CN203834035U - GFRPP (Glass Fiber Reinforced Polypropylene) all-plastic corrosion-resistant energy-saving electrolytic tank - Google Patents
GFRPP (Glass Fiber Reinforced Polypropylene) all-plastic corrosion-resistant energy-saving electrolytic tank Download PDFInfo
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- CN203834035U CN203834035U CN201420249628.0U CN201420249628U CN203834035U CN 203834035 U CN203834035 U CN 203834035U CN 201420249628 U CN201420249628 U CN 201420249628U CN 203834035 U CN203834035 U CN 203834035U
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Abstract
The utility model relates to a GFRPP (Glass Fiber Reinforced Polypropylene) all-plastic corrosion-resistant energy-saving electrolytic tank. A tank body is a square tank body with an upper opening, which is formed by welding a bottom plate, side plates, end plates and outer reinforced plastic profiles on four sides, an electrolyte level adjusting device is arranged at an electrolyte waste outlet located in the front of the tank body, the electrolyte level is adjusted by enabling a screw connector to move up and down in the electrolyte level adjusting device; an electrolyte overflow box is arranged at the end opposite to the end through which electrolyte enters in the tank body, the electrolyte overflow box is fixed in the tank body in a welding manner and the upper end of the electrolyte overflow box is horizontally consistent with the top end of the tank body, copper bar support sizing racks are fixed at the periphery of the top of the tank body in a welding manner; bottom plastic profiles are formed by connecting one-step molded bottom plastic short beams and bottom plastic long beams together and the bottom plastic profiles and the tank body are fixed and integrally welded into a whole. By virtue of the electrolytic tank disclosed by the utility model, the power consumption can be reduced by 1% based on the traditional electrodeposition power consumption.
Description
Technical field
The utility model relates to hydrometallurgy industry, is a kind of all-plastic corrosion-resistant energy-saving electrolyzer specifically.
Background technology
Aqueous solution electrodeposition in hydrometallurgy: as the electrolytic deposition process of the one-tenth metal forms such as nickel, cobalt, calcium halophosphate activated by antimony andmanganese, copper, zinc, bismuth, lead completes in electrolyzer.Electrolyzer is generally square trough, is also the storage tank in electrodeposition solution process, requires the corrosion of electrolyzer acid-and base-resisting, salt electrolyte medium, and non-leakage, do not hang solution, good insulation preformance, long service life, convenient for maintaining and frequency of maintenance are few.
Now current electrolyzer mostly is several forms such as concrete lining glass reinforced plastic, all-glass fibre reinforced plastic, resin concrete one-piece casting, Reinforced Polypropylene welding, wood liner polyvinyl chloride soft board.Concrete lining electrolyte tank made from glass reinforced plastics is to adopt Steel Concrete to water to build up after electrolyzer, is inside and outside manually papering glass reinforced plastic formation cell body.All-glass fibre reinforced plastic electrolyzer be steel as skeleton, paper the overall cell body of rear formation with resin and woven fiber glass.Resin concrete electrolytic tank be by reinforcing bar weave be put into mould in, by after resin and quartz sand mix, be poured into and in mould, form cell body.Reinforced Polypropylene electrolyzer is will after polypropylene board, cutting of material, adopt artificial hot jet welding and form cell body.Wood lined with PVC soft board is to make after electrolyzer skeleton with wood, liner polyvinyl chloride soft board in electrolyzer.
Concrete lining electrolyte tank made from glass reinforced plastics, all electrolyte tank made from glass reinforced plastics, resin concrete to build electrolyzer be all resin and material is bonding becomes to form in enhancing.Because electrolytic solution is generally vitriol or hydrochloride system, and be the solution of high density, therefore easy crystallization.Glass reinforced plastic, resin concrete electrolytic tank are along with the passing of duration of service, and resin can be gradually aging, produces local mesh, thereby make electrolytic solution in groove, hang stream, causes conduction, increase power consumption.In addition in process of production, when lifting electrodeposition plate and cleaning electrolyzer, can produce unavoidably the collision to electrolyzer, because glass reinforced plastic, the relative fragility of resin concrete are large, therefore easily cause the breakage of glass reinforced plastic, resin concrete, thereby the electrolytic solution sagging of electrolyzer is increased, more increased electrical conductor, power consumption has also increased simultaneously.
Reinforced Polypropylene electrolyzer is that increase polypropylene board, section bar are formed a team to be manually welded through blanking, tradition Reinforced Polypropylene electrolyzer has solved insulation, corrosion resistant problem, but because bottom does not have section bar, and manually welding, cause integral rigidity deficiency, not adapting to aspect unsettled electrolyzer and the in-pulp electrolysis groove with barrier film, stirring, be further improved.
Wood liner polyvinyl chloride soft board is to make after electrolyzer skeleton with wood, by polyvinyl chloride soft board liner in electrolyzer.Because the erosion resistance of wood is poor, use after for some time, electrolyzer just there will be the situations such as distortion, corrosion, thereby reduced electrolyzer work-ing life, changed frequently, maintenance cost is high, and will make electrolyzer and will use a large amount of timber, unfriendly to environment.
Summary of the invention
The utility model is for above-mentioned the deficiencies in the prior art, a kind of all insulation, high rigidity are provided, reduce electric energy loss, improve electrodeposition electricity effect, realize cell body unsettled, meet barrier film in-pulp electrolysis requirement, make simple, manufacturing cost is low and the GFRPP all-plastic corrosion-resistant energy-saving electrolyzer of long service life.
The purpose of this utility model completes by following scheme:
A kind of GFRPP all-plastic corrosion-resistant energy-saving electrolyzer, comprise bottom plastic section bar, cell body (7), diaphragm frame bracing frame (9), electrolytic solution spill case (8), electrolyte level setting device (5), diaphragm frame (10) and copper bar supporting and shaping frame (4), described cell body (7) is by base plate, side plate, the square cell body (7) of the upper shed that end plate and four side external reinforcing plastic materials are welded, the electrolysis waste solution exit anterior at cell body (7) arranges electrolyte level setting device (5), electrolyte level setting device (5) moves up and down the adjusting of carrying out electrolyzer liquid level by screw connector, electrolytic solution spill case (8) is arranged on the termination, opposite that cell body (7) electrolyte inside enters, electrolytic solution spill case (8) be fixed by welding in cell body (7) and upper end consistent with cell body (7) top level, in cell body (7) top surrounding by being welded and fixed copper bar supporting and shaping frame (4), described bottom plastic section bar adopts one-time formed bottom plastic short beam (1) and the long beam of bottom plastic (2) to be formed by connecting, and is welded bottom plastic section bar and cell body (7) are fixedly welded into a whole by machinery.
As optimal technical scheme of the present utility model:
Described cell body (7) interior welds diaphragm frame bracing frame (9), at the upper diaphragm frame (10) of installing of diaphragm frame bracing frame (9).
Described bottom plastic section bar, cell body (7), diaphragm frame bracing frame (9), electrolytic solution spill case (8), electrolyte level setting device (5), diaphragm frame (10) and copper bar supporting and shaping frame (4) all adopt GFRPP glass-reinforced polypropylene sheet material and section bar.
The horizontal plastics stiffening web of described cell body (7) the four side outside weldings vertical plastics stiffening web of one-time formed cell body (3) and cell body (6) reinforcement of weld, the vertical plastics stiffening web of cell body (3) and the horizontal plastics stiffening web of cell body (6) that are welded into a whole with cell body (7) adopt GFRPP section bar.
The vertical plastics stiffening web of cell body (3) and the horizontal plastics stiffening web of cell body (6) of the welding of the outside surrounding of described cell body (7) side adopt plastic material square tube.
Described electrolytic solution spill case (8) is apart from cell body (7) bottom 100-200mm.
Described glass-reinforced polypropylene GlassFiberReinforcedPolypropylene. is called for short GFRPP.
Technique effect of the present utility model:
1, adopt overall plastic making, the inside and outside corrosion resistance nature of cell body is guaranteed.Overall leveling in groove, smooth welding joint, solution does not produce therein hangs stream, has realized all insulation, has reduced power consumption, has improved electrodeposition electricity effect.According to statistic data, use practical this novel electrolytic bath, can on traditional electrodeposition power consumption basis, reduce by 1% power consumption.
2, the electrolyzer that the utility model provides adopts one-time formed GFRPP (glass-reinforced polypropylene) section bar and sheet material, and the Young's modulus of material is improved, and the moment of inertia of bottom plastic structure is improved.Cell body adopts bending and molding welding, sweating soldering, microcomputerized control welding.Bulk strength, the rigidity of cell body are guaranteed, and make all-plastic obtain application in unsettled, barrier film, stirring electrolyzer.
3, the utility model provides electrolyzer shock resistance is higher, simple, the long service life of clear groove in production process, and the electrolyzer of scrapping is recyclable, environmentally friendly.
Brief description of the drawings
Fig. 1 is cut-away structure chart of the present utility model;
Fig. 2 is stereographic map of the present utility model;
Number in the figure is: 1-bottom plastic short beam, the long beam of 2-bottom plastic, the vertical plastics stiffening web of 3-cell body, 4-copper bar supporting and shaping frame, 5-electrolyte level setting device, the horizontal plastics stiffening web of 6-cell body, 7-cell body, 8-electrolytic solution spill case, 9-diaphragm frame bracing frame, 10-diaphragm frame.
Embodiment
The GFRPP all-plastic corrosion-resistant energy-saving electrolyzer that the utility model provides, the bottom plastic section bar, cell body 7, diaphragm frame bracing frame 9, diaphragm frame 10, electrolytic solution spill case 8, electrolyte level setting device 5, diaphragm frame 10 and the copper bar supporting and shaping frame 4 that are formed by connecting by bottom plastic short beam 1 and the long beam 2 of bottom plastic are made.If wherein electrodeposition process needs diaphragm electrodeposition, diaphragm frame bracing frame according to electrolytic cell body size and allocation, arranges diaphragm frame specification according to electrolyzer electrodeposition process simultaneously.If what electrolysis process did not need diaphragm electrolysis just not arranges diaphragm frame and diaphragm frame support.Electrolyte level setting device combines with glass-reinforced polypropylene GFRPP plastic plate and PVC.Manufacturing process steps is as follows:
First calculate the relevant data in electrolyzer according to cathode-anode plate in electrolysis process and electrical efficiency, to in related data substitution strength checking software, carry out analog intensity checking computations, according to the specification of the selected glass-reinforced polypropylene GFRPP plastic plate of software checking computation results and section bar.Carry out the schema of electrolyzer making draws with selected plastic material and sheet material.
By GFRPP board making cell body, as the cell body 7 in Fig. 2.Carry out bending hot melt molding with bending press, weld assistant formation by microcomputerized control simultaneously, cell body 7 welding fabrications are integrated.
The long beam 2 of bottom plastic short beam 1 in Fig. 1 and bottom plastic is one-time formed GFRPP section bars, according to making schema, bottom plastic short beam 1 and the long beam 2 use microcomputerized control of bottom plastic is welded into a whole.
Bottom plastic short beam 1 and the long beam 2 of bottom plastic are placed on to the bottom of cell body 7 and are welded into a whole.The vertical plastics stiffening web 3 of one-time formed GFRPP section bar cell body and the horizontal plastics stiffening web 6 of cell body are welded into a whole with cell body 7 simultaneously.
Copper bar supporting and shaping frame 4 is one-time formed GFRPP section bar, and copper bar supporting and shaping frame 4 and cell body 7 are welded into a whole.Electrolytic solution spill case 8 is one-time formed GFRPP section bar, and electrolysis spill case 8 and cell body 7 are welded into a whole.
Electrolyte level setting device 5 is GFRPP and PVC subassembly, moves up and down, with manually screw connector and cell body being welded into a whole by screw connector.
If electrolysis process requirement has diaphragm electrolysis, just according to processing requirement, diaphragm frame 10 and diaphragm frame bracing frame 9 are set, adopt one-time formed GFRPP section bar to make diaphragm frame bracing frame 9, diaphragm frame 10 is arranged on diaphragm frame bracing frame 9, diaphragm frame bracing frame 9 and cell body 7 are welded into a whole.
Claims (6)
1.GFRPP all-plastic corrosion-resistant energy-saving electrolyzer, it is characterized in that, comprise bottom plastic section bar, cell body (7), diaphragm frame bracing frame (9), electrolytic solution spill case (8), electrolyte level setting device (5), diaphragm frame (10) and copper bar supporting and shaping frame (4), described cell body (7) is by base plate, side plate, the square cell body (7) of the upper shed that end plate and four side external reinforcing plastic materials are welded, the electrolysis waste solution exit anterior at cell body (7) arranges electrolyte level setting device (5), electrolyte level setting device (5) moves up and down the adjusting of carrying out electrolyzer liquid level by screw connector, electrolytic solution spill case (8) is arranged on the termination, opposite that cell body (7) electrolyte inside enters, electrolytic solution spill case (8) be fixed by welding in cell body (7) and upper end consistent with cell body (7) top level, in cell body (7) top surrounding by being welded and fixed copper bar supporting and shaping frame (4), described bottom plastic section bar adopts one-time formed bottom plastic short beam (1) and the long beam of bottom plastic (2) to be formed by connecting, and bottom plastic section bar and cell body (7) are fixedly welded into a whole.
2. GFRPP all-plastic corrosion-resistant energy-saving electrolyzer according to claim 1, is characterized in that, described cell body (7) interior welds diaphragm frame bracing frame (9), at the upper diaphragm frame (10) of installing of diaphragm frame bracing frame (9).
3. GFRPP all-plastic corrosion-resistant energy-saving electrolyzer according to claim 1 and 2, it is characterized in that, described bottom plastic section bar, cell body (7), diaphragm frame bracing frame (9), electrolytic solution spill case (8), electrolyte level setting device (5), diaphragm frame (10) and copper bar supporting and shaping frame (4) all adopt GFRPP glass-reinforced polypropylene sheet material and section bar.
4. GFRPP all-plastic corrosion-resistant energy-saving electrolyzer according to claim 1, it is characterized in that, the horizontal plastics stiffening web of described cell body (7) the four side outside weldings vertical plastics stiffening web of one-time formed cell body (3) and cell body (6) reinforcement of weld, the vertical plastics stiffening web of cell body (3) and the horizontal plastics stiffening web of cell body (6) that are welded into a whole with cell body (7) adopt GFRPP section bar.
5. GFRPP all-plastic corrosion-resistant energy-saving electrolyzer according to claim 4, is characterized in that, the vertical plastics stiffening web of cell body (3) and the horizontal plastics stiffening web of cell body (6) of the welding of the outside surrounding of described cell body (7) side adopt plastic material square tube.
6. GFRPP all-plastic corrosion-resistant energy-saving electrolyzer according to claim 1, is characterized in that, described electrolytic solution spill case (8) is apart from cell body (7) bottom 100-200mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420249628.0U CN203834035U (en) | 2014-05-15 | 2014-05-15 | GFRPP (Glass Fiber Reinforced Polypropylene) all-plastic corrosion-resistant energy-saving electrolytic tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420249628.0U CN203834035U (en) | 2014-05-15 | 2014-05-15 | GFRPP (Glass Fiber Reinforced Polypropylene) all-plastic corrosion-resistant energy-saving electrolytic tank |
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| Publication Number | Publication Date |
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| CN203834035U true CN203834035U (en) | 2014-09-17 |
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| CN201420249628.0U Expired - Fee Related CN203834035U (en) | 2014-05-15 | 2014-05-15 | GFRPP (Glass Fiber Reinforced Polypropylene) all-plastic corrosion-resistant energy-saving electrolytic tank |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103014777A (en) * | 2012-12-10 | 2013-04-03 | 江苏晨力环保科技有限公司 | Energy-saving electrolytic tank |
-
2014
- 2014-05-15 CN CN201420249628.0U patent/CN203834035U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103014777A (en) * | 2012-12-10 | 2013-04-03 | 江苏晨力环保科技有限公司 | Energy-saving electrolytic tank |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140917 Termination date: 20200515 |