CN203823995U - Assembly structure of air-conditioning controller power device and air conditioner - Google Patents
Assembly structure of air-conditioning controller power device and air conditioner Download PDFInfo
- Publication number
- CN203823995U CN203823995U CN201420209397.0U CN201420209397U CN203823995U CN 203823995 U CN203823995 U CN 203823995U CN 201420209397 U CN201420209397 U CN 201420209397U CN 203823995 U CN203823995 U CN 203823995U
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- China
- Prior art keywords
- power device
- air
- radiator
- ceramic gasket
- assembly structure
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004378 air conditioning Methods 0.000 title abstract 4
- 239000000919 ceramic Substances 0.000 claims abstract description 52
- 238000009413 insulation Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 239000004519 grease Substances 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000002788 crimping Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 241000283080 Proboscidea <mammal> Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Landscapes
- Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)
Abstract
The utility model provides the assembly structure of an air-conditioning controller power device and an air conditioner, wherein the problem in the prior art that a positioning hole in a fixed ceramic gasket and a positioning hole in a radiator are usually dislocated relative to each other during the assembly process of an existing power device to result in the incapability of the fastening effect of screws can be solved. The assembly structure of the air-conditioning controller power device comprises a radiator, a power device and a ceramic gasket. The radiator, the ceramic gasket and the power device are fixedly integrated as a whole. The mounting surface of the radiator is fixedly provided with an insulated limiting bracket. The limiting bracket is provided with a limiting frame and the ceramic gasket is arranged in the limiting frame. Therefore, the ceramic gasket is limited by the limiting bracket, and is prevented from moving during the movement of the control panel of an air-conditioning controller. In this way, positioning holes on the radiator and the ceramic gasket are prevented from dislocating, so that screws can be conveniently fastened. The assembly and production efficiency is improved and the reliability of products is improved at the same time.
Description
Technical field
The utility model belongs to air conditioner refrigerating technical field, is specifically related to the improvement of air-conditioner controller power device assembly structure.
Background technology
On the pfc circuit plate of air-conditioner controller, there is multiple power device, such as IGBT, power diode etc.Because power device generation heat in service, need to attach it on radiator and dispel the heat.But IGBT, power diode are non-insulated power devices, therefore it directly can not be installed on radiator, need to increase insulation spacer between itself and radiator, for not affecting heat radiation, therefore select both to insulate, ceramic gasket that again can good heat conductive is as the medium between power device and fin.
In the pfc circuit plate production process of air-conditioner controller, there is power device, insulation spacer, the assembling crimping problem between radiator.Current solution as depicted in figs. 1 and 2, on the installed surface 1.1 of radiator 1, place the position of IGBT, power diode and first place a large ceramic gasket 2, hole alignment on the interstitial hole 2.1 of ceramic gasket 2 and the installed surface 1.1 of radiator 1, then control panel power device 3 is spread to silicone grease, be put into the correspondence position on radiator 1, a pressing plate 5 is placed in front at the control panel 4 at IGBT, power diode power device 3 places, with screw 6, pressing plate 5 and radiator 1 is fastening, together with power device 3, ceramic gasket 2 being firmly fixed with radiator 1.
There is following shortcoming and defect in prior art: 1, when assembling, locating hole on ceramic gasket and the locating hole of radiator are first aimed at, but place while thering is the control panel of the power device that wipes silicone grease in the above, if control panel moves a little, can drive ceramic gasket to move, so, the locating hole of ceramic gasket and the locating hole of radiator will misplace, and causing cannot screw fastening; 2, ceramic gasket is because its matter is crisp, and during with screw crimping, if the radiator flatness below large ceramic gasket is inadequate, ceramic gasket is very easy to crush.
Utility model content
The utility model proposes a kind of assembly structure and air-conditioner of air-conditioner controller power device, can solve prior art power device when assembling fixedly the locating hole on ceramic gasket easily with radiator on locating hole generation misplace, cause cannot screw fastening problem.
In order to reach above-mentioned technical purpose, the technical scheme of the assembly structure of the air-conditioner controller power device that the utility model proposes is, a kind of assembly structure of air-conditioner controller power device, the ceramic gasket that comprises radiator, power device and fit with the installed surface of radiator between radiator and power device, described radiator, ceramic gasket, power device screw are fixed as one, on the installed surface of described radiator, be installed with the limiting bracket of insulation, described limiting bracket has limitting casing, and described ceramic gasket is positioned at described limitting casing.
The edge of described ceramic gasket and the inward flange of described limitting casing fit tightly.
On the installed surface of described radiator, have locating hole, described limiting bracket has location leg, and described location leg is plugged in described locating hole.
Described limitting casing has at least one and its frame inner region is partitioned into the medial support bar of a plurality of subregions.
The thickness of described limitting casing is greater than the thickness of described ceramic gasket.
The utility model has also proposed a kind of air-conditioner, comprises controller of air conditioner, and described air-conditioner controller has the assembly structure of above-mentioned air-conditioner controller power device.
Compared with prior art, the utlity model has following advantage and good effect:
1, by limiting bracket, to ceramic gasket, carry out spacing, make ceramic gasket can not move along with the movement of the control panel of air-conditioner controller, avoid the locating hole dislocation on radiator and ceramic gasket, be convenient to screw fastening, improve assembling and production efficiency, improved the reliability of product simultaneously;
2, when power device is while being a plurality of, limitting casing inner region is partitioned into the subregion of respective numbers by medial support bar correspondence, thereby can reduce the contact area of ceramic gasket and radiator, greatly reduce the impact of radiator flatness on ceramic gasket, reduced the possibility that ceramic gasket crushes due to radiator out-of-flatness;
3, simple in structure, easy for installation, cost is low.
Accompanying drawing explanation
Fig. 1 is the structural representation one of the assembly structure of prior art air-conditioner controller power device;
Fig. 2 is the structural representation two (omitting pressing plate and control panel) of the assembly structure of prior art air-conditioner controller power device;
The structural representation of the assembly structure of Fig. 3 the utility model air-conditioner controller power device;
Fig. 4 is the side view of Fig. 3;
Fig. 5 is the assembly structure of the utility model air-conditioner controller power device and the structural representation after control panel assembling;
Fig. 6 is the assembly structure schematic diagram of power device, ceramic gasket and limiting bracket in the utility model embodiment;
Fig. 7 is the structural representation of limiting bracket in the utility model embodiment.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in more detail.
With reference to Fig. 3 to Fig. 7, the assembly structure of the present embodiment air-conditioner controller power device, comprise radiator 1, power device 2 and the ceramic gasket 3 between radiator 1 and power device 2, power device 2 passes through pin welded and installed on control panel 4, be power device 2, ceramic gasket and limiting bracket 5 between radiator 1 and control panel 4, after above-mentioned each parts assembling as shown in Figure 5.As shown in Fig. 3, Fig. 4 and Fig. 6, radiator 1 comprises installed surface 1.1 and has the radiating surface 1.2 of radiating fin, ceramic gasket 3 fits with the installed surface 1.1 of radiator 1, radiator 1, power device 2 and ceramic gasket 3 threes are fixed as one by screw fastening, on the installed surface 1.1 of radiator 1, be installed with the limiting bracket 5 of insulation, limiting bracket 5 has limitting casing 5.1, and ceramic gasket 3 is positioned at limitting casing 5.1.
The assembling process of the assembly structure of the present embodiment air-conditioner controller power device is: limiting bracket 5 is installed on the installed surface 1.1 of radiator 1, then ceramic gasket 3 is put in the limitting casing 5.1 of limiting bracket 5, by limitting casing 5.1, undertaken spacing, the screw hole of ceramic gasket 3 is the screw hole of centering radiator 1 just in time, how the control panel 4 no matter being placed on ceramic gasket 3 moves, spacing due to limitting casing 5.1, ceramic gasket 3 can not move dislocation, power device on control panel 42 is spread after silicone grease, be assembled on electric fitting box, power device 2 aligns ceramic gasket 3, urgent in power device 2 with screw, ceramic gasket 3 is fixed on radiator 1, assembled.
Why limiting bracket 5 is insulation material, because ceramic gasket 3 will contact with the power device 2 on control panel 4, limiting bracket 5 also can inevitably contact with power device 2, and limiting bracket 5 is installed on radiator 1, because power device 2 is nonisulated material, for preventing conduction, limiting bracket 5 is made by insulating materials such as plastics or quartz or high strength glass materials.
For further strengthening the position-limiting action of 5 pairs of ceramic gaskets 3 of limiting bracket, the inward flange of the edge of ceramic gasket 3 and limitting casing 5.1 fits tightly.
Fixing as for limiting bracket 5 on the installed surface 1.1 of radiator 1, in the present embodiment, on the installed surface 1.1 of radiator 1, be provided with locating hole (not shown), limiting bracket 5 has the location leg 5.2 that is positioned at limitting casing 5.1 places, bight, locates leg 5.2 corresponding inserted in locating hole, thereby limiting bracket 5 is installed on radiator 1, adopt this fixed structure, simple in structure, easy for installation, processing cost is low.Certainly, also can adopt other fixed forms, such as gluing or screw fastening etc.
Because the nonisulated power device on the control panel 4 of air-conditioner controller has IGBT, power diode etc. conventionally, for making to adopt a limiting bracket 5 be able to carry out spacing to a plurality of power devices 2, in the present embodiment, there is at least one medial support bar 5.3, medial support bar 5.3 can be one-body molded with limitting casing 5.1, the frame inner region of limitting casing 5.1 is partitioned into a plurality of subregions, make limitting casing 5.1 be " day " font or " order " font or sphere of movements for the elephants shape etc., to place varying number, dissimilar power device 2.
For preventing that ceramic gasket 3 from skidding off limiting bracket 5, the thickness of limitting casing 5.1 is greater than the thickness of ceramic gasket 3, and ceramic gasket 3 will embed in limitting casing 5.1, and top is lower than the top of limitting casing 5.1, in the present embodiment, the thickness of limitting casing 5.1 is 3mm, and the thickness of ceramic gasket 3 is about 1.5mm.
The present embodiment has also proposed a kind of air-conditioner, comprise controller of air conditioner, the assembly structure of the air-conditioner controller power device of air-conditioner controller, referring to the description of embodiment and the accompanying drawing 3 to 7 of the assembly structure of the utility model air-conditioner controller power device, does not repeat them here.
The above, it is only preferred embodiment of the present utility model, be not the utility model to be done to the restriction of other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solutions of the utility model content that do not depart from, any simple modification, equivalent variations and the remodeling above embodiment done according to technical spirit of the present utility model, still belong to the protection domain of technical solutions of the utility model.
Claims (6)
1. the assembly structure of an air-conditioner controller power device, the ceramic gasket that comprises radiator, power device and fit with the installed surface of radiator between radiator and power device, described radiator, ceramic gasket, power device screw are fixed as one, it is characterized in that: the limiting bracket that is installed with insulation on the installed surface of described radiator, described limiting bracket has limitting casing, and described ceramic gasket is positioned at described limitting casing.
2. the assembly structure of air-conditioner controller power device according to claim 1, is characterized in that: the edge of described ceramic gasket and the inward flange of described limitting casing fit tightly.
3. the assembly structure of air-conditioner controller power device according to claim 2, is characterized in that: on the installed surface of described radiator, have locating hole, described limiting bracket has location leg, and described location leg is plugged in described locating hole.
4. according to the assembly structure of the air-conditioner controller power device described in any one in claim 1-3, it is characterized in that: described limitting casing has at least one and its frame inner region is partitioned into the medial support bar of a plurality of subregions.
5. the assembly structure of air-conditioner controller power device according to claim 4, is characterized in that: the thickness of described limitting casing is greater than the thickness of described ceramic gasket.
6. an air-conditioner, comprises controller of air conditioner, it is characterized in that: described air-conditioner controller has the assembly structure of the air-conditioner controller power device described in any one in claim 1 to 5.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420209397.0U CN203823995U (en) | 2014-04-28 | 2014-04-28 | Assembly structure of air-conditioning controller power device and air conditioner |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420209397.0U CN203823995U (en) | 2014-04-28 | 2014-04-28 | Assembly structure of air-conditioning controller power device and air conditioner |
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CN203823995U true CN203823995U (en) | 2014-09-10 |
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CN201420209397.0U Expired - Fee Related CN203823995U (en) | 2014-04-28 | 2014-04-28 | Assembly structure of air-conditioning controller power device and air conditioner |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105430983A (en) * | 2015-12-16 | 2016-03-23 | 长沙广义变流技术有限公司 | Simple limiting structure |
CN110057062A (en) * | 2019-04-17 | 2019-07-26 | 广东美的制冷设备有限公司 | Power device and radiator are installed in place detection method and air conditioner |
CN114938569A (en) * | 2021-11-30 | 2022-08-23 | 杭州先途电子有限公司 | Controller and device installation method |
-
2014
- 2014-04-28 CN CN201420209397.0U patent/CN203823995U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105430983A (en) * | 2015-12-16 | 2016-03-23 | 长沙广义变流技术有限公司 | Simple limiting structure |
CN110057062A (en) * | 2019-04-17 | 2019-07-26 | 广东美的制冷设备有限公司 | Power device and radiator are installed in place detection method and air conditioner |
CN114938569A (en) * | 2021-11-30 | 2022-08-23 | 杭州先途电子有限公司 | Controller and device installation method |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140910 |
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CF01 | Termination of patent right due to non-payment of annual fee |