CN203816820U - System for debugging nozzle of flavoring machine - Google Patents
System for debugging nozzle of flavoring machine Download PDFInfo
- Publication number
- CN203816820U CN203816820U CN201420110115.1U CN201420110115U CN203816820U CN 203816820 U CN203816820 U CN 203816820U CN 201420110115 U CN201420110115 U CN 201420110115U CN 203816820 U CN203816820 U CN 203816820U
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- China
- Prior art keywords
- nozzle
- debugging
- control valve
- feed liquid
- compressed air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000889 atomisation Methods 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims description 54
- 238000012360 testing method Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000007789 sealing Methods 0.000 abstract description 10
- 239000007921 spray Substances 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 241000208125 Nicotiana Species 0.000 description 4
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 235000019504 cigarettes Nutrition 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 235000013599 spices Nutrition 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- NRTLIYOWLVMQBO-UHFFFAOYSA-N 5-chloro-1,3-dimethyl-N-(1,1,3-trimethyl-1,3-dihydro-2-benzofuran-4-yl)pyrazole-4-carboxamide Chemical compound C=12C(C)OC(C)(C)C2=CC=CC=1NC(=O)C=1C(C)=NN(C)C=1Cl NRTLIYOWLVMQBO-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Nozzles (AREA)
Abstract
The utility model relates to a system for debugging a nozzle of a flavoring machine. According to the system for debugging the nozzle of the flavoring machine, the structure and connection of each part of the system are creatively designed, a platform for debugging the nozzle of the flavoring machine is established, and offline sealing test and atomization debugging on the nozzle can be successfully carried out; the debugged nozzle can be arranged into the flavoring machine equipment for production at any time, the technical problem that a worker needs to enter into the flavoring machine to perform debugging in the prior art is solved, the production is not affected by the debugging, and the safety production is guaranteed. On the basis of the system for debugging the nozzle of the flavoring machine, test and debugging of the nozzle can be performed without online production equipment, the production hour is reduced, and safety accidents are avoided.
Description
Technical field
The utility model relates to tobacco machine technical field, more specifically, relates to a kind of system for the debugging of Perfuming machine nozzle.
Background technology
Cigarette industry is widely used Perfuming machine equipment at present, and this equipment mainly utilizes Perfuming machine inwardly projecting orifice to spray spices to pipe tobacco, plays the effect that increases cigarette product fragrance.Because perfuming link is last one link in technology for making tobacco threds, in order to guarantee that spices is sprayed on pipe tobacco more equably, so novel Perfuming machine, from an original perfuming nozzle of an outfit, is increased to six perfuming nozzles, six perfuming nozzles are arranged on bar spray assembly.More nozzle means and more easily occurs the failure problems such as nozzle water clock, atomizing effect be not good, so the debugging of nozzle is become to crucial plant maintenance work.Narrow and small in view of Perfuming machine inner space, and on-line debugging impact is produced, personnel are difficult for observing the objective factors such as atomization water clock effect.
The debugging of existing nozzle adopts on-line debugging method, and nozzle is arranged in Perfuming machine bar spray assembly, the atomizing effect that utilizes equipment manual mode debugging nozzle water clock whether when closing.During installation and adjustment nozzle, personnel all need to enter Perfuming machine inside and complete the work such as installation and observation, debugging.There is following shortcoming in the method: (1) personnel enter Perfuming machine inside and carry out work, have potential safety hazard, and Perfuming machine narrow space is wet and slippery especially after water spray, material spray test, easily occurs colliding with, sliding the potential safety hazard of falling; (2) between limber up period, must stop production, affect production hour; (3), because being sprayed at Perfuming machine inside, in debug process, be not easy to observe; (4) find to be not suitable for needing multiple switching to debug, affect equipment life; (5) nozzle gas, feed liquid interface are because being not easy to observe its sealing at device interior.
This area has no nozzle debug system or the device that is applicable to off-line debugging at present, fails to realize the off-line debugging of Perfuming machine.
Utility model content
The shortcoming that the technical problems to be solved in the utility model need to be carried out online for existing Perfuming machine nozzle debugging, provides a kind of platform for the debugging of Perfuming machine nozzle, based on the utility model, can successfully realize the nozzle off-line debugging of Perfuming machine.
The purpose of this utility model is achieved by the following technical programs:
A kind of system for the debugging of Perfuming machine nozzle is provided, comprises nozzle mount pad 2, feed liquid cylinder 3, feed liquid control valve 4 and compressed air control system 5; Described nozzle mount pad 2 is for fixedly mounting nozzle, and described nozzle mount pad 2 tops are provided with feed liquid cylinder 3, and described feed liquid cylinder 3 is provided with feed liquid tube connector and connects nozzle, and described feed liquid tube connector is provided with feed liquid control valve 4; Described compressed air control system 5 comprises compressed air source and connecting pipe, connecting pipe connects respectively needle control valve 52 and atomization control valve 53 by compressed air control valve door 51, and needle control valve 52 is connected nozzle by connecting pipe respectively with atomization control valve 53.
Preferably, described feed liquid cylinder 3 be arranged at nozzle mount pad 2 directly over.
Preferably, the described system for the debugging of Perfuming machine nozzle also comprises frame 1, is fixed on frame 1 upper surface on described nozzle mount pad 2.
More preferably, described compressed air connecting pipe, needle control valve 52 and atomization control valve 53 are fixed on frame 1.
More preferably, described needle control valve 52 and atomization control valve 53 are symmetrically fixed on the both sides of frame 1.
Design size and the installation dimension of nozzle mount pad described in the utility model, frame, carry out adjusted design according to the size of the outward appearance of nozzle and Perfuming machine spray boom support.Its feeding mouth relating to, blowhole all match with feeding mouth, the blowhole of nozzle.
The utility model is applicable to the test of Perfuming machine sealed nozzle and/or spray pattern test and debugging.
The beneficial effects of the utility model:
The utility model provides a kind of system for Perfuming machine nozzle debugging, and new (old) nozzle is arranged in system, connects corresponding compressed air piping in platform, feed ormal weight compressed air, in feed liquid tank body, pour water or feed liquid into.In the time of need to debugging, open relevant gas, fluid valve and can carry out performing leak test and atomization debugging.The nozzle completing after debugging can be fit into the production of Perfuming machine equipment investment at any time.The utility model can altitude simulation nozzle working condition, the pressure of air feed, feed and form, the operating mode of altitude simulation perfuming spray boom, has guaranteed to be installed on equipment and can to keep identical duty through the good nozzle of the utility model system debug.
Based on the utility model, successfully realized off-line debugging, new and old nozzle all can be adjusted on debug platform, without utilizing production equipment, does not affect device fabrication man-hour.
The utility model is simple in structure, easily manufactures, easy to operate during application work, has important popularizing application prospect.
Accompanying drawing explanation
Fig. 1 the utility model system architecture schematic diagram.
Fig. 2 the utility model system (being provided with frame) structural representation.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further describe the utility model.
Embodiment 1
The utility model provides a kind of system for the debugging of Perfuming machine nozzle, sees shown in accompanying drawing 1.Described system comprises nozzle mount pad 2, feed liquid cylinder 3, feed liquid control valve 4 and compressed air control system 5; Described nozzle mount pad 2 is for fixedly mounting nozzle, and described nozzle mount pad 2 tops are provided with feed liquid cylinder 3, and described feed liquid cylinder 3 is provided with feed liquid tube connector and connects nozzle, and described feed liquid tube connector is provided with feed liquid control valve 4; Described compressed air control system 5 comprises compressed air source and connecting pipe, connecting pipe connects respectively needle control valve 52 and atomization control valve 53 by compressed air control valve door 51, and needle control valve 52 is connected nozzle by connecting pipe respectively with atomization control valve 53.
Described feed liquid cylinder 3 be arranged at nozzle mount pad 2 directly over.
While using the utility model system, nozzle mount pad 2 can be installed on any stable operating desk 1, feed liquid cylinder 3, feed liquid control valve 4 and compressed air control system 5 are placed respectively according to the position of handled easily, can carry out work.
Design size and the installation dimension of nozzle mount pad described in the utility model, frame, carry out adjusted design according to the size of the outward appearance of nozzle and Perfuming machine spray boom support.Its feeding mouth relating to, blowhole all match with feeding mouth, the blowhole of nozzle.
While using the utility model system, operating procedure is as follows:
S1. preparatory stage:
From compressed air inlet, feed the compressed air of 7bar, toward feed liquid cylinder 3, pour feed liquid into.And nozzle is arranged on nozzle mount pad 2, nozzle material hole, pore should align support hole.
S2. nozzle gas, the test of liquid inlet seal:
Complete described in S1 after set-up procedure, open feed liquid control valve 4, air pressure switch, observe nozzle top, whether sealing bottom surface circle has gas-liquid to spill, and without leakage situation, is favorable sealing property outward, if occur, leak and should change rubber seal and try again.
S3. nozzle leakage test:
Nozzle leakage test is mainly whether the needle sealing property of test nozzles inside is good, has or not the problem of water clock under the state of normally closing.Opening feed liquid controls: 4, closes compression air valve is whether observable nozzle has water clock.If occur, nozzle water clock will overhaul nozzle interior needle, valve seat, needle spring etc.
S4. spray pattern debugging:
Spray pattern debugging is mainly the atomizing effect of debugging nozzle, and checks in spray process whether have feed liquid to ooze.Open feed liquid control valve, open compressed air valve and can debug, what observe that spraying leaves that spray nozzle front end 1～1.5mm starts atomization is that atomizing effect is good, if distance exceeds above-mentioned scope, affect the atomizing effect of nozzle in Perfuming machine, atomization distance can be realized by adjusting the screw of spray nozzle front end the front and back of atomization and adjust.After adjusting the distance of atomization, can spray continuously 1 minute, observe and whether have feed liquid from nozzle drippage, if there is the problem of drippage should check the sealing of nozzle head, whether nozzle bore has foreign matters from being blocked.
Embodiment 2
The utility model provides a kind of system for the debugging of Perfuming machine nozzle, sees shown in accompanying drawing 2.Described system comprises frame 1, nozzle mount pad 2, feed liquid cylinder 3, feed liquid control valve 4 and compressed air control system 5; On described nozzle mount pad 2, be fixed on frame 1 upper surface.Fixing mode can adopt welding, bolt-locking or other conventional operable fixed forms.
Described nozzle mount pad 2 is for fixedly mounting nozzle, and described nozzle mount pad 2 tops are provided with feed liquid cylinder 3, and described feed liquid cylinder 3 is provided with feed liquid tube connector and connects nozzle, and described feed liquid tube connector is provided with feed liquid control valve 4; Described compressed air control system 5 comprises compressed air source and connecting pipe, connecting pipe connects respectively needle control valve 52 and atomization control valve 53 by compressed air control valve door 51, and needle control valve 52 is connected nozzle by connecting pipe respectively with atomization control valve 53.
Described compressed air connecting pipe, needle control valve 52 and atomization control valve 53 are fixed on frame 1.For fear of obscuring and convenient stringing and operation, described needle control valve 52 and atomization control valve 53 are symmetrically fixed on the both sides of frame 1.
While using the utility model system, operating procedure is as follows:
S1. preparatory stage:
From compressed air inlet, feed the compressed air of 7bar, toward feed liquid cylinder 3, pour feed liquid into.And nozzle is arranged on nozzle mount pad 2, nozzle material hole, pore should align support hole.
S2. nozzle gas, the test of liquid inlet seal:
Complete described in S1 after set-up procedure, open feed liquid control valve 4, air pressure switch, observe nozzle top, whether sealing bottom surface circle has gas-liquid to spill, and without leakage situation, is favorable sealing property outward, if occur, leak and should change rubber seal and try again.
S3. nozzle leakage test:
Nozzle leakage test is mainly whether the needle sealing property of test nozzles inside is good, has or not the problem of water clock under the state of normally closing.Opening feed liquid controls: 4, closes compression air valve is whether observable nozzle has water clock.If occur, nozzle water clock will overhaul nozzle interior needle, valve seat, needle spring etc.
S4. spray pattern debugging:
Spray pattern debugging is mainly the atomizing effect of debugging nozzle, and checks in spray process whether have feed liquid to ooze.Open feed liquid control valve, open compressed air valve and can debug, what observe that spraying leaves that spray nozzle front end 1～1.5mm starts atomization is that atomizing effect is good, if distance exceeds above-mentioned scope, affect the atomizing effect of nozzle in Perfuming machine, atomization distance can be realized by adjusting the screw of spray nozzle front end the front and back of atomization and adjust.After adjusting the distance of atomization, can spray continuously 1 minute, observe and whether have feed liquid from nozzle drippage, if there is the problem of drippage should check the sealing of nozzle head, whether nozzle bore has foreign matters from being blocked.
Claims (5)
1. for a system for Perfuming machine nozzle debugging, it is characterized in that, comprise nozzle mount pad, feed liquid cylinder, feed liquid control valve and compressed air control system; Described nozzle mount pad is used for fixedly mounting nozzle, and described nozzle mount pad top is provided with feed liquid cylinder, and described feed liquid cylinder is provided with feed liquid tube connector and connects nozzle, and described feed liquid tube connector is provided with feed liquid control valve; Described compressed air control system comprises compressed air source and connecting pipe, and connecting pipe connects respectively needle control valve and atomization control valve by compressed air control valve door, and needle control valve is connected nozzle by connecting pipe respectively with atomization control valve.
2. according to claim 1 for the system of Perfuming machine nozzle debugging, it is characterized in that, described feed liquid cylinder be arranged at nozzle mount pad directly over.
3. according to the system of debugging for Perfuming machine nozzle described in claim 1 or 2, it is characterized in that, the described system for the debugging of Perfuming machine nozzle comprises frame; Described nozzle mount pad is fixed on frame upper surface.
4. according to claim 3 for the system of Perfuming machine nozzle debugging, it is characterized in that, described compressed air connecting pipe, needle control valve and atomization control valve are fixed on frame.
5. according to claim 4 for the system of Perfuming machine nozzle debugging, it is characterized in that, described needle control valve and atomization control valve are symmetrically fixed on the both sides of frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420110115.1U CN203816820U (en) | 2014-03-11 | 2014-03-11 | System for debugging nozzle of flavoring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420110115.1U CN203816820U (en) | 2014-03-11 | 2014-03-11 | System for debugging nozzle of flavoring machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203816820U true CN203816820U (en) | 2014-09-10 |
Family
ID=51472363
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420110115.1U Expired - Lifetime CN203816820U (en) | 2014-03-11 | 2014-03-11 | System for debugging nozzle of flavoring machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203816820U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107702910A (en) * | 2017-10-30 | 2018-02-16 | 陕西中烟工业有限责任公司 | A kind of double base nozzle atomization offline inspection adjusting apparatus and detection method of adjustment |
-
2014
- 2014-03-11 CN CN201420110115.1U patent/CN203816820U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107702910A (en) * | 2017-10-30 | 2018-02-16 | 陕西中烟工业有限责任公司 | A kind of double base nozzle atomization offline inspection adjusting apparatus and detection method of adjustment |
| CN107702910B (en) * | 2017-10-30 | 2024-03-01 | 陕西中烟工业有限责任公司 | Binary nozzle atomization offline detection and adjustment device and detection and adjustment method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140910 |
|
| CX01 | Expiry of patent term |