CN203805105U - Horizontal roller straw glue mixing apparatus - Google Patents

Horizontal roller straw glue mixing apparatus Download PDF

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Publication number
CN203805105U
CN203805105U CN201320573206.4U CN201320573206U CN203805105U CN 203805105 U CN203805105 U CN 203805105U CN 201320573206 U CN201320573206 U CN 201320573206U CN 203805105 U CN203805105 U CN 203805105U
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China
Prior art keywords
drum
glue
straw
main shaft
glue mixing
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Expired - Fee Related
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CN201320573206.4U
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Chinese (zh)
Inventor
陈云
肖建平
雷亚芳
张保健
杨庆
曹建
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Northwest A&F University
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Northwest A&F University
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Expired - Fee Related legal-status Critical Current

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Abstract

A horizontal roller straw glue mixing apparatus comprises a roller, a charging device, a glue injection device, a transmission device and a discharging device. The horizontal roller straw glue mixing apparatus is characterized in that the charging device is arranged on an opening end of the roller; the flue injection device and the discharging device are placed on the bottom of the roller; the roller is connected with a belt wheel via a main shaft; and the transmission device is fastened on a pedestal rack and connected with the main shaft via the belt wheel.

Description

一种卧式滚筒秸秆拌胶装置A horizontal drum straw glue mixing device

一、技术领域 1. Technical field

本实用新型属于秸秆拌胶装置的设计,具体涉及一种实验室用卧式滚筒秸秆拌胶装置的设计。  The utility model belongs to the design of a straw glue mixing device, in particular to the design of a laboratory-used horizontal drum straw glue mixing device. the

二、背景技术 2. Background technology

我国森林资源匮乏,农作物秸秆作为一种巨大的可再生资源,其主要成分为木质素、纤维素和半纤维素以及一些灰分杂质,与阔叶木材的组分十分类似,是木材的良好可替代原材料。农作物秸秆刨花板是以秸秆为原料,以绿色环保的异氰酸酯树脂为胶粘剂,经定向铺装后热压而成的一种多层结构板材,无甲醛污染。其具有质轻、优良的物理力学性能和绿色环保等特点,是理想的环保节能新型材料,可以用于建筑工业、家具制造、地板、包装及室内装饰等。既能缓解木材供需矛盾,又能满足市场需求。但其生产技术现在还不是很成熟,秸秆板的各方面性能和生产工艺有待实验室通过大量的实验进行研究。而目前现代工业生产中主要采用单轴环式拌胶装置、双轴环式拌胶装置和滚筒式拌胶装置,此三种拌胶装置均适用于中等产量木质刨花、农作物秸秆刨花板的生产。实验室压制秸秆刨花板通常采用手工拌胶,拌胶不均匀且浪费胶液,未固化的异氰酸酯胶黏剂有一定毒性,手工拌胶时有害于人体健康,同时工作效率低下。因此,为了能够更好地研究定向结构秸秆板的生产工艺及各方面性能,设计一台能够完成一定任务量、外形小巧而协调的实验室用滚筒式秸秆拌胶装置很有必要。  my country's forest resources are scarce. As a huge renewable resource, crop straw is mainly composed of lignin, cellulose, hemicellulose and some ash impurities. It is very similar to the components of broad-leaved wood and is a good substitute for wood. raw materials. Crop straw particleboard is a multi-layer structure board made of straw as raw material, green and environmentally friendly isocyanate resin as adhesive, and hot-pressed after directional paving, without formaldehyde pollution. It has the characteristics of light weight, excellent physical and mechanical properties and environmental protection. It is an ideal new material for environmental protection and energy saving. It can be used in construction industry, furniture manufacturing, flooring, packaging and interior decoration. It can not only alleviate the contradiction between timber supply and demand, but also meet market demand. But its production technology is not very mature now, and the performance and production process of straw board need to be studied through a large number of experiments in the laboratory. At present, in modern industrial production, single-shaft ring-type glue mixing devices, double-shaft ring-type glue-mixing devices and drum-type glue-mixing devices are mainly used. These three glue-mixing devices are all suitable for the production of wood shavings and crop straw particleboards with medium output. Laboratory pressing of straw particleboard usually uses manual glue mixing, which is uneven and wastes glue. The uncured isocyanate adhesive has certain toxicity. Manual glue mixing is harmful to human health and low work efficiency. Therefore, in order to better study the production process and various performances of oriented straw boards, it is necessary to design a laboratory-use roller-type straw-glue mixing device that can complete a certain amount of tasks and is compact and coordinated. the

三、发明内容 3. Contents of the invention

为了提高实验室压制秸秆刨花板的效率,以及克服手工拌胶不均匀的不足,更好地研究秸秆刨花板的性能,本实用新型设计了一种实验用卧式滚筒秸秆拌胶装置,该拌胶装置不仅可以使实验用压制秸秆刨花板的秸秆均匀拌胶,而且还提高了效率。  In order to improve the efficiency of pressing straw particleboard in the laboratory, overcome the lack of uneven manual glue mixing, and better study the performance of straw particleboard, the utility model designs a horizontal drum straw glue mixing device for experiments. The glue mixing device Not only can the straws used in experiments to press the straw particleboard be evenly mixed with glue, but also the efficiency is improved. the

本实用新型解决其技术问题所采用的技术方案是:  The technical scheme that the utility model solves its technical problem adopts is:

一种实验室用卧式滚筒秸秆拌胶装置,由滚筒、进料装置、喷胶装置、传动装置、出料装置组成。上述滚筒是一个内部装有抄板的圆筒,在一端开口处设计成有一定锥度,防止滚筒旋转时秸秆甩出来。筒底为圆板,用于与法兰连接。  A laboratory-used horizontal roller straw glue mixing device is composed of a roller, a feeding device, a glue spraying device, a transmission device and a discharging device. The above-mentioned drum is a cylinder with a lifting board inside, and the opening at one end is designed to have a certain taper to prevent the straw from being thrown out when the drum rotates. The bottom of the cylinder is a circular plate for connection with the flange. the

上述进料装置主要包括进料口,采取手工进料。  The above-mentioned feeding device mainly includes a feeding port, and manual feeding is adopted. the

上述喷胶装置由胶泵和四个喷头组成,两个喷头组成一对,成120度夹角,在滚筒内进行喷胶。  The above-mentioned glue spraying device is composed of a glue pump and four nozzles, and the two nozzles form a pair, forming an angle of 120 degrees, and spray glue in the drum. the

上述传动装置包括主轴、调速电机、皮带、皮带轮。所述主轴通过两个带座外球面轴承固定在底座支架上,电机在底座支架的下方,通过皮带轮带动主轴转动,皮带轮的安装位置也可以选择安装在两个带座外球面轴承的中间,这样可以减小机器的外形尺寸。  The transmission device includes a main shaft, a speed-regulating motor, a belt, and a pulley. The main shaft is fixed on the base bracket through two outer spherical bearings with seats, the motor is below the base bracket, and the main shaft is driven to rotate through the pulley, and the installation position of the pulley can also be selected to be installed in the middle of the two outer spherical bearings with seats, so that The overall size of the machine can be reduced. the

上述出料装置主要包括出料口,采用手工出料。  The above-mentioned discharge device mainly includes a discharge port, which adopts manual discharge. the

本实用新型的有益效果是,可以在得到施胶均匀的秸秆刨花的同时,提高工作效率,减少胶液对人体的直接危害,而且此设备外形小巧而协调,适于实验室研究用。  The beneficial effect of the utility model is that the work efficiency can be improved while the straw shavings with uniform sizing can be obtained, and the direct harm of the glue to the human body can be reduced. Moreover, the equipment has a small and harmonious appearance and is suitable for laboratory research. the

四、附图说明 4. Description of drawings

图1是本实用新型的结构示意图(主视图)。  Fig. 1 is a structural representation (front view) of the utility model. the

图2是本实用新型的结构示意图(左视图)。  Fig. 2 is a schematic structural view (left view) of the utility model. the

图3是本实用新型的底座支架示意图(主视图)。  Fig. 3 is a schematic view (front view) of the base bracket of the present invention. the

图4是本实用新型的底座支架示意图(左视图)。  Fig. 4 is a schematic view of the base bracket of the present invention (left view). the

图5是本实用新型的底座支架示意图(俯视图)。  Fig. 5 is a schematic view (top view) of the base bracket of the present invention. the

附图标号说明:1-滚筒、2-进料口、3-喷胶装置、4-隔板、5-调速电机、6-喷嘴、7-出料口  Explanation of reference numbers: 1-roller, 2-feed inlet, 3-glue spraying device, 4-partition, 5-speed regulating motor, 6-nozzle, 7-discharge port

五、具体实施方式 5. Specific implementation

参见图1、图2,一种实验室用卧式滚筒秸秆拌胶装置,由滚筒、进料装置、喷胶装置、传动装置、出料装置组成。将秸秆刨花按所需量从进料口2放入滚筒1中,将喷胶装置3准备好置于喷嘴6处。准备工作完毕,启动电源开关,观察滚筒的转速,调节调速电机5使其速度与刨花量相适应,电机通过皮带轮带动滚筒转动。由于滚筒的转动,刨花被隔板4举升到一定高度落下,形成连续的刨花帘;胶粘剂经雾化后直接喷洒在刨花帘上,着胶后的刨花在滚筒内随着滚筒的转动上下翻动,相互间有一定的摩擦作用,使喷洒在刨花上的胶液转移,从而得到施胶均匀的刨花。关闭电源开关,待滚筒静止后,将滚筒卸下,将料从出料口7倾倒出来。  Referring to Fig. 1 and Fig. 2, a laboratory horizontal roller straw glue mixing device is composed of a roller, a feeding device, a glue spraying device, a transmission device and a discharging device. The straw shavings are put into the drum 1 from the feed port 2 according to the required amount, and the glue spraying device 3 is ready to be placed at the nozzle 6 . After the preparatory work is completed, start the power switch, observe the rotating speed of the drum, adjust the speed-regulating motor 5 to make its speed compatible with the amount of shavings, and the motor drives the drum to rotate through the belt pulley. Due to the rotation of the drum, the shavings are lifted to a certain height by the partition 4 and fall down to form a continuous shaving curtain; the adhesive is atomized and sprayed directly on the shaving curtain, and the glued shavings are turned up and down in the drum with the rotation of the drum , There is a certain friction between each other, so that the glue sprayed on the shavings is transferred, so as to obtain evenly sized shavings. Turn off the power switch, and after the drum is still, unload the drum, and pour the material out from the discharge port 7. the

Claims (4)

1.一种卧式滚筒秸秆拌胶装置,包括滚筒、进料装置、喷胶装置、传动装置、出料装置, 其特征在于:所述进料装置位于滚筒开口端;所述喷胶装置、出料装置位于滚筒底部;所述滚筒通过主轴与皮带轮相连;所述传动装置固定于底座支架上,通过皮带轮与主轴相连。  1. A horizontal drum straw glue mixing device, comprising a drum, a feeding device, a glue spraying device, a transmission device, and a discharge device, characterized in that: the feeding device is located at the open end of the drum; the glue spraying device, The discharge device is located at the bottom of the drum; the drum is connected with the pulley through the main shaft; the transmission device is fixed on the base bracket and connected with the main shaft through the pulley. the 2.根据权利要求1所述卧式滚筒秸秆拌胶装置,其特征在于:所述滚筒[1]是一个内部装有抄板的圆筒,在一端开口处设有一定锥度,筒底为圆板,用于与法兰连接。  2. The horizontal drum straw glue mixing device according to claim 1, characterized in that: the drum [1] is a cylinder with a lifting board inside, a certain taper is provided at the opening at one end, and the bottom of the cylinder is round. plate for connection to the flange. the 3.根据权利要求1所述卧式滚筒秸秆拌胶装置,其特征在于:喷胶装置[3]由胶泵和四个喷头组成,两个喷头组成一对,成120度夹角,在滚筒内进行喷胶。  3. The horizontal drum straw glue mixing device according to claim 1, characterized in that: the glue spraying device [3] is composed of a glue pump and four nozzles, and the two nozzles form a pair, forming an angle of 120 degrees. Spray glue inside. the 4.根据权利要求1所述卧式滚筒秸秆拌胶装置,其特征在于:传动装置包括主轴、调速电机[5]、皮带、皮带轮;所述主轴通过两个带座外球面轴承固定在底座支架上,电机在底座支架的下方,通过皮带轮带动主轴转动。  4. The horizontal drum straw glue mixing device according to claim 1, characterized in that: the transmission device includes a main shaft, a speed-regulating motor [5], a belt, and a pulley; the main shaft is fixed on the base through two outer spherical bearings with seats On the bracket, the motor is under the base bracket, and drives the main shaft to rotate through the belt pulley. the
CN201320573206.4U 2013-09-16 2013-09-16 Horizontal roller straw glue mixing apparatus Expired - Fee Related CN203805105U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320573206.4U CN203805105U (en) 2013-09-16 2013-09-16 Horizontal roller straw glue mixing apparatus

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Application Number Priority Date Filing Date Title
CN201320573206.4U CN203805105U (en) 2013-09-16 2013-09-16 Horizontal roller straw glue mixing apparatus

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108621280A (en) * 2018-06-01 2018-10-09 千年舟新材科技集团有限公司 Negative ion flame-retardant sheet machining apparatus
CN108890846A (en) * 2018-06-01 2018-11-27 千年舟新材科技集团有限公司 Flame-proof sheet material process equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108621280A (en) * 2018-06-01 2018-10-09 千年舟新材科技集团有限公司 Negative ion flame-retardant sheet machining apparatus
CN108890846A (en) * 2018-06-01 2018-11-27 千年舟新材科技集团有限公司 Flame-proof sheet material process equipment

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140903

Termination date: 20150916

EXPY Termination of patent right or utility model