CN107702910B - Binary nozzle atomization offline detection and adjustment device and detection and adjustment method - Google Patents
Binary nozzle atomization offline detection and adjustment device and detection and adjustment method Download PDFInfo
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- CN107702910B CN107702910B CN201711039329.9A CN201711039329A CN107702910B CN 107702910 B CN107702910 B CN 107702910B CN 201711039329 A CN201711039329 A CN 201711039329A CN 107702910 B CN107702910 B CN 107702910B
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- 238000000889 atomisation Methods 0.000 title claims abstract description 54
- 238000001514 detection method Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 46
- 238000009434 installation Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- 238000003860 storage Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 11
- 241000208125 Nicotiana Species 0.000 description 4
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 230000003750 conditioning effect Effects 0.000 description 3
- 201000004569 Blindness Diseases 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
Abstract
The invention discloses a dual-nozzle atomization offline detection and adjustment device and a detection and adjustment method, wherein a nozzle adjustment assembly for installing a dual-nozzle to be detected is arranged, the dual-nozzle to be detected is fixedly arranged on an upper movable plate by utilizing a lower movable plate of the nozzle adjustment assembly and an upper movable plate rotationally connected with the lower movable plate, and the dual-nozzle to be detected is adjusted under the controllable condition by utilizing an external material supply system and an atomization medium supply system, so that the adjustment accuracy is high, and the adjustment speed of staff is greatly improved; according to the adjustment of the angle of the nozzle to the proper position, the adjustment of the angle is carried out on the binary nozzle to be detected by utilizing the scale standard on the nozzle adjusting assembly, so that the installation angle of the binary nozzle to be detected is embodied, the atomization effect of the nozzle in the cylinder can be truly detected.
Description
Technical Field
The invention belongs to the technical field of tobacco preparation, and particularly relates to a dual-nozzle atomization offline detection and adjustment device and a detection and adjustment method.
Background
In the production of the tobacco shreds, the two-element nozzles of the blade loosening and conditioning machine, the charging machine, the flavoring machine, the tobacco shred conditioning machine, the tobacco stem conditioning machine and other equipment atomize feed liquid or water through compressed air or steam and then uniformly spray the atomized feed liquid or water on the surface of the material in the rotation of the cylinder body, so that the purposes of flavoring, charging and water adding of the material are realized.
If the atomizing effect of the nozzle is poor or atomization is not carried out, wet clusters can be formed, so that excessive adhesion quantity on the wall of the cylinder is caused, fluctuation of water content of the material is caused, and the stability of the processing quality of the material is directly affected. Due to water quality and perfume viscosity, the nozzles are often scaled or blocked, and the nozzles need to be cleaned regularly to ensure the atomization effect of the nozzles.
Because the nozzle angle and the adjusting opening degree are changed after the nozzle is cleaned, the nozzle atomization effect needs to be detected again, but the nozzle becomes a piece of white fog after being atomized in the roller, the atomization condition of the nozzle cannot be observed, maintenance personnel can judge through the past experience and feel, larger uncertainty exists, and the atomization quality of the nozzle is difficult to ensure.
Disclosure of Invention
The invention aims to provide a device and a method for detecting and adjusting atomization offline of a binary nozzle, which can accurately detect offline and adjust the atomization state and the atomization angle of the nozzle.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the utility model provides a binary nozzle atomizing off-line detection adjusting device, including the nozzle adjustment subassembly that is used for installing and waiting to detect binary nozzle, nozzle adjustment subassembly includes the fly leaf down and rotates the last fly leaf of being connected with the fly leaf down, wait to detect binary nozzle fixed mounting on last fly leaf, go up the fly leaf both ends and be equipped with fly leaf scale dial plate, go up be equipped with the scale on the fly leaf scale dial plate, be used for going up the fly leaf in the adjustment of vertical direction angle, the fly leaf lower extreme is equipped with horizontal scale dial plate, be used for the adjustment of fly leaf circumference rotation angle down, wait to detect the material medium entry of binary nozzle and be connected in material feed system, atomizing medium entry connection is in atomizing medium feed system.
Further, the upper movable plate is provided with a through hole for fixedly mounting the to-be-detected binary nozzle, and the to-be-detected binary nozzle is mounted in the through hole of the upper movable plate through threads.
Further, the material supply system comprises a water storage tank, and the water outlet of the water storage tank is connected with a material medium inlet of the binary nozzle to be detected through a pipeline.
Further, a feed pump, a flowmeter, a switch valve and a pressure gauge are connected to the water outlet of the water storage tank and the pipeline of the material medium inlet of the binary nozzle to be detected.
Further, the atomized medium supply system comprises a steam pipeline and an air pressure pipeline, and the ends of the steam pipeline and the air pressure pipeline are connected through a three-way valve and then connected to an atomized medium inlet of the binary nozzle to be detected.
Further, the steam pipeline and the air pressure pipeline are provided with stop valves and filters.
Further, the lower movable plate is connected with the upper movable plate through a hinge pin, so that the inclination angle of the upper movable plate can be conveniently adjusted; the front end of the lower movable plate is provided with a horizontal pointer.
Further, the material supply system and the atomizing medium supply system are connected with the to-be-detected binary nozzle through metal hoses.
Further, still include the mounting bracket that is used for fixed nozzle adjustment subassembly, the mounting bracket lower extreme is equipped with the removal gyro wheel, installs material feed system and atomizing medium feed system in the mounting bracket.
Further, the device also comprises a control unit for controlling the material supply system and the atomizing medium supply system, wherein the control unit is arranged on the mounting frame and is connected with the supply pump, the switch valve and the stop valve.
A method for offline detection and adjustment of dual nozzle atomization based on the dual nozzle atomization offline detection and adjustment device of claim 1, comprising the following steps:
step 1), mounting a to-be-detected binary nozzle on a nozzle adjusting assembly, and connecting the to-be-detected binary nozzle to a material supply system and an atomized medium supply system;
step 2), according to the use condition of the binary nozzle to be detected, adjusting parameters of a material supply system and an atomized medium supply system to be equal to supply parameters during production of the binary nozzle to be detected;
step 3), adjusting an adjusting nut of the binary nozzle to be detected, shielding an atomization tail area by using a baffle, detecting the atomization radius and uniformity of the nozzle through the spray area and the color change until atomization is uniform and no drip leakage is caused, and fastening a locking nut of the binary nozzle to be detected;
step 4), according to the structure and the service condition of the cylinder to be installed, the installation angle of the to-be-detected binary nozzle is adjusted by utilizing the lower movable plate and the upper movable plate of the nozzle adjusting assembly, so that the spraying angle of the to-be-detected binary nozzle is suitable for the service condition of the cylinder, the dial sizes of the movable plate and the upper movable plate are recorded, then the to-be-detected binary nozzle is installed on the angle adjuster of the cylinder to be installed, and the angle adjuster angle of the cylinder to be installed is adjusted according to the angle value adjusted by the nozzle adjusting assembly, so that the calibration adjustment of the to-be-detected binary nozzle is completed.
Compared with the prior art, the invention has the following beneficial technical effects:
the invention relates to a dual-nozzle atomization offline detection adjusting device, which is characterized in that a lower movable plate of the nozzle adjusting assembly and an upper movable plate rotationally connected with the lower movable plate are utilized, the dual-nozzle to be detected is fixedly arranged on the upper movable plate, an upper movable plate scale dial is arranged at two ends of the upper movable plate, a horizontal scale dial is arranged at the lower end of the lower movable plate, then a material medium inlet of the dual-nozzle to be detected is connected with a material supply system, an atomization medium inlet is connected with an atomization medium supply system, the dual-nozzle to be detected is arranged on the nozzle adjusting assembly, two medium pipelines required by connection are utilized according to the atomization requirement of a detection procedure, the pressure and flow of the two mediums are adjusted to the numerical value of the dual-nozzle to be detected during production, an adjusting nut of the dual-nozzle is continuously adjusted, the tail area of atomization is shielded by smoke box cardboard instantly, the spray radius and uniformity of the dual-nozzle are adjusted until the ideal atomization effect is achieved, an external material supply system and an atomization medium supply system are utilized, the dual-nozzle to be detected can be arranged at a lower position of the dual-nozzle to be detected, the dual-nozzle can be adjusted at a high angle by a high-precision angle by a user, the dual-nozzle can be accurately adjusted by a user, and finally, the dual-nozzle can be installed on a dual-nozzle can be accurately and adjusted by a user can be installed on a cylindrical drum to be in a real device according to the condition, and an angle can be adjusted by using a user to be adjusted, and finally, and an angle can be adjusted by using a device is adjusted by using a user to be installed on a device according to a device to be adjusted to the angle. The device has simple structure and convenient operation, reduces blindness of installing and adjusting the nozzle in the cylinder, ensures atomization effect of the nozzle, improves uniformity of material mixing, and reduces adhesion quantity of the cylinder wall.
Further, the upper movable plate is provided with a through hole for fixedly mounting the to-be-detected binary nozzle, and the to-be-detected binary nozzle is mounted in the through hole of the upper movable plate through threads, so that the mounting is convenient and simple.
Further, still including the mounting bracket that is used for fixed nozzle adjustment subassembly, the mounting bracket lower extreme is equipped with the removal gyro wheel, installs material feed system and atomizing medium feed system in the mounting bracket, and the removal of this device of being convenient for is convenient for staff's use.
According to the method, a binary nozzle to be detected is arranged on an external nozzle adjusting assembly, an adjusting nut of the binary nozzle to be detected is adjusted, an atomization tail area is shielded by a baffle, the atomization radius and uniformity of the nozzle are detected through the spray area and the color change until atomization is uniform and no drip leakage, a locking nut of the binary nozzle to be detected is fastened, the atomization effect adjusting process of the binary nozzle to be detected is visualized, blindness of the adjusting nozzle arranged in a barrel is reduced, the atomization effect of the nozzle is ensured, the uniformity of material mixing is improved, and then the angle adjustment and the calibration are carried out by utilizing an upper movable plate and a lower movable plate of the nozzle adjusting assembly, so that the installation accuracy of the binary nozzle to be detected is ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention.
FIG. 2 is a schematic view of a nozzle adjusting assembly according to the present invention.
FIG. 3 is a schematic diagram of the material supply system and the atomizing medium supply system according to the present invention.
Fig. 4 is a schematic view of the structure of the mounting frame of the present invention.
FIG. 5 is a schematic view of the nozzle adjusting assembly mounting structure of the present invention.
1, a nozzle adjusting assembly; 2. a lower movable plate; 3. an upper movable plate; 4. a binary nozzle to be detected; 5. a movable plate scale dial plate is arranged on the upper part; 6. a horizontal scale dial; 7. a hinge pin; 8. a horizontal pointer; 9. a material supply system; 10. an atomized medium supply system; 11. a water storage tank; 12. a steam line; 13. an air pressure pipeline; 14. and (5) mounting a frame.
Detailed Description
The invention is described in further detail below with reference to the attached drawing figures:
as shown in fig. 1 and 2, the device for off-line detection and adjustment of the atomizing of the binary nozzle comprises a nozzle adjusting assembly 1 for installing the binary nozzle to be detected, wherein the nozzle adjusting assembly 1 comprises a lower movable plate 2 and an upper movable plate 3 rotationally connected with the lower movable plate 2, a through hole for fixedly installing the binary nozzle 4 to be detected is formed in the upper movable plate 3, the binary nozzle 4 to be detected is installed in the through hole of the upper movable plate 3 through threads, two ends of the upper movable plate are provided with upper movable plate scale plates 5, scales are arranged on the upper movable plate scale plates 5 and used for adjusting the angle of the upper movable plate 3 in the vertical direction, and a horizontal scale plate 6 is arranged at the lower end of the lower movable plate 2 and used for adjusting the circumferential rotation angle of the lower movable plate;
as shown in fig. 5, an open slot is formed on the upper movable plate 3, the front end or the rear end of the dual-element nozzle 4 to be detected is clamped in the open slot on the upper movable plate 3, and then the dual-element nozzle 4 to be detected is fixed on the upper movable plate 3 through a fastening device;
as shown in fig. 3 and 4, the material medium inlet of the binary nozzle 4 to be detected is connected with a material supply system 9, and the atomization medium inlet is connected with an atomization medium supply system 10;
the material supply system 9 comprises a water storage tank 11, a water outlet of the water storage tank 11 is connected with a material medium inlet of the to-be-detected binary nozzle through a pipeline, and a supply pump, a flowmeter, a switching valve and a pressure gauge are connected to the water outlet of the water storage tank and the pipeline of the material medium inlet of the to-be-detected binary nozzle;
the atomizing medium supply system comprises a steam pipeline 12 and an air pressure pipeline 13, wherein the ends of the steam pipeline and the air pressure pipeline are connected through a three-way valve and then connected to an atomizing medium inlet of a binary nozzle to be detected, and the steam pipeline and the air pressure pipeline are respectively provided with a stop valve and a filter;
the lower movable plate 2 is connected with the upper movable plate 3 through a hinge pin 7, so that the inclination angle of the upper movable plate can be conveniently adjusted; the front end of the lower movable plate 2 is provided with a horizontal pointer 8
The material supply system and the atomizing medium supply system are connected with the binary nozzle to be detected through metal hoses;
the device comprises a mounting frame 14 for fixing a nozzle adjusting assembly, a movable roller is arranged at the lower end of the mounting frame, a material supply system and an atomization medium supply system are arranged in the mounting frame, a water storage tank is arranged at the upper end of the mounting frame, pipelines connected with a to-be-detected binary nozzle are fixedly arranged in the mounting frame, and the device also comprises a control unit 15 for controlling the material supply system and the atomization medium supply system, wherein the control unit is arranged on the mounting frame and is connected with a supply pump, a switch valve and a stop valve;
a binary nozzle atomization offline detection and adjustment method comprises the following steps:
step 1), mounting the binary nozzle to be detected on the nozzle adjusting assembly 1, connecting the binary nozzle to be detected with the material supply system 9 and the atomizing medium supply system 10,
step 2), according to the use condition of the binary nozzle to be detected, adjusting parameters of a material supply system 9 and an atomization medium supply system 10 to be equal to supply parameters during production of the binary nozzle to be detected;
step 3), adjusting an adjusting nut of the binary nozzle to be detected, shielding an atomization tail area by using a baffle, detecting the atomization radius and uniformity of the nozzle through the spray area and the color change until atomization is uniform and no drip leakage is caused, and fastening a locking nut of the binary nozzle to be detected;
step 4), according to the structure and the service condition of the cylinder to be installed, the installation angle of the binary nozzle to be detected is adjusted by utilizing the lower movable plate 2 and the upper movable plate 3 of the nozzle adjusting component 1, so that the ejection angle of the binary nozzle to be detected is suitable for the service condition of the cylinder, the dial sizes of the movable plate 2 and the upper movable plate 3 are recorded, then the binary nozzle to be detected is installed on the angle adjuster of the cylinder to be installed, and the angle adjuster angle of the cylinder to be installed is adjusted according to the angle value adjusted by the nozzle adjusting component, so that the calibration adjustment of the binary nozzle to be detected is completed.
The structural principles and steps of the present invention will be further described with reference to the accompanying drawings, in which:
when detecting the binary nozzle atomization effect, install binary nozzle on nozzle adjustment subassembly, according to the atomizing requirement of detection process, connect two required medium pipelines, adjust the pressure, the flow of two kinds of media to the numerical value of this nozzle when producing, confirm to be steam or air pressure atomizing, for example: the method comprises the steps of a stem shred feeding procedure nozzle, an atomizing medium is steam, a steam pipeline is connected with the nozzle, the atomizing medium is compressed air, then sufficient water is added into a water storage tank, the rotation speed of a gear pump is adjusted through a frequency converter to control the flow of the water, the pressure of the atomizing medium is adjusted to the numerical value of the nozzle in production through a pressure reducing valve, then an adjusting nut of the binary nozzle is adjusted, an atomizing tail area is shielded by a baffle, the baffle can be a carton board or other plates convenient to observe, the atomizing radius and uniformity of the nozzle are detected through the spray area and the color change until the atomization is uniform and free from dripping, a locking nut of the binary nozzle to be detected is fastened, then the angle of the nozzle to be detected is adjusted by a dial according to the structure and the use condition of the barrel to be installed, the spraying angle of the binary nozzle to be detected is suitable for the use condition of the barrel, the size is recorded, finally the nozzle is detached from a test bench to be installed on the angle regulator of the barrel to be installed, and the angle regulator of the barrel to be installed according to the angle value adjusted by a nozzle adjusting component is adjusted.
The device has the advantages of small volume, portability and convenient operation, can truly detect the atomization effect of the nozzle in the cylinder, corrects the lagging method of adjusting the nozzle by a maintainer by feeling, shortens the time of adjusting the nozzle in the cylinder by the maintainer, improves the uniformity of mixing feed liquid, water and materials, and avoids quality accidents caused by dripping of the nozzle. The device is mainly used for barrel equipment for perfuming, feeding and adding water to materials in silk production and other industries needing atomized liquid medium. The novel energy-saving lamp is simple in manufacture, low in cost and easy to popularize.
The device can be suitable for the detection of nozzles of various devices in a workshop, can realize the adjustment of water and material flow in the range of 0-500 kg/h, the adjustment of air pressure in the range of 0-4 bar, the adjustment of steam in the range of 0-0.6 MPa, and the parameter setting is the same as that in production.
Claims (7)
1. The double-nozzle atomization offline detection adjustment method based on the double-nozzle atomization offline detection adjustment device is characterized in that the double-nozzle atomization offline detection adjustment device comprises a nozzle adjustment assembly (1) for installing a double-nozzle to be detected, the nozzle adjustment assembly (1) comprises a lower movable plate (2) and an upper movable plate (3) rotationally connected with the lower movable plate (2), the double-nozzle to be detected (4) is fixedly installed on the upper movable plate (3), upper movable plate scale plates (5) are arranged at two ends of the upper movable plate (3), scales are arranged on the upper movable plate scale plates (5) and used for adjusting the angle of the upper movable plate (3) in the vertical direction, a horizontal scale plate (6) is arranged at the lower end of the lower movable plate (2) and used for adjusting the circumferential rotation angle of the lower movable plate, a material medium inlet of the double-nozzle to be detected (4) is connected with a material supply system (9), the atomizing medium inlet is connected with an atomizing medium supply system (10), through holes for fixedly installing the double-nozzle to be detected (4) are formed in the upper movable plate (3), and the double-nozzle to be detected (4) is fixedly installed in the through holes (3) which are installed in the upper movable plate (3); the atomizing medium supply system comprises a steam pipeline (12) and an air pressure pipeline (13), wherein the ends of the steam pipeline and the air pressure pipeline are connected through a three-way valve and then connected to an atomizing medium inlet of the binary nozzle to be detected;
the method comprises the following steps:
step 1), mounting a binary nozzle to be detected on a nozzle adjusting assembly (1), and connecting the binary nozzle to be detected to a material supply system (9) and an atomization medium supply system (10);
step 2), according to the use condition of the binary nozzle to be detected, adjusting parameters of a material supply system (9) and an atomization medium supply system (10) to be equal to supply parameters during production of the binary nozzle to be detected;
step 3), adjusting an adjusting nut of the binary nozzle to be detected, shielding an atomization tail area by using a baffle, detecting the atomization radius and uniformity of the nozzle through the spray area and the color change until atomization is uniform and no drip leakage is caused, and fastening a locking nut of the binary nozzle to be detected;
step 4), according to the structure and the service condition of the cylinder to be installed, the installation angle of the dual-nozzle to be detected is adjusted by utilizing the lower movable plate (2) and the upper movable plate (3) of the nozzle adjusting component (1), so that the spraying angle of the dual-nozzle to be detected is suitable for the service condition of the cylinder, the dial sizes of the movable plate (2) and the upper movable plate (3) are recorded, then the dual-nozzle to be detected is installed on the angle adjuster of the cylinder to be installed, and the angle adjuster angle of the cylinder to be installed is adjusted according to the angle value adjusted by the nozzle adjusting component, so that the calibration adjustment of the dual-nozzle to be detected is completed.
2. The method for off-line detection and adjustment of atomizing of a binary nozzle according to claim 1, wherein the material supply system (9) comprises a water storage tank (11), and a water outlet of the water storage tank (11) is connected with a material medium inlet of the binary nozzle to be detected through a pipeline.
3. The method for off-line detection and adjustment of the atomization of the binary nozzle according to claim 2, wherein a feed pump, a flowmeter, a switch valve and a pressure gauge are connected to a water outlet of the water storage tank (11) and a pipeline of a material medium inlet of the binary nozzle to be detected.
4. The method for off-line detection and adjustment of atomizing nozzles according to claim 1, wherein the steam pipeline and the air pressure pipeline are respectively provided with a stop valve and a filter.
5. The dual-nozzle atomization offline detection and adjustment method according to claim 1 is characterized in that the lower movable plate (2) is connected with the upper movable plate (3) through a hinge pin (7) so as to facilitate the adjustment of the inclination angle of the upper movable plate; the front end of the lower movable plate (2) is provided with a horizontal pointer (8).
6. The method for offline detection and adjustment of atomizing nozzles according to claim 1, wherein the material supply system and the atomized medium supply system are connected with the nozzle to be detected through metal hoses.
7. The method for offline detection and adjustment of atomizing of a binary nozzle according to claim 1, further comprising a mounting frame (14) for fixing the nozzle adjustment assembly, wherein a movable roller is arranged at the lower end of the mounting frame, a material supply system and an atomizing medium supply system are installed in the mounting frame, the method further comprises a control unit (15) for controlling the material supply system and the atomizing medium supply system, the control unit (15) is installed on the mounting frame, and the control unit (15) is connected to a supply pump, a switching valve and a stop valve.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711039329.9A CN107702910B (en) | 2017-10-30 | 2017-10-30 | Binary nozzle atomization offline detection and adjustment device and detection and adjustment method |
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| CN201711039329.9A CN107702910B (en) | 2017-10-30 | 2017-10-30 | Binary nozzle atomization offline detection and adjustment device and detection and adjustment method |
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| CN107702910A CN107702910A (en) | 2018-02-16 |
| CN107702910B true CN107702910B (en) | 2024-03-01 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110006906B (en) * | 2019-02-20 | 2021-12-17 | 上海鋆雪自动化有限公司 | Fine atomization nozzle detection device and control method thereof |
| CN112107021B (en) * | 2020-09-17 | 2022-05-06 | 河北白沙烟草有限责任公司 | Angle adjusting device for tobacco leaf feeding nozzle |
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