CN203810131U - A LED metal corn wick with high thermal conductivity tube - Google Patents
A LED metal corn wick with high thermal conductivity tube Download PDFInfo
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- CN203810131U CN203810131U CN201420180961.0U CN201420180961U CN203810131U CN 203810131 U CN203810131 U CN 203810131U CN 201420180961 U CN201420180961 U CN 201420180961U CN 203810131 U CN203810131 U CN 203810131U
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 73
- 239000002184 metal Substances 0.000 title claims abstract description 73
- 240000008042 Zea mays Species 0.000 title claims abstract description 18
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 18
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 18
- 235000005822 corn Nutrition 0.000 title claims abstract description 18
- 230000017525 heat dissipation Effects 0.000 claims abstract description 19
- 238000009434 installation Methods 0.000 claims abstract description 14
- 239000011324 bead Substances 0.000 claims abstract description 7
- 239000003292 glue Substances 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000004382 potting Methods 0.000 claims description 4
- 239000012790 adhesive layer Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 2
- 239000002826 coolant Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005286 illumination Methods 0.000 abstract description 3
- 241000217776 Holocentridae Species 0.000 abstract 3
- 239000000565 sealant Substances 0.000 abstract 1
- 239000000110 cooling liquid Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
Description
【技术领域】【Technical field】
本实用新型属于LED节能灯技术领域,尤其涉及一种带高导热管的LED金属玉米灯芯。 The utility model belongs to the technical field of LED energy-saving lamps, in particular to an LED metal corn wick with a high heat conduction tube.
【背景技术】【Background technique】
众所周知,普通节能灯是玻璃管式的,但是其寿命短,而且由于玻璃灯管内的荧光粉或水银蒸汽的存在,废弃后对环境造成很大的污染 (即汞污染,一支灯管打碎后可使0.5平方米土地50年不能耕种。) 。 As we all know, ordinary energy-saving lamps are glass tubes, but their lifespan is short, and due to the existence of fluorescent powder or mercury vapor in the glass lamp tube, it will cause great pollution to the environment after being discarded (that is, mercury pollution, a lamp tube will burn After crushing, 0.5 square meters of land can not be cultivated for 50 years.).
目前,各种LED节能灯己进入照明领域,然而灯具散热效果的好坏直接影响LED灯具的光衰及寿命。因此,如何制成散热效果好、LED光衰低的节能灯便成为一个急需解决的技术问题。 At present, various LED energy-saving lamps have entered the lighting field, but the heat dissipation effect of the lamps directly affects the light decay and life of the LED lamps. Therefore, how to make an energy-saving lamp with good heat dissipation effect and low LED light decay has become an urgent technical problem to be solved.
【实用新型内容】【Content of utility model】
为了解决现有技术中存在的上述技术问题,本实用新型提供了一种具有很好散热效果、光衰低、性能稳定、发光角度大、照度均匀,且装入灯罩无暗区、寿命长,节省人工,操作简单,适于规模生产的带高导热管的LED金属玉米灯芯。 In order to solve the above-mentioned technical problems in the prior art, the utility model provides a lamp with good heat dissipation effect, low light decay, stable performance, large luminous angle, uniform illuminance, no dark area in the lampshade, and long service life. Labor saving, simple operation, LED metal corn wick with high heat conduction tube suitable for mass production.
本实用新型解决现有技术问题所采用的技术方案为: The technical solution adopted by the utility model to solve the problems of the prior art is:
一种带高导热管的LED金属玉米灯芯,包括有金属灯芯支架、高导热管和金属散热片;所述金属灯芯支架是中空的且一端为开口另一端为锥形多面体的柱状体,金属灯芯支架对应于所述锥形多面体表面的周向侧面设有纵向安装槽,所述纵向安装槽和锥形多面体的表面设有连接一体且相互导通的电路板,所述电路板上设有LED灯珠;所述高导热管的一端从金属灯芯支架的开口端设于金属灯芯支架内,并通过导热灌封胶固定,另一端设有阵列套设在其上的金属散热片。 A kind of LED metal corn wick with high heat conduction pipe, including metal wick support, high heat conduction pipe and metal heat sink; The metal wick support is hollow and one end is an opening and the other end is a cylindrical body of a tapered polyhedron, the metal wick The bracket is provided with a longitudinal installation groove corresponding to the circumferential side of the surface of the tapered polyhedron, and the surface of the longitudinal installation groove and the tapered polyhedron is provided with a circuit board connected as one and connected to each other, and the circuit board is provided with an LED Lamp beads; one end of the high thermal conductivity tube is set in the metal wick bracket from the open end of the metal wick bracket, and is fixed by heat-conducting potting glue, and the other end is provided with an array of metal heat sinks sleeved on it.
进一步地,所述高导热管是一根金属管,其内部设有密闭空腔,所述密闭空腔设有冷却液。 Further, the high thermal conductivity pipe is a metal pipe with a closed cavity inside, and the closed cavity is provided with cooling liquid.
进一步地,所述高导热管是一根金属棒。 Further, the high thermal conductivity pipe is a metal rod.
进一步地,所述高导热管设于金属灯芯支架内的一端端部设有金属固定衬,所述固定衬的形状大小与金属灯芯支架的中空腔体相适配。 Further, one end of the high heat-conducting tube disposed in the metal wick holder is provided with a metal fixing liner, and the shape and size of the fixing liner are adapted to the hollow cavity of the metal wick supporter.
进一步地,所述金属灯芯支架的中空腔体和固定衬均为正六边形。 Further, the hollow cavity and the fixing liner of the metal wick holder are both regular hexagons.
进一步地,所述金属灯芯支架由两端开口的中空柱状支架和顶盖组成,所述顶盖是锥形多面体,形成多个所述表面,并匹配地盖住密封柱状支架的一端;所述柱状支架的周侧表面设有环形阵列分布的所述纵向安装槽。 Further, the metal wick support is composed of a hollow columnar support with openings at both ends and a top cover, the top cover is a conical polyhedron, forming multiple surfaces, and matchingly covers one end of the sealed columnar support; The circumferential surface of the columnar support is provided with the longitudinal installation grooves distributed in an annular array.
进一步地,所述散热片等间距地套设在高导热管上,且其上设有卷边孔。 Further, the heat dissipation fins are sleeved on the high heat conduction pipes at equal intervals, and curling holes are provided on them.
进一步地,所述电路板是柔性电路板,其背面粘贴有导热胶层,并可挠曲覆盖地贴装在纵向安装槽和锥形多面体的表面上。 Further, the circuit board is a flexible circuit board, the back of which is pasted with a thermally conductive adhesive layer, and is flexibly mounted on the longitudinal installation groove and the surface of the tapered polyhedron.
进一步地,所述金属灯芯支架的周侧表面相邻的两个纵向安装槽之间设有散热突棱。 Further, a heat dissipation rib is provided between two adjacent longitudinal installation grooves on the peripheral surface of the metal wick support.
本实用新型的有益效果如下: The beneficial effects of the utility model are as follows:
本实用新型通过上述技术方案,即可具有很好散热效果、光衰低、性能稳定、发光角度大、照度均匀,且装入灯罩无暗区、寿命长,节省人工,操作简单,适于规模生产的优点,广泛适用于LED照明灯具行业。 Through the above technical scheme, the utility model can have good heat dissipation effect, low light decay, stable performance, large luminous angle, uniform illumination, and there is no dark area in the lampshade, long life, labor saving, simple operation, suitable for scale The advantages of production are widely used in the LED lighting industry.
另外,等间距设置的设有卷边孔的散热片3和设有散热突棱的金属灯芯支架,进一步提高了灯芯的散热性能,散热效果更好、光衰更低、性能更稳定、使用寿命更长。 In addition, the heat sinks 3 with curling holes arranged at equal intervals and the metal wick bracket with heat dissipation ribs further improve the heat dissipation performance of the wick, with better heat dissipation effect, lower light decay, more stable performance and longer service life. longer.
【附图说明】【Description of drawings】
图1是本实用新型所述一种带高导热管的LED金属玉米灯芯实施例的爆炸结构示意图。 Fig. 1 is a schematic diagram of an explosion structure of an embodiment of an LED metal corn wick with a high heat conduction tube according to the present invention.
【具体实施方式】【Detailed ways】
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1中所示: As shown in Figure 1:
本实用新型实施列所述的一种带高导热管的LED金属玉米灯芯,包括有金属灯芯支架1、高导热管2和金属散热片3;所述金属灯芯支架1是中空的且一端为开口另一端为锥形多面体的柱状体,金属灯芯支架1对应于所述锥形多面体表面14的周向侧面设有纵向安装槽13,所述纵向安装槽13和锥形多面体的表面14设有连接一体且相互导通的电路板4,所述电路板4上设有LED灯珠41;所述高导热管2的一端从金属灯芯支架1的开口端设于金属灯芯支架1内,并通过导热灌封胶固定,另一端设有阵列套设在其上的金属散热片3。 An LED metal corn wick with a high heat conduction tube described in the embodiment of the present invention includes a metal wick support 1, a high heat conduction tube 2 and a metal heat sink 3; the metal wick support 1 is hollow and has an opening at one end The other end is a cylindrical body of a conical polyhedron, and the circumferential side of the metal wick support 1 corresponding to the surface 14 of the conical polyhedron is provided with a longitudinal mounting groove 13, and the longitudinal mounting groove 13 and the surface 14 of the conical polyhedron are provided with a connection A circuit board 4 that is integrated and connected to each other. The circuit board 4 is provided with LED lamp beads 41; one end of the high heat-conducting tube 2 is set in the metal wick support 1 from the open end of the metal wick support 1, and through the heat conduction The potting glue is fixed, and the other end is provided with an array of metal heat sinks 3 sleeved thereon.
其中,所述金属灯芯支架1可以由两端开口的中空柱状支架11和顶盖12组成,所述顶盖12是锥形多面体,形成多个所述表面14,并匹配地盖住密封柱状支架11的一端;所述柱状支架11的周侧表面设有环形阵列排分布的所述纵向安装槽13。所述高导热管2可以是一根金属管(如纯铜管),其内部设有密闭空腔,所述密闭空腔设有冷却液(图中未表示出来),其设于金属灯芯支架1内的一端端部设有金属固定衬21,所述固定衬21的形状大小与金属灯芯支架1的中空腔体相适配,如图中,所述金属灯芯支架1的中空腔体和固定衬21均为正六边形。所述电路板4是柔性电路板,其背面粘贴有导热胶层,并可挠曲覆盖地贴装在纵向安装槽13和锥形多面体的表面14上。 Wherein, the metal wick support 1 can be composed of a hollow columnar support 11 with openings at both ends and a top cover 12, the top cover 12 is a conical polyhedron, forming a plurality of surfaces 14, and matchingly covers the sealing columnar support 11; the peripheral surface of the columnar support 11 is provided with the longitudinal installation grooves 13 distributed in an annular array. The high heat-conducting pipe 2 can be a metal pipe (such as a pure copper pipe), which is provided with a closed cavity inside, and the closed cavity is provided with a cooling liquid (not shown in the figure), which is located on the metal wick support 1 is provided with a metal fixed lining 21, the shape and size of the fixed lining 21 is suitable for the hollow cavity of the metal wick support 1, as shown in the figure, the hollow cavity of the metal wick support 1 and the fixed Lining 21 is regular hexagon. The circuit board 4 is a flexible circuit board with a thermally conductive adhesive layer pasted on its back, and is flexibly mounted on the longitudinal installation groove 13 and the surface 14 of the tapered polyhedron.
本实用新型所述LED金属玉米灯芯具有以下特点: The LED metal corn wick described in the utility model has the following characteristics:
1、本灯芯的顶部设计为锥形多面体(锥形多棱台), 锥形多面体和周向侧面上设有的LED灯珠41,使发光角度最大化,四周照度均匀,有效避免使有色(例如乳白灯罩)半透光灯罩时产生的暗区缺陷; 1. The top of the wick is designed as a conical polyhedron (conical polygonal truncated), and the conical polyhedron and the LED lamp beads 41 on the circumferential side maximize the luminous angle and uniform illumination around, effectively avoiding colored ( For example, the dark area defects produced by the semi-transparent lampshade of milky white lampshade;
2、高导热管2插入灯芯(金属灯芯支架1)中,并在灯芯内部注入导热灌封胶,既加强了高导热管2在灯芯内的固定強度,又有效地加强了整个LED灯珠41的热量向高导热管2的导热效率; 2. The high heat conduction tube 2 is inserted into the wick (metal wick support 1), and heat conduction potting glue is injected inside the wick, which not only strengthens the fixing strength of the high heat conduction tube 2 in the wick, but also effectively strengthens the entire LED lamp bead 41 The heat conduction efficiency of the heat to the high heat pipe 2;
3、高导热管2采用了内部封装有冷却液,有效地将灯芯上LED灯珠41发出的热量传导到金属散热片3上,散热效果较好,光衰低,寿命长; 3. The high heat conduction tube 2 adopts a cooling liquid packaged inside, which effectively conducts the heat emitted by the LED lamp bead 41 on the wick to the metal heat sink 3, with better heat dissipation effect, low light decay and long service life;
综上所述,本实用新型所述的带高导热管的LED金属玉米灯芯,具有很好散热效果、光衰低、性能稳定、发光角度大、照度均匀,且装入灯罩无暗区、寿命长,节省人工,操作简单,适于规模生产的优点,广泛适用于LED照明灯具行业。 In summary, the LED metal corn wick with high heat conduction tube described in the utility model has good heat dissipation effect, low light decay, stable performance, large luminous angle, uniform illuminance, and there is no dark area in the lampshade, and the service life is long. Long, labor-saving, simple operation, and suitable for mass production, it is widely used in the LED lighting industry.
当然,所述高导热管2也可以是一根金属棒(如纯铜棒)。 Certainly, the high heat conduction pipe 2 may also be a metal rod (such as a pure copper rod).
作为本实用新型一优选方案,所述散热片3等间距地套设在高导热管2上,且其上设有卷边孔31,有利于热量流通,进一步提高了灯芯的散热性能,散热效果更好、光衰更低、性能更稳定、使用寿命更长。 As a preferred solution of the present utility model, the heat dissipation fins 3 are sleeved on the high heat conduction pipe 2 at equal intervals, and curling holes 31 are provided on it, which is conducive to heat circulation, further improves the heat dissipation performance of the wick, and improves the heat dissipation effect. Better, lower light attenuation, more stable performance, longer service life.
作为本实用新型又一优选方案,所述金属灯芯支架1(即柱状支架11)的周侧表面相邻的两个纵向安装槽13之间设有散热突棱15。这样,大大地增加了金属灯芯支架1与空气的接触面积,又进一步增强了散热性能,散热效果更佳。 As another preferred solution of the present invention, a heat dissipation rib 15 is provided between two adjacent longitudinal installation grooves 13 on the peripheral surface of the metal wick support 1 (ie, the columnar support 11 ). In this way, the contact area between the metal wick support 1 and the air is greatly increased, and the heat dissipation performance is further enhanced, so that the heat dissipation effect is better.
以上内容是结合具体的优选技术方案对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。 The above content is a further detailed description of the utility model in combination with specific preferred technical solutions, and it cannot be determined that the specific implementation of the utility model is only limited to these descriptions. For a person of ordinary skill in the technical field to which the utility model belongs, without departing from the concept of the utility model, some simple deduction or substitutions can also be made, which should be regarded as belonging to the protection scope of the utility model.
Claims (9)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105674226A (en) * | 2015-12-29 | 2016-06-15 | 东莞市青麦田数码科技有限公司 | LED radiator |
| CN106382516A (en) * | 2015-12-11 | 2017-02-08 | 蒋宏凯 | Novel LED lamp bulb provided with gallium nitride LED chip |
| CN108826038A (en) * | 2018-06-25 | 2018-11-16 | 安徽三六五办公科技有限公司 | LED Landscape Lighting fluorescent tube |
| CN109027715A (en) * | 2018-06-25 | 2018-12-18 | 安徽三六五办公科技有限公司 | Landscape Lighting LED lamp tube |
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2014
- 2014-04-15 CN CN201420180961.0U patent/CN203810131U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106382516A (en) * | 2015-12-11 | 2017-02-08 | 蒋宏凯 | Novel LED lamp bulb provided with gallium nitride LED chip |
| CN106382516B (en) * | 2015-12-11 | 2019-05-14 | 中山市韩龙照明科技有限公司 | A kind of Novel LED bulb using gallium nitride based LED chip |
| CN105674226A (en) * | 2015-12-29 | 2016-06-15 | 东莞市青麦田数码科技有限公司 | LED radiator |
| CN108826038A (en) * | 2018-06-25 | 2018-11-16 | 安徽三六五办公科技有限公司 | LED Landscape Lighting fluorescent tube |
| CN109027715A (en) * | 2018-06-25 | 2018-12-18 | 安徽三六五办公科技有限公司 | Landscape Lighting LED lamp tube |
| CN108826038B (en) * | 2018-06-25 | 2020-08-21 | 中山锐烁照明科技有限公司 | LED landscape lighting lamp tube |
| CN109027715B (en) * | 2018-06-25 | 2020-12-15 | 霍山知行信息科技有限公司 | LED lamp tube for landscape lighting |
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