloth inlet device, three rollers, a cooling device, a cloth outlet device and a pressurization device, wherein the three rollers are respectively an upper roller, a middle roller and a lower roller which are sequentially arranged from top to bottom; particularly the upper roller is a spindle-shaped roller and is fixedly arranged on the frame; the middle roller and the lower roller are respectively a mirror surface heating roller and a hydraulic equalizing roller and are movably arranged on the frame; the upper roller, the middle roller and the lower roller can respectively rotate around the axes; the middle roller is a driving roller; the upper roller and the lower roller are driven rollers; the pressurization device is connected with the lower roller. According to the three-roller glazing calender disclosed by the utility model, the deformation of the rollers is canceled in the pressurization process, pressures of cloth on different breadths are uniform, and the softness, glossiness and fiber tightness degree of the processed cloth are uniform. In addition, the glazing calender disclosed by the utility model is suitable for the cloth with any thickness and made of any materials, and the rollers are not required to be frequently replaced in the process of replacing the cloth.
Description
Technical field
The utility model relates to a kind of after-finishing of textile products calender.
Background technology
In order to prevent the distortion of roll in textiles calendering process, cause the fineness of product fabric width different parts different with pliability, simple way is exactly roll to be made to spindle offset the deformation in the course of work, but fusiform shortcoming is after roll shape is fixing, can only be applicable to a kind of pressure, if the cloth of processing changes, will convert operating pressure, thereby also just need to convert roll, not only troublesome poeration but also cost are high, need to be equipped with different rolls.In order to overcome this difficult problem, hydraulic pressure even roller has been invented respectively by KUSTERS company and the RAMISEH company of Germany, there is cavity roll inside, pass into hydraulic oil, in work, exert pressure, use the distortion of the counteracted by pressure roll of hydraulic oil, guarantee the uniformity of roll, the pressure of roll internal hydraulic pressure also can regulate, and realizes roll deformation in various degree, coordinates different operating pressures.But existing calender is all even roller to be used separately, has limited the performance of its effect.In addition,, in prior art, three rolling ray machines normally central roll are fixed, upper and lower two rolls connect pressue device, during work, upper and lower two rolls are pressed toward middle, make to produce pressure between topping roll and central roll, central roll and bottom roll, and cloth is processed.Such mounting means more easily makes roll generation deformation, makes the different fabric widths of cloth position upward pressure inhomogeneous, and the pliability of finished fabric, glossiness, the fiber degree of compacting all can be inhomogeneous.
Summary of the invention
Technical problem to be solved in the utility model is to overcome the deficiencies in the prior art to provide a kind of improved used for textiles three rolling ray machines.
For solving above technical problem, the utility model is taked following technical scheme:
A kind of used for textiles three rolling ray machines, it comprises frame, entering arrangment, three rolls, cooling device, cloth discharge device， outlet assembly and pressue devices, described three rolls are respectively topping roll, central roll and the bottom roll setting gradually from top to bottom, particularly, described topping roll is spindle roller, is fixedly installed in frame; Central roll and bottom roll are respectively minute surface warm-up mill and hydraulic pressure even roller, and are all arranged on actively in frame; Topping roll, central roll and bottom roll can rotate around Pivot Point Center line respectively, and central roll is drive roll, and topping roll and bottom roll are driven voller, and pressue device is connected with bottom roll.
Preferably, the outermost diameter of topping roll is 490 ~ 510mm, and intermediate deformation maximum is 50.
According to a concrete aspect, described topping roll comprises roll shaft and be arranged on the body of roll outside roll shaft, and the material of the body of roll is nylon, and the thickness of the body of roll is 60 ~ 80mm.
According to a concrete and preferred aspect, described topping roll comprises roll shaft and is arranged on the body of roll outside roll shaft, and this body of roll consists of the nanometer alumina modified nylon layer that is arranged on the pure nylon layer on roll shaft and be arranged on outside pure nylon layer.Nanometer alumina modified nylon is compared and is had good elasticity, hardness and frictional property with common nylon, is more suitable for as roll surface.
Preferably, the thickness of pure nylon layer is 35mm ~ 45mm, and the thickness of nanometer alumina modified nylon layer is 30mm ~ 40mm.Particularly, the thickness of pure nylon layer is for example 40mm, and the thickness of nanometer alumina modified nylon layer is 30mm.
Preferably, the diameter of described central roll is 350 ~ 370mm, is specifically as follows for example 360mm.Common minute surface warm-up mill diameter is between 400 ~ 500mm, the utility model is by minute surface warm-up mill reduced to 350 ~ 370mm, after diameter diminishes, contact-making surface between mirror roller and upper and lower two rolls diminishes, under same pressure, contact-making surface pressure increases, force of sliding friction between roll compacting face becomes large in the course of the work, fabric fibre is produced to the effect of " stranding ", can be by the more dispersion of fiber filaments afterturn, it is flat that fiber becomes, space between fiber is reduced, reduce cloth air penetrability, improve cloth anti-chiseling down effect.Meanwhile, after fiber is crushed, flatness is higher, more soft, and glossiness is better, produces epithelium effect.
Preferably, the diameter of described bottom roll is 410 ~ 430mm.
Preferably, the length of described three rolls is identical, and roll surface length is 1700mm ~ 1900mm.
According to a concrete and preferred aspect: the outermost diameter of described topping roll is 500mm, and the diameter of described central roll is 360mm, and the diameter of described bottom roll is 420mm, and the roll surface length of described three rolls is 1800mm.
Particularly, described pressue device is pressurization oil cylinder.Preferably, pressue device is arranged on bottom roll below.
According to the utility model, described textiles comprises various fabrics.
Due to the enforcement of above technical scheme, the utility model compared with prior art tool has the following advantages:
The utility model is used for three rolling ray machines by even roller and spindle roller, combines with minute surface warm-up mill, can bring into play more fully the effect of even roller and spindle roller, makes cloth wrap minute surface warm-up mill, makes full use of the energy of heating, reduces energy consumption.Three rolling ray machines of the present utility model, in pressure process, the deformation of roll is cancelled, and the different fabric width upward pressures of cloth are even, guarantee that pliability, glossiness and fiber after the fabric of the processing degree of compacting is even.In addition, the utility model calender is suitable for the cloth of any thickness and material, without the frequent roll of changing when changing cloth.
Accompanying drawing explanation
Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in more detail:
Fig. 1 is according to the structural representation of three rolling ray machines of the present utility model;
Fig. 2 is according to the schematic diagram of three rollers of three rolling ray machines of the present utility model;
Wherein: 1, topping roll; 2, central roll; 3, bottom roll; 4, pressurization oil cylinder; 5, hydraulic oil carrier pipe.
The specific embodiment
Three rolling ray machines comprise frame, entering arrangment, cloth discharge device， outlet assembly, cooling device, three rolls and a pressurization oil cylinder 4.Frame, entering arrangment, cloth discharge device， outlet assembly, cooling device are all identical with existing three rolling ray machines.The utility model improves material, type, combination and the cloth travel track that is three rolls.
As shown in Figure 1, in frame, install roll 1 topmost, this topping roll 1 is spindle, diameter 500mm, intermediate deformation maximum is 50 (mid diameter is 500.50mm, and two ends diameter is 500mm), be fixed on the upper end of frame, can not move, but can be around self axis rotation.Topping roll 1 is comprised of roll shaft and the body of roll, and the material of roll shaft is No. 48 carbon steels, diameter 360mm.The body of roll consists of the thick pure nylon layer of 40mm and the thick nanometer alumina modified nylon layer of 30mm.Central roll 2 is installed in the middle of frame, and it is minute surface warm-up mill, and diameter 360mm can be movable.The bottom bottom roll 3 of installing, it is imported hydraulic even roller, by hydraulic oil carrier pipe 5, passes into hydraulic oil, the distortion of the counteracted by pressure roll of hydraulic oil in work, thus coordinate different operating pressures.Bottom roll 3 diameters are 420mm.Three roll length are identical, roll surface length 1800mm, total length 2500mm.Bottom roll 3 positioned beneath pressurization oil cylinders 4.The oil cylinder 4 that pressurizes during work upwards promotes bottom roll 3 and central roll 2, makes between bottom roll 3 and central roll 2, and all produces pressure between central roll 2 and topping roll 1.Central roll 2 is drive roll, and topping roll 1 and bottom roll 3 are driven voller.
As shown in Figure 2, during work, cloth enters calender from entering arrangment, then enter the roll compacting face between bottom roll (even roller) 3 and central roll (minute surface warm-up mill) 2, carry out roll compacting for the first time, then cloth is wrapped on central roll (minute surface warm-up mill) 2, along with the rolling of roll enters the roll compacting face between central roll (minute surface warm-up mill) 2 and topping roll 1, carry out secondary roll compacting, then, after chill roll is cooling, through cloth discharge device， outlet assembly, go out calender.
Three rolling ray machine tools of the present utility model have the following advantages:
1, hydraulic pressure even roller is used for to three rolling ray machines, is used in conjunction with minute surface warm-up mill and spindle nylon roller, expanded the range of application of even roller.
2, by upper and lower two rolls of three rolling ray machines toward central roll pressurization change into a bottom roll toward above two rolls pressurizations, only have a roll topmost to fix, the pressurization that can make progress under pressure of bottom roll and central roll.Between such three rolls, all become pressure adjustable, offset the limitation that spindle roll is only applicable to a kind of pressure, be applicable to the cloth of any thickness and material, without the frequent roll of changing when changing cloth.
3, cloth wraps the half range of heating mirror roller roll surface in process, and heating surface area is larger, heats more evenly, and heat utilization ratio is higher, heat time heating time is longer, causes cloth contraction, arranges tightr between fiber, reduce cloth air penetrability, improve cloth anti-chiseling down effect, improve cloth glossiness.
4, common minute surface warm-up mill diameter is between 400 ~ 500mm, the utility model arrives 360mm by minute surface warm-up mill reduced, after diameter diminishes, contact-making surface between mirror roller and upper and lower two rolls diminishes, under same pressure, contact-making surface pressure increases, force of sliding friction between roll compacting face becomes large in the course of the work, fabric fibre is produced to the effect of " stranding ", can be by the more dispersion of fiber filaments afterturn, it is flat that fiber becomes, space between fiber is reduced, reduce cloth air penetrability, improve cloth anti-chiseling down effect.Meanwhile, after fiber is crushed, flatness is higher, more soft, and glossiness is better, produces epithelium effect.
5, spindle topping roll top layer is nanometer alumina modified nylon layer, has increased the ABRASION RESISTANCE of roll, extends roll working life, strengthened the elastic hardness of roll, increased the frictional force between roll, same by the more dispersion of fabric fibre afterturn, improve flatness, glossiness and pliability.Heat resistance and thermal conductivity are better, improve heat resistance, nylon roller can be applied to the calendering technique that temperature is higher, expand the range of application of nylon roller, and thermal conductivity better can make spread heat more even, and the cloth performance after processing is homogeneous more also.
Above the utility model is described in detail; its object is to allow the personage who is familiar with this art can understand content of the present utility model and be implemented; can not limit protection domain of the present utility model with this; all equivalences of doing according to Spirit Essence of the present utility model change or modify, and all should be encompassed in protection domain of the present utility model.
Claims (10)
1. used for textiles three rolling ray machines, it comprises frame, entering arrangment, three rolls, cooling device, cloth discharge device， outlet assembly and pressue devices, described three rolls are respectively topping roll, central roll and the bottom roll setting gradually from top to bottom, it is characterized in that: described topping roll is spindle roller, is fixedly installed in described frame; Described central roll and bottom roll are respectively minute surface warm-up mill and hydraulic pressure even roller, and are all arranged on actively in described frame; Described topping roll, central roll and bottom roll can rotate around Pivot Point Center line respectively, and described central roll is drive roll, and described topping roll and bottom roll are driven voller, and described pressue device is connected with described bottom roll.
2. used for textiles three rolling ray machines according to claim 1, is characterized in that: the outermost diameter of described topping roll is 490 ~ 510mm, and intermediate deformation maximum is 50.
3. used for textiles three rolling ray machines according to claim 1 and 2, is characterized in that: described topping roll comprises roll shaft and be arranged on the body of roll outside described roll shaft, and the material of the described body of roll is nylon, and the thickness of the described body of roll is 60 ~ 80mm.
4. used for textiles three rolling ray machines according to claim 1 and 2, it is characterized in that: described topping roll comprises roll shaft and is arranged on the body of roll outside described roll shaft, the described body of roll consists of the nanometer alumina modified nylon layer that is arranged on the pure nylon layer on roll shaft and be arranged on outside pure nylon layer, the thickness of described pure nylon layer is 35mm ~ 45mm, and the thickness of described nanometer alumina modified nylon layer is 30mm ~ 40mm.
5. used for textiles three rolling ray machines according to claim 1, is characterized in that: the diameter of described central roll is 350 ~ 370mm.
6. used for textiles three rolling ray machines according to claim 1, is characterized in that: the diameter of described bottom roll is 410 ~ 430mm.
7. used for textiles three rolling ray machines according to claim 1, is characterized in that: the length of described three rolls is identical, and roll surface length is 1700mm ~ 1900mm.
8. used for textiles three rolling ray machines according to claim 1, it is characterized in that: the outermost diameter of described topping roll is 500mm, the diameter of described central roll is 360mm, and the diameter of described bottom roll is 420mm, and the roll surface length of described three rolls is 1800mm.
9. used for textiles three rolling ray machines according to claim 1, is characterized in that: described pressue device is pressurization oil cylinder.
10. used for textiles three rolling ray machines according to claim 9, is characterized in that: described pressue device is arranged on described bottom roll below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420278638.7U CN203846303U (en) | 2014-05-28 | 2014-05-28 | Three-roller glazing calender for textiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420278638.7U CN203846303U (en) | 2014-05-28 | 2014-05-28 | Three-roller glazing calender for textiles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203846303U true CN203846303U (en) | 2014-09-24 |
Family
ID=51559340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420278638.7U Active CN203846303U (en) | 2014-05-28 | 2014-05-28 | Three-roller glazing calender for textiles |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203846303U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103966793A (en) * | 2014-05-28 | 2014-08-06 | 苏州棠华纳米科技有限公司 | Three-roller calendar for textile and textile calendaring method |
| CN111778658A (en) * | 2019-04-03 | 2020-10-16 | 李雅 | One-soaking multi-rolling type low-belt liquid-volume padder |
-
2014
- 2014-05-28 CN CN201420278638.7U patent/CN203846303U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103966793A (en) * | 2014-05-28 | 2014-08-06 | 苏州棠华纳米科技有限公司 | Three-roller calendar for textile and textile calendaring method |
| CN103966793B (en) * | 2014-05-28 | 2015-10-28 | 苏州棠华纳米科技有限公司 | A kind of three rolling ray machines used for textiles and textiles calendering process |
| CN111778658A (en) * | 2019-04-03 | 2020-10-16 | 李雅 | One-soaking multi-rolling type low-belt liquid-volume padder |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103966793B (en) | A kind of three rolling ray machines used for textiles and textiles calendering process | |
| CN204737480U (en) | Weaving is with receiving cloth device | |
| CN204285998U (en) | Wrap-up is dried in a kind of printing and dyeing | |
| CN203846303U (en) | Three-roller glazing calender for textiles | |
| CN201669968U (en) | Transfer printing device of cold transfer printing machine | |
| CN105417259A (en) | Double-surface ironing winding machine | |
| CN103334192B (en) | A kind of carbon fibre stretching device | |
| CN206416653U (en) | A kind of woollen blanket tensioning apparatus of heat-transfering printing machine | |
| CN206184915U (en) | Tandem mill is used in steel band production | |
| CN105297521B (en) | Energy-efficient calendering device for cardboard paper with function of adjusting smoothness | |
| CN200998936Y (en) | Roller transfer device for cold transfer printing | |
| CN206598442U (en) | A kind of calendar rolls are away from adjusting means | |
| CN201915246U (en) | Open-width woolen blanket shaper | |
| CN203846304U (en) | Nano-alumina-modified nylon roller and glazing calender comprising nano-alumina-modified nylon roller | |
| CN105964691A (en) | Novel ten-roller steel plate cold-rolling mill structure | |
| CN101387074B (en) | Ironing machines | |
| CN105350210A (en) | Calender | |
| CN202779511U (en) | Pre-rotation input mechanism of two-roller straightening machine | |
| CN201660767U (en) | Non-woven fiber plate production line | |
| CN204074831U (en) | A kind of continuous recurvation equipment of rolled metal composite strip | |
| CN101092803A (en) | Super soft press-polishing machine | |
| CN202064183U (en) | Single-belt type calender | |
| CN203768661U (en) | High-speed double-pressure area three-roll planishing mill | |
| CN206512452U (en) | A kind of simple laboratory mangle to chemical ＆ blended fabric sample Final finishing | |
| CN202610560U (en) | Stepless pressure regulation roller calendering machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |