CN203818181U - Novel automatic cutting machine capable of being regulated and controlled and used for plastic corrugated pipe - Google Patents
Novel automatic cutting machine capable of being regulated and controlled and used for plastic corrugated pipe Download PDFInfo
- Publication number
- CN203818181U CN203818181U CN201420248093.5U CN201420248093U CN203818181U CN 203818181 U CN203818181 U CN 203818181U CN 201420248093 U CN201420248093 U CN 201420248093U CN 203818181 U CN203818181 U CN 203818181U
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- China
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- cutting
- plastic film
- fixed card
- film capicitor
- cutting machine
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- Expired - Fee Related
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Abstract
The utility model relates to a novel automatic cutting machine capable of being regulated and controlled and used for a plastic corrugated pipe, and belongs to the field of electromechanical gas. Two conveyor belts of a gear delivery mechanism are driven by two main driving wheels and eight driven wheels respectively, and different intervals are controlled by four gears at the bottom of a machine body; a microcomputer controller is installed on one side of the machine body and respectively connected with an infrared detection locating mechanism and a step motor; the infrared detection locating mechanism is installed in front of a cutter knife and cutting and fixing clamping grooves; a pneumatic control knife rest and the cutting and fixing clamping grooves are controlled by a pneumatic device, the upper semicircular cutting and fixing clamping groove and the lower semicircular cutting and fixing clamping groove are rotated to be combined and are driven by the pneumatic device to fix a pipe during cutting, and the pipe is cut by an upper tool bit and a lower tool bit. The automatic cutting machine has the advantages that the structure is novel and simple, design is reasonable, cutting precision is high, the automatic cutting machine can be highly regulated and controlled and efficiently automated, the microcomputer controller is used for regulating and controlling cutting quantity and cutting length, is easy and convenient to operate and greatly improves cutting efficiency, and practicability is high.
Description
Technical field
The association areas such as the utility model relates to electrical-mechanical field, and particularly a kind of novel controllable type plastic film capicitor automatic gas cutting machine is applied to wire harness assembling, and part is supporting.
Background technology
at present, the plastic bellow cutting machine that domestic each large assembling factory is used is all the module motor speed of measuring forming machine by encoder, calculates the staple fiber ppd of plastic film capicitor according to the speed proportional of motor speed and tube forming.But the data that in fact calculate and the physical length of plastic film capicitor are devious, and existing machine can not effectively control cutter head cutting position, cannot precisely descend cutter at bellows crest place, thereby the insulated hull of scratching electric wire exists potential safety hazard.And existing corrugated-pipe-cutting can only cut for the plastic film capicitor tubing of certain specific dimensions, cannot meet the requirement of many size cuttings.In addition, existing cutting machine does not have other auxiliary body to fix bellows at cutter head place, easily occur the unsettled phenomenon of incision site, causes the otch of corrugated pipe irregular.
Summary of the invention
The purpose of this utility model is to provide a kind of novel controllable type plastic film capicitor automatic gas cutting machine, solves the problems referred to above that existing prior art exists.Adopt pneumatic means control cutter head and upper and lower two cutting draw-in grooves, can fix the adjustable cutting fixed card slot of tubing, for the infrared ray sensing checkout gear that precisely detects bellows crest location and can carry out automatic fine tuning, the novel controllable type plastic film capicitor automatic gas cutting machine that the devices such as the microcomputer controller of the gear conveyer belt that spacing is adjustable and control staple fiber ppd and quantity combine.Realize precise positioning and cutting to plastic film capicitor crest, solved existing cutting machine and cannot accurately locate the deficiency of limiting to cut form, realized high-efficient automatic.
Above-mentioned purpose of the present utility model is achieved through the following technical solutions:
Novel controllable type plastic film capicitor automatic gas cutting machine, comprise gear connecting gear, microcomputer controller 5, infrared detection detent mechanism, cutting fixed card slot 1, pneumatic control knife rest, two conveyer belts of described gear connecting gear are respectively by two main driving wheels 3 and eight driven pulley 7 transmissions, and different spacing is by four gear controls of organism bottom; Described microcomputer controller 5 is arranged on a side of body, and is connected with infrared detection detent mechanism and stepper motor 6 respectively; Described infrared detection detent mechanism is arranged on cutter 2 and cutting fixed card slot 1 front side; Described pneumatic control knife rest and cutting fixed card slot 1 are by pneumatic means control, and the rotation of the circular cutting of upper and lower two halves draw-in groove merges, and when cutting, pneumatic means drives upper lower bayonet slot stationary pipes material, upper and lower cutter head incising pipes.
Described gear connecting gear is: the stepper motor 6 of organism bottom is controlled motor wheel 16, double-sided toothed belt 19 drives driving gear 18, regulating wheel 17 makes cog belt tensioning simultaneously, driving gear 18 drives main driving wheel 3 by the conveyer belt 4 of body upper, driven pulley 7 drives two conveyer belt 4 synchronous drivings, realizes the conveying to corrugated pipe 12.
Described infrared detection detent mechanism comprises infrared sensor 8 and infrared signal reception amplifier 13, and is connected with microcomputer controller 5 respectively.
Described pneumatic control knife rest is made up of buffer spring 15, fixed card truss 21, cutting knife 20, cutter 2, described fixed card truss 21 is arranged on cutting knife 20 and around cutting knife 20 and rotates, on described fixed card truss 21, buffer spring 15 is installed, buffer spring 15 connects cutting fixed card slot 1.
Described cutting fixed card slot 1 is arranged on the front of cutter 2, is connected with lead agency by buffer spring 15, and profile of tooth positioning section and the plastic film capicitor waveform of cutting fixed card slot 1 are in full accord, have upper and lower two; Cutting fixed card slot 1 carries out synchronous cutting motion with cutter 2 by pneumatic means control, and before cutting starts, upper and lower two cutting draw-in grooves are pressed on bellows, ensure that cutter head can switch to the crest place of plastic film capicitor accurately.
Described infrared sensor 8 is arranged on the outer surface upside of plastic film capicitor.
Described gear connecting gear is interval adjustable.
The beneficial effects of the utility model are: advantage is: novel structure, simple, reasonable in design, cutting accuracy is high, Modulatory character is strong, realize high-efficient automatic, can cut rapidly by infrared ray sensor precise positioning plastic film capicitor crest location while pneumatic means band dynamic cutter head, microcomputer controller regulation and control cutting quantity and staple fiber ppd, easy and simple to handle, greatly improve cutting efficiency.Practical.
Brief description of the drawings
Accompanying drawing described herein is used to provide further understanding of the present utility model, forms the application's a part, and illustrative example of the present utility model and explanation thereof are used for explaining the utility model, do not form improper restriction of the present utility model.
Fig. 1 is overall appearance structural representation of the present utility model;
Fig. 2 is that master of the present utility model looks schematic diagram;
Fig. 3 is that schematic diagram is looked on a left side of the present utility model;
Fig. 4 is schematic top plan view of the present utility model;
Fig. 5 is gear connecting gear spacing regulator schematic diagram of the present utility model;
Fig. 6 is infrared detection detent mechanism schematic diagram of the present utility model;
Fig. 7 is the schematic rear view of Pneumatic cutting device of the present utility model;
Fig. 8 is that the master of Pneumatic cutting device of the present utility model looks schematic diagram.
In figure: 1, fixed card slot; 2, cutter; 3, main driving wheel; 4, conveyer belt; 5, microcomputer controller; 6, stepper motor; 7, driven pulley; 8, infrared sensor; 9, bearing I; 10, bearing II; 11, bearing III; 12, corrugated pipe; 13, infrared signal reception amplifier; 14, spacing regulating handle; 15, buffer spring; 16, motor wheel; 17, regulating wheel; 18, driving gear; 19, double-sided toothed belt; 20, cutting knife; 21, fixed card truss.
Detailed description of the invention
Further illustrate detailed content of the present utility model and detailed description of the invention thereof below in conjunction with accompanying drawing.
Referring to shown in Fig. 1 to Fig. 8, novel controllable type plastic film capicitor automatic gas cutting machine of the present utility model, comprise gear connecting gear, microcomputer controller 5, infrared detection detent mechanism, cutting fixed card slot 1, pneumatic control knife rest, respectively inter-agencyly realize plastic film capicitor precisely cutting automatically by good fit.Plastic film capicitor is fixed by support I 9, support II 10, support III 11, and two conveyer belts of described gear connecting gear are respectively by two main driving wheels 3 and eight driven pulley 7 transmissions, and different spacing is by spacing regulating handle 14 and four gear controls of organism bottom; Described microcomputer controller 5 is arranged on a side of body, and is connected with infrared detection detent mechanism and stepper motor 6 respectively, the control of control step motor 6 rotating speeds and corrugated pipe 12 length, and determine cutting crest location; Described infrared detection detent mechanism is arranged on cutter 2 and cutting fixed card slot 1 front side; Described pneumatic control knife rest and cutting fixed card slot 1 are by pneumatic means control, and the rotation of the circular cutting of upper and lower two halves draw-in groove merges, and when cutting, pneumatic means drives upper lower bayonet slot stationary pipes material, upper and lower cutter head incising pipes.
Described gear connecting gear is: the stepper motor 6 of organism bottom is controlled motor wheel 16, double-sided toothed belt 19 drives driving gear 18, regulating wheel 17 makes cog belt tensioning simultaneously, driving gear 18 drives main driving wheel 3 by the conveyer belt 4 of body upper, driven pulley 7 drives two conveyer belt 4 synchronous drivings, realizes the conveying to corrugated pipe 12.
Described infrared detection detent mechanism comprises infrared sensor 8 and infrared signal reception amplifier 13, and is connected with microcomputer controller 5 respectively.Described microcomputer controller can be inputted and be cut off quantity and staple fiber ppd by staff, and stepper motor and infrared ray sensing monitoring device are good fit, realizes high-efficient automatic processing.Send infrared ray and accurately detection bellows crest of infrared signal reception amplifier 13 reception realizations by infrared sensor 8, ensure to cut precision.When cutting position and crest location are when inconsistent, infrared sensor 8 is by signal feedback to microcomputer controller 5, and then control step motor 6 finely tunes, and realizes accurately identification crest.
Described pneumatic control knife rest is made up of buffer spring 15, fixed card truss 21, cutting knife 20, cutter 2, described fixed card truss 21 is arranged on cutting knife 20 and around cutting knife 20 and rotates, on described fixed card truss 21, buffer spring 15 is installed, buffer spring 15 connects cutting fixed card slot 1.In the time that cutting knife 20 moves to corrugated pipe 12, drive fixed card truss 21, play cushioning effect, cut profile of tooth positioning section consistent with the waveform of corrugated pipe 12 on fixed card slot 1 and first touch corrugated pipe 12, play fixation, while preventing from cutting, bellows shift in position causes deviation.Cutting knife 20 continues motion simultaneously, drives cutter 2 to realize the cutting to bellows tubing 12.
Described cutting fixed card slot 1 is arranged on the front of cutter 2, and its profile of tooth positioning section and plastic film capicitor waveform are in full accord, has upper and lower two, is arranged on cutter 2 fronts, is connected with lead agency by buffer spring 15.Can be stuck in bellows outer surface, realize the positional dissection of bellows, and interchangeable specification, be adapted to different size specification plastic film capicitor.Cutting fixed card slot 1 carries out synchronous cutting motion with cutter 2 by pneumatic means control, and before cutting starts, upper and lower two cutting draw-in grooves are pressed on bellows, have ensured that cutter head can switch to the crest place of plastic film capicitor accurately.
Described infrared sensor 8 is arranged on the outer surface upside of plastic film capicitor.
Described gear connecting gear is interval adjustable, adapts to the plastic film capicitor transmission of sizes specification.
The Main Function of described gear connecting gear is by adjusting spacing to adapt to the bellows transmission of different size.Microcomputer controller Main Function is by input given cut quantity and Cutting Length, controls the output signal of receiving infrared-ray sensing detection device, calculates exactly crest quantity, thereby has ensured cutting accuracy and job requirement.The Main Function of infrared ray sensing checkout gear is accurately to detect bellows crest by sending infrared ray, ensures cutting precision.When cutting position and crest location are when inconsistent, infrared ray sensing checkout gear is adjusted stepper motor and is finely tuned, and makes cutter head aim at crest location, accurately identifies crest.The Main Functions that connect the cutter controlled and upper and lower two cutting draw-in grooves by pneumatic means are before cutter head cutting, first pneumatic means controls cutting draw-in groove closure, its profile of tooth positioning section is consistent with the waveform of bellows, play the effect of fixing bellows, while preventing from cutting, bellows shift in position causes deviation, and the cutter head of pneumatic means control subsequently cuts rapidly.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All any amendments that the utility model is done, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (7)
1. a novel controllable type plastic film capicitor automatic gas cutting machine, it is characterized in that: comprise gear connecting gear, microcomputer controller (5), infrared detection detent mechanism, cutting fixed card slot (1), pneumatic control knife rest, two conveyer belts of described gear connecting gear are respectively by two main driving wheels (3) and eight driven pulleys (7) transmission, and different spacing is by four gear controls of organism bottom; Described microcomputer controller (5) is arranged on a side of body, and is connected with infrared detection detent mechanism and stepper motor (6) respectively; Described infrared detection detent mechanism is arranged on cutter (2) and cutting fixed card slot (1) front side; Described pneumatic control knife rest and cutting fixed card slot (1) are by pneumatic means control, and the rotation of the circular cutting of upper and lower two halves draw-in groove merges, and when cutting, pneumatic means drives upper lower bayonet slot stationary pipes material, upper and lower cutter head incising pipes.
2. novel controllable type plastic film capicitor automatic gas cutting machine according to claim 1, it is characterized in that: described gear connecting gear is: the stepper motor (6) of organism bottom is controlled motor wheel (16), double-sided toothed belt (19) drives driving gear (18), regulating wheel (17) makes cog belt tensioning simultaneously, driving gear (18) drives main driving wheel (3) by the conveyer belt (4) of body upper, driven pulley (7) drives two conveyer belts (4) synchronous driving, realizes the conveying to corrugated pipe (12).
3. novel controllable type plastic film capicitor automatic gas cutting machine according to claim 1, it is characterized in that: described infrared detection detent mechanism comprises infrared sensor (8) and infrared signal reception amplifier (13), and be connected with microcomputer controller (5) respectively.
4. novel controllable type plastic film capicitor automatic gas cutting machine according to claim 1, it is characterized in that: described pneumatic control knife rest is made up of buffer spring (15), fixed card truss (21), cutting knife (20), cutter (2), described fixed card truss (21) is arranged on cutting knife (20) above and rotates around cutting knife (20), buffer spring (15) is installed on described fixed card truss (21), and buffer spring (15) connects cutting fixed card slot (1).
5. novel controllable type plastic film capicitor automatic gas cutting machine according to claim 1, it is characterized in that: described cutting fixed card slot (1) is arranged on the front of cutter (2), be connected with lead agency by buffer spring (15), profile of tooth positioning section and the plastic film capicitor waveform of cutting fixed card slot (1) are in full accord, have upper and lower two; Cutting fixed card slot (1) carries out synchronous cutting motion with cutter (2) by pneumatic means control, and before cutting starts, upper and lower two cutting draw-in grooves are pressed on bellows, ensure that cutter head can switch to the crest place of plastic film capicitor accurately.
6. novel controllable type plastic film capicitor automatic gas cutting machine according to claim 3, is characterized in that: described infrared sensor (8) is arranged on the outer surface upside of plastic film capicitor.
7. novel controllable type plastic film capicitor automatic gas cutting machine according to claim 1, is characterized in that: described gear connecting gear is interval adjustable.
Priority Applications (1)
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CN201420248093.5U CN203818181U (en) | 2014-05-15 | 2014-05-15 | Novel automatic cutting machine capable of being regulated and controlled and used for plastic corrugated pipe |
Applications Claiming Priority (1)
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CN201420248093.5U CN203818181U (en) | 2014-05-15 | 2014-05-15 | Novel automatic cutting machine capable of being regulated and controlled and used for plastic corrugated pipe |
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CN203818181U true CN203818181U (en) | 2014-09-10 |
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CN201420248093.5U Expired - Fee Related CN203818181U (en) | 2014-05-15 | 2014-05-15 | Novel automatic cutting machine capable of being regulated and controlled and used for plastic corrugated pipe |
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Cited By (20)
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CN104440990A (en) * | 2014-12-19 | 2015-03-25 | 苏州洛伊斯自动化科技有限公司 | Hose cutting machine |
CN104552420A (en) * | 2015-01-23 | 2015-04-29 | 苏州惠斯福自动化科技有限公司 | Conveying unit for corrugated pipe cut-off machine |
CN104589125A (en) * | 2014-12-29 | 2015-05-06 | 芜湖赛特施工设备有限公司 | Batch-type pipe feeding device |
CN104608180A (en) * | 2015-01-23 | 2015-05-13 | 苏州惠斯福自动化科技有限公司 | Conveying mechanism of corrugated pipe cut-off machine |
CN105252577A (en) * | 2015-11-26 | 2016-01-20 | 长春工程学院 | Cutting method of corrugated pipe and corrugated pipe cutting machine |
CN105459171A (en) * | 2015-12-31 | 2016-04-06 | 平湖市诚成电子配件厂 | Automatic pipe cutting machine |
CN105562808A (en) * | 2016-02-25 | 2016-05-11 | 永康市合旺自动化设备有限公司 | Corrugated pipe cut-off machine |
CN105729542A (en) * | 2016-03-30 | 2016-07-06 | 苏州惠斯福自动化科技有限公司 | Cutting device of corrugated pipe cutting machine |
CN106725042A (en) * | 2017-01-17 | 2017-05-31 | 杭州迅行物联网科技有限公司 | Novel intelligent towel paper napkin machine |
CN106725044A (en) * | 2017-01-17 | 2017-05-31 | 杭州迅行物联网科技有限公司 | The paper cutting mechanism of intelligent towel paper napkin machine |
CN106826954A (en) * | 2017-01-23 | 2017-06-13 | 泉州泉港润美环保科技有限公司 | A kind of smart-cut equipment based on Internet of Things |
CN107263746A (en) * | 2017-07-25 | 2017-10-20 | 佛山市正略信息科技有限公司 | A kind of efficient LED production line monocrystal rod cutter device |
CN108044664A (en) * | 2017-11-29 | 2018-05-18 | 重庆昌兴塑胶有限责任公司 | A kind of bellows cutter device |
CN108656198A (en) * | 2018-06-06 | 2018-10-16 | 苏州惠斯福自动化科技有限公司 | A kind of method of conveying mechanism and the wave crest cutting of bellows |
CN109732685A (en) * | 2019-01-24 | 2019-05-10 | 宁波灏印燃气用具有限公司 | Bellows pipe cutting machine and its traction mechanism |
CN110421207A (en) * | 2019-07-30 | 2019-11-08 | 航天晨光股份有限公司 | A kind of small-bore ring metal bellows automatic blanking strikes wave device |
CN110509324A (en) * | 2019-07-19 | 2019-11-29 | 浙江宏途电气科技有限公司 | A kind of bellows cutting equipment |
CN110560775A (en) * | 2019-08-22 | 2019-12-13 | 宁波灏钻科技有限公司 | Cutting and marking integrated machine for water pipes of water purifier |
CN111687921A (en) * | 2020-06-19 | 2020-09-22 | 余金斌 | Rotary cutting device of corrugated pipe |
CN114228127A (en) * | 2021-11-26 | 2022-03-25 | 浙江交工新材料有限公司 | Automatic change plastics bellows production line |
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2014
- 2014-05-15 CN CN201420248093.5U patent/CN203818181U/en not_active Expired - Fee Related
Cited By (27)
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CN104440990A (en) * | 2014-12-19 | 2015-03-25 | 苏州洛伊斯自动化科技有限公司 | Hose cutting machine |
CN104440990B (en) * | 2014-12-19 | 2016-05-11 | 苏州中拓专利运营管理有限公司 | A kind of hose cutter |
CN104589125B (en) * | 2014-12-29 | 2017-06-20 | 盐城市裕正精密机械有限公司 | A kind of batch (-type) tubing feed arrangement |
CN104589125A (en) * | 2014-12-29 | 2015-05-06 | 芜湖赛特施工设备有限公司 | Batch-type pipe feeding device |
CN104552420A (en) * | 2015-01-23 | 2015-04-29 | 苏州惠斯福自动化科技有限公司 | Conveying unit for corrugated pipe cut-off machine |
CN104608180A (en) * | 2015-01-23 | 2015-05-13 | 苏州惠斯福自动化科技有限公司 | Conveying mechanism of corrugated pipe cut-off machine |
CN105252577A (en) * | 2015-11-26 | 2016-01-20 | 长春工程学院 | Cutting method of corrugated pipe and corrugated pipe cutting machine |
CN105459171A (en) * | 2015-12-31 | 2016-04-06 | 平湖市诚成电子配件厂 | Automatic pipe cutting machine |
CN105562808A (en) * | 2016-02-25 | 2016-05-11 | 永康市合旺自动化设备有限公司 | Corrugated pipe cut-off machine |
CN105729542A (en) * | 2016-03-30 | 2016-07-06 | 苏州惠斯福自动化科技有限公司 | Cutting device of corrugated pipe cutting machine |
CN106725042A (en) * | 2017-01-17 | 2017-05-31 | 杭州迅行物联网科技有限公司 | Novel intelligent towel paper napkin machine |
CN106725044A (en) * | 2017-01-17 | 2017-05-31 | 杭州迅行物联网科技有限公司 | The paper cutting mechanism of intelligent towel paper napkin machine |
CN106725042B (en) * | 2017-01-17 | 2022-09-06 | 杭州迅行物联网科技有限公司 | Intelligent towel and tissue machine |
CN106826954A (en) * | 2017-01-23 | 2017-06-13 | 泉州泉港润美环保科技有限公司 | A kind of smart-cut equipment based on Internet of Things |
CN107263746A (en) * | 2017-07-25 | 2017-10-20 | 佛山市正略信息科技有限公司 | A kind of efficient LED production line monocrystal rod cutter device |
CN108044664B (en) * | 2017-11-29 | 2019-07-30 | 重庆昌兴塑胶有限责任公司 | A kind of bellows cutter device |
CN108044664A (en) * | 2017-11-29 | 2018-05-18 | 重庆昌兴塑胶有限责任公司 | A kind of bellows cutter device |
CN108656198A (en) * | 2018-06-06 | 2018-10-16 | 苏州惠斯福自动化科技有限公司 | A kind of method of conveying mechanism and the wave crest cutting of bellows |
CN109732685A (en) * | 2019-01-24 | 2019-05-10 | 宁波灏印燃气用具有限公司 | Bellows pipe cutting machine and its traction mechanism |
CN109732685B (en) * | 2019-01-24 | 2020-10-09 | 灏印(宁波)波纹管技术有限公司 | Corrugated pipe cutting machine and traction mechanism thereof |
CN110509324A (en) * | 2019-07-19 | 2019-11-29 | 浙江宏途电气科技有限公司 | A kind of bellows cutting equipment |
CN110509324B (en) * | 2019-07-19 | 2021-04-20 | 越沪泵业科技有限公司 | Corrugated pipe cutting equipment |
CN110421207A (en) * | 2019-07-30 | 2019-11-08 | 航天晨光股份有限公司 | A kind of small-bore ring metal bellows automatic blanking strikes wave device |
CN110421207B (en) * | 2019-07-30 | 2024-02-06 | 航天晨光股份有限公司 | Automatic blanking and wave knocking equipment for small-caliber annular metal corrugated pipe |
CN110560775A (en) * | 2019-08-22 | 2019-12-13 | 宁波灏钻科技有限公司 | Cutting and marking integrated machine for water pipes of water purifier |
CN111687921A (en) * | 2020-06-19 | 2020-09-22 | 余金斌 | Rotary cutting device of corrugated pipe |
CN114228127A (en) * | 2021-11-26 | 2022-03-25 | 浙江交工新材料有限公司 | Automatic change plastics bellows production line |
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CF01 | Termination of patent right due to non-payment of annual fee |
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