CN203843155U - Automatic tipping casting molding device - Google Patents
Automatic tipping casting molding device Download PDFInfo
- Publication number
- CN203843155U CN203843155U CN201420122751.6U CN201420122751U CN203843155U CN 203843155 U CN203843155 U CN 203843155U CN 201420122751 U CN201420122751 U CN 201420122751U CN 203843155 U CN203843155 U CN 203843155U
- Authority
- CN
- China
- Prior art keywords
- casting
- cover board
- seal cover
- cast
- tumbling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005266 casting Methods 0.000 title claims abstract description 64
- 238000000465 moulding Methods 0.000 title claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000001746 injection moulding Methods 0.000 claims description 28
- 239000007788 liquid Substances 0.000 claims description 14
- 239000003643 water by type Substances 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 abstract description 6
- 239000000956 alloy Substances 0.000 abstract description 6
- 229910001297 Zn alloy Inorganic materials 0.000 abstract description 3
- 239000002893 slag Substances 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 206010053615 Thermal burn Diseases 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004382 potting Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000006188 syrup Substances 0.000 description 3
- 235000020357 syrup Nutrition 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model discloses an automatic tipping casting molding device. The automatic tipping casting molding device comprises a hydraulic tipping device, a middle transitional ladle, a tipping casting ladle and a casting die. The hydraulic tipping device, the middle transitional ladle, the tipping casting ladle and the casting die are sequentially connected from the top to the bottom. A first casting water outlet is formed in the hydraulic tipping device. The upper surface of the middle transitional ladle is provided with a first casting water inlet. The lower end of the side surface of the middle transitional ladle is provided with a second casting water outlet. A second casting water inlet and a third casting water outlet are formed in the tipping casting ladle. A third casting water inlet is formed in the casting die. The first casting water outlet is abutted with the first casting water inlet. The second casting water outlet is abutted with the second casting water inlet. The third casting water outlet is abutted with the third casting water inlet. The automatic tipping casting molding device has following beneficial effects: the automatic tipping casting molding device is simple in structure, convenient in operation and stable and controllable in casting speed in absence of impact; casting automation is achieved; air contact is reduced by a zinc alloy solution; oxide is reduced; slag inclusion of oxide in alloy pig is avoided; high working efficiency is obtained; and accidents such as empyrosis and collision are eradicated.
Description
Technical field
The utility model relates to the one cast molding device of automatically tumbling.
Background technology
At present both at home and abroad in alloy melt cast molding process, main technique has: common casting, subcontract casting etc.Common casting: to be all workman holding alloy melt casting with spoon in common casting, relatively effort of workman's operation, work under bad environment, efficiency is extremely low and can not be continuous, and input cost is larger, often has scald, a generation of the accident of damaging; Subcontract casting: subcontract that casting casting environment is severe, under labor productivity, require workman's work compound two or three, the weight of every formation of lots ingot is all because people determines, product quality heterogeneity.
Utility model content
The purpose of this utility model is to provide the one cast molding device of automatically tumbling.
For solving the problems of the technologies described above, the technical solution of the utility model is:
The one cast molding device of automatically tumbling, comprises the hydraulic dumping device, the centre that join successively from top to bottom excessively wrap, tumble casting ladle and water injection molding, hydraulic dumping device be provided with the first cast delivery port; The upper surface of middle transition bag is provided with first and is poured into the mouth of a river, and side low side is provided with the second cast delivery port; The casting ladle of tumbling is provided with second and is poured into the mouth of a river and the 3rd cast delivery port, watering injection molding is provided with the 3rd and is poured into the mouth of a river, the first cast delivery port and first is poured into the mouth of a river and docks, the second cast delivery port and second is poured into the mouth of a river and docks, and the 3rd cast delivery port and the 3rd is poured into the mouth of a river and docks.
Above-mentioned docking refers to: the potting syrup flowing out from a cast delivery port just in time flows into being poured into the mouth of a river of docking with it.
Said apparatus is by the control of PIC circuit control system, and PIC circuit control system comprises: plc, miniature relay, A.C. contactor, approach switch, frequency converter, level control probe etc.
When production, open industrial furnace hydraulic dumping device, make alloy melt slowly pour in the middle of excessive bag, then open casting machine and circuit control system, flow into again and water mold when melt flows into through middle excessively bag the casting ladle of tumbling, complete cast.
Said apparatus poring rate is stable, there is no percussion, and zinc alloy solution is reduced and the contacting of air, and has reduced oxide, and alloy pig does not have oxide slag inclusion now to look like; Multistep continuous pouring, has purified molten metal, has improved the purity of product.
The invention of tilt bed automatic casting system device, greatly reduces workman's labour intensity, has improved work effect, the accident such as stopped scald, damage.
Control for convenient, hydraulic dumping device comprises body of heater, crucible, connecting rod and the first cylinder, and crucible is located in body of heater; One end of connecting rod is rotatably connected on furnace body outer wall, and the connecting rod other end is fixed on basal plane, and one end of the first cylinder is connected with connecting rod, and the other end of the first cylinder is connected on furnace body outer wall.
Basal plane is instigated the fixing installed surface in connecting rod one end.
Above-mentioned body of heater is used for the metal in heating crucible, makes it be molten into molten metal.
In order further to reduce the oxidation of molten metal; crucible is provided with the first seal cover board; the first cast delivery port is located on the first seal cover board, is also provided with the first protection tracheae communicating with crucible: between the first seal cover board and crucible, be provided with the first sealing strip on the first seal cover board.
Control exactly for convenient, the casting ladle of tumbling comprises inclusion, support and the second cylinder, and inclusion is rotatably connected on support; The second cylinder vertically arranges, and its one end is connected on support, and the other end is connected on inclusion.Can control by the second cylinder like this rotation of inclusion, thereby realize the inflow of potting syrup and pour out.
In order to realize automation completely, control more exactly the uniformity of product, the above-mentioned cast molding device of automatically tumbling, also comprises casting machine and liquid surface probing needle, waters injection molding and is located on casting machine; Liquid surface probing needle one end is connected on casting machine, and the liquid surface probing needle other end stretches into and waters injection molding.Water injection molding and be provided with approach switch.
When cast, in the time that liquid surface probing needle obtains liquid level and puts signal in place, that end that stretches into the liquid surface probing needle that waters injection molding lifts, tumble casting ladle under the effect of cylinder to layback, casting machine rotation enters the next one and waters injection molding position, water the approach switch that the injection molding place of putting in place has mould to put in place, put in place when watering injection molding, when approach switch obtains watering injection molding and puts signal in place, casting machine stops, water injection molding liquid-level probe suitable for reading and fall, the casting ladle of tumbling turns forward under the effect of cylinder, starts the second mould casting.
For the oxidation with further avoiding potting syrup, centre is excessively wrapped and is provided with the second seal cover board, and first is poured into the mouth of a river is located on the second seal cover board, and the second seal cover board is provided with the first emergency air inlet; The casting ladle of tumbling is provided with the 3rd seal cover board, and second is poured into the mouth of a river is located on the 3rd seal cover board, and the 3rd seal cover board is provided with the second emergency air inlet; Water injection molding and be provided with the 3rd seal cover board, the 3rd is poured into the mouth of a river is located on the 3rd seal cover board, and the 3rd seal cover board is provided with the second protection tracheae; The 3rd seal cover board and water and be provided with the second sealing strip between injection molding; The 3rd seal cover board is provided with two handles that are oppositely arranged.
Automatically the cast molding device of tumbling, also comprises automatically the tumble PIC circuit control system of cast molding device of control.
The not specified technology of the utility model is prior art.
The utility model cast molding apparatus structure of automatically tumbling is simple, easy to use, realized the automation of cast and poring rate stablize easy to control, there is no an impact, zinc alloy solution is reduced and the contacting of air, reduced oxide, alloy pig does not have oxide slag inclusion now to look like; The labour intensity that greatly reduces workman, has improved work effect, the accident such as stopped scald, damage.
Brief description of the drawings
Fig. 1 is the utility model cast molding apparatus structure schematic diagram of automatically tumbling.
In figure, 1 for watering injection molding, and 2 is the casting ladle of tumbling, and 3 is middle excessively bag, and 4 is crucible, and 5 is body of heater, and 6 is the second cast delivery port, and 7 is casting machine, and 8 is support, and 9 is the second cylinder, and 10 is liquid surface probing needle, and 11 is connecting rod, and 12 is the first cylinder.
Detailed description of the invention
In order to understand better the utility model, further illustrate content of the present utility model below in conjunction with embodiment, but content of the present utility model is not only confined to the following examples.
Embodiment 1
The cast molding device of automatically tumbling as shown in Figure 1, comprises the hydraulic dumping device, the centre that join successively from top to bottom excessively wrap, tumble casting ladle and water injection molding, hydraulic dumping device be provided with the first cast delivery port; The upper surface of middle transition bag is provided with first and is poured into the mouth of a river, and side low side is provided with the second cast delivery port; The casting ladle of tumbling is provided with second and is poured into the mouth of a river and the 3rd cast delivery port, watering injection molding is provided with the 3rd and is poured into the mouth of a river, the first cast delivery port and first is poured into the mouth of a river and docks, the second cast delivery port and second is poured into the mouth of a river and docks, and the 3rd cast delivery port and the 3rd is poured into the mouth of a river and docks.
Hydraulic dumping device comprises body of heater, crucible, connecting rod and the first cylinder, and crucible is located in body of heater; One end of connecting rod is rotatably connected on furnace body outer wall, and the connecting rod other end is fixed on basal plane, and one end of the first cylinder is connected with connecting rod, and the other end of the first cylinder is connected on furnace body outer wall; Crucible is provided with the first seal cover board, and the first cast delivery port is located on the first seal cover board, is also provided with the first protection tracheae communicating with crucible: between the first seal cover board and crucible, be provided with the first sealing strip on the first seal cover board.
The casting ladle of tumbling comprises inclusion, support and the second cylinder, and inclusion is rotatably connected on support; The second cylinder vertically arranges, and its one end is connected on support, and the other end is connected on inclusion.
Automatically the cast molding device of tumbling, also comprises casting machine and liquid surface probing needle, waters injection molding and is located on casting machine; Liquid surface probing needle one end is connected on casting machine, and the liquid surface probing needle other end stretches into and waters injection molding; Water injection molding and be provided with approach switch.
Centre is excessively wrapped and is provided with the second seal cover board, and first is poured into the mouth of a river is located on the second seal cover board, and the second seal cover board is provided with the first emergency air inlet; The casting ladle of tumbling is provided with the 3rd seal cover board, and second is poured into the mouth of a river is located on the 3rd seal cover board, and the 3rd seal cover board is provided with the second emergency air inlet.
Water injection molding and be provided with the 3rd seal cover board, the 3rd is poured into the mouth of a river is located on the 3rd seal cover board, and the 3rd seal cover board is provided with the second protection tracheae; The 3rd seal cover board and water and be provided with the second sealing strip between injection molding; The 3rd seal cover board is provided with two handles that are oppositely arranged.
The above-mentioned cast molding device of automatically tumbling is by the control of PIC circuit control system.
Claims (10)
1. the cast molding device of automatically tumbling, is characterized in that: comprise the hydraulic dumping device, the centre that join successively from top to bottom excessively wrap, tumble casting ladle and water injection molding, hydraulic dumping device be provided with the first cast delivery port; The upper surface of middle transition bag is provided with first and is poured into the mouth of a river, and side low side is provided with the second cast delivery port; The casting ladle of tumbling is provided with second and is poured into the mouth of a river and the 3rd cast delivery port, watering injection molding is provided with the 3rd and is poured into the mouth of a river, the first cast delivery port and first is poured into the mouth of a river and docks, the second cast delivery port and second is poured into the mouth of a river and docks, and the 3rd cast delivery port and the 3rd is poured into the mouth of a river and docks.
2. the cast molding device of automatically tumbling as claimed in claim 1, is characterized in that: hydraulic dumping device comprises body of heater, crucible, connecting rod and the first cylinder, and crucible is located in body of heater; One end of connecting rod is rotatably connected on furnace body outer wall, and the connecting rod other end is fixed on basal plane, and one end of the first cylinder is connected with connecting rod, and the other end of the first cylinder is connected on furnace body outer wall.
3. the cast molding device of automatically tumbling as claimed in claim 2; it is characterized in that: crucible is provided with the first seal cover board; the first cast delivery port is located on the first seal cover board, is also provided with the first protection tracheae communicating with crucible: between the first seal cover board and crucible, be provided with the first sealing strip on the first seal cover board.
4. the cast molding device of automatically tumbling as described in claim 1-3 any one, is characterized in that: the casting ladle of tumbling comprises inclusion, support and the second cylinder, and inclusion is rotatably connected on support; The second cylinder vertically arranges, and its one end is connected on support, and the other end is connected on inclusion.
5. the cast molding device of automatically tumbling as described in claim 1-3 any one, is characterized in that: also comprise casting machine and liquid surface probing needle, water injection molding and be located on casting machine; Liquid surface probing needle one end is connected on casting machine, and the liquid surface probing needle other end stretches into and waters injection molding.
6. the cast molding device of automatically tumbling as described in claim 1-3 any one, is characterized in that: water injection molding and be provided with approach switch.
7. the cast molding device of automatically tumbling as described in claim 1-3 any one, is characterized in that: centre is excessively wrapped and is provided with the second seal cover board, and first is poured into the mouth of a river is located on the second seal cover board, and the second seal cover board is provided with the first emergency air inlet.
8. the cast molding device of automatically tumbling as described in claim 1-3 any one, is characterized in that: the casting ladle of tumbling is provided with the 3rd seal cover board, and second is poured into the mouth of a river is located on the 3rd seal cover board, and the 3rd seal cover board is provided with the second emergency air inlet.
9. the cast molding device of automatically tumbling as described in claim 1-3 any one, it is characterized in that: it is characterized in that: water injection molding and be provided with the 3rd seal cover board, the 3rd is poured into the mouth of a river is located on the 3rd seal cover board, and the 3rd seal cover board is provided with the second protection tracheae; The 3rd seal cover board and water and be provided with the second sealing strip between injection molding; The 3rd seal cover board is provided with two handles that are oppositely arranged.
10. the cast molding device of automatically tumbling as described in claim 1-3 any one, is characterized in that: also comprise automatically the tumble PIC circuit control system of cast molding device of control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420122751.6U CN203843155U (en) | 2014-03-18 | 2014-03-18 | Automatic tipping casting molding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420122751.6U CN203843155U (en) | 2014-03-18 | 2014-03-18 | Automatic tipping casting molding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203843155U true CN203843155U (en) | 2014-09-24 |
Family
ID=51556216
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420122751.6U Expired - Lifetime CN203843155U (en) | 2014-03-18 | 2014-03-18 | Automatic tipping casting molding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203843155U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105903914A (en) * | 2016-06-12 | 2016-08-31 | 中国恩菲工程技术有限公司 | Ingot casting device |
| CN106111963A (en) * | 2016-07-18 | 2016-11-16 | 嘉善鑫海精密铸件有限公司 | A kind of pre-anti-oxidation treatment device of molten iron |
| CN107186204A (en) * | 2017-05-27 | 2017-09-22 | 江西安讯实业股份有限公司 | A kind of pouring device for manufacturing high reliability cable |
| CN107891130A (en) * | 2017-12-29 | 2018-04-10 | 湖北启宏热工设备有限公司 | A kind of aluminium alloy cast ingot stove |
| CN112808979A (en) * | 2021-01-08 | 2021-05-18 | 谭治和 | Porous alloy material casting device |
-
2014
- 2014-03-18 CN CN201420122751.6U patent/CN203843155U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105903914A (en) * | 2016-06-12 | 2016-08-31 | 中国恩菲工程技术有限公司 | Ingot casting device |
| CN106111963A (en) * | 2016-07-18 | 2016-11-16 | 嘉善鑫海精密铸件有限公司 | A kind of pre-anti-oxidation treatment device of molten iron |
| CN106111963B (en) * | 2016-07-18 | 2018-04-27 | 嘉善鑫海精密铸件有限公司 | A kind of pre- anti-oxidation treatment device of molten iron |
| CN107186204A (en) * | 2017-05-27 | 2017-09-22 | 江西安讯实业股份有限公司 | A kind of pouring device for manufacturing high reliability cable |
| CN107891130A (en) * | 2017-12-29 | 2018-04-10 | 湖北启宏热工设备有限公司 | A kind of aluminium alloy cast ingot stove |
| CN112808979A (en) * | 2021-01-08 | 2021-05-18 | 谭治和 | Porous alloy material casting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221130 Address after: 211211 No. 11, Kaiping Road, Industrial Market Center, Dongping Street, Lishui District, Nanjing, Jiangsu Patentee after: NANJING YUNHAI SPECIAL METALS Co.,Ltd. Address before: 211224 Yun Hai Road, crystal bridge, Lishui District, Nanjing, Jiangsu Patentee before: NANJING YUNKAI ALLOY CO.,LTD. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230901 Address after: 211212 No. 11 Kaiping Road, Industrial Concentration Zone, Dongping Street, Lishui District, Nanjing City, Jiangsu Province Patentee after: Nanjing Yunhai Aluminum Industry Co.,Ltd. Address before: 211211 No. 11, Kaiping Road, Industrial Market Center, Dongping Street, Lishui District, Nanjing, Jiangsu Patentee before: NANJING YUNHAI SPECIAL METALS Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140924 |