Summary of the invention
Technical problem to be solved by this invention is, a kind of thermal treatment unit is provided, and it is simple in structure, can simplify the making processes of thermal treatment unit, improves the production efficiency of thermal treatment unit.
In order to address the above problem, the invention provides a thermal treatment unit, this device comprises thermal treatment heating arrangement, the second insulation portion, the 3rd insulation portion and shell, wherein: described thermal treatment heating arrangement comprises the first insulation portion and heating part, described the first insulation portion is hollow structure, form a heating chamber around sample to be heated, it is characterized in that, described heating part is partially submerged in described the first insulation portion and with it and fixes, described heating part is exposed towards a side of sample to be heated, to heat described sample to be heated; Described thermal treatment heating arrangement is one or more, along the axially stack placement successively of described heating chamber;
The thermal treatment heating arrangement that described the second insulation portion places around described stack also covers its outside surface;
The top in described thermal treatment unit is deployed in described the 3rd insulation, to realize the insulation at thermal treatment unit top;
Described shell is around described the second insulation portion and cover its outside surface.
As selectable technical scheme, described the 3rd insulation portion comprises the thermal insulation layer, interlayer and the heat-preserving cover plate that axially set gradually along heating chamber, and the shell of described heat-preserving cover plate and described thermal treatment unit fastens.
As selectable technical scheme, the insulation block that described the first insulation portion is vacuum forming, described the first insulation portion and described heating part are one-body molded.
As selectable technical scheme, described the first insulation portion inwall is provided with some grooves, and described heating part is arranged in described groove.Further, described groove is the long strip shape structure along described heating chamber axial direction due, is evenly distributed on described the first insulation portion inwall.Further, described groove length is less than described the first insulation minister degree, and described recess width is less than or equal to the spacing between adjacent two grooves.
As selectable technical scheme, described heating part comprises some spiral helicine heater strips, and described heater strip is placed in described groove.Further, adjacent heater strip links together by connection section, and described connection section embeds described the first insulation portion, described heating part is fixed in described the first insulation portion.Further, described connection section is identical with described heater strip material.Further, described connecting portion is in described heater strip two ends, and the staggered two ends up and down that are positioned at described heater strip of adjacent connection section.
As selectable technical scheme, this thermal treatment unit also comprises top insulation block, top metal ring and bottom metal ring, wherein: described top insulation block is placed in the top of described thermal treatment unit, it is around thermal treatment unit top one week, and the thermal insulation layer of described the 3rd insulation portion agrees with and is embedded in the insulation block of described top; Described top metal ring is placed in insulation block outside, described top; Described bottom metal ring is placed in described thermal treatment unit bottom; Described top metal ring, bottom metal ring all link together with described shell.
As selectable technical scheme, the interlayer of described the second insulation portion, the 3rd insulation portion is the soft insulating cotton of matter.
As selectable technical scheme, this thermal treatment unit also comprises that one is arranged on the hoisting structure at thermal treatment unit top, and described hoisting structure is placed on described top metal ring, and through described heat-preserving cover plate.
In thermal treatment unit provided by the invention, the thermal treatment heating arrangement adopting, described heating part is embedded to described the first insulation portion, make that installation between described heating part and described the first insulation portion is fixing does not need extra supplementary structure, simplified this thermal treatment heating arrangement; And use the thermal treatment unit of this heating arrangement, comprise be placed in internal layer the first insulation portion, be placed in outer field the second insulation portion and be placed in the 3rd insulation portion at top, there is omnibearing good thermal insulation property, and this thermal treatment unit comprises the thermal treatment heating arrangement that multiple length can define according to demand flexibly, in simplifying thermal treatment unit moulding making processes, improving thermal treatment unit production efficiency, also can be sectional temperature-controlled by the control respectively of each thermal treatment heating arrangement is realized, improve thermal treatment quality and the efficiency of thermal treatment unit.
Embodiment
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing, embodiments of the present invention are described in further detail.
Those skilled in the art can understand other advantages of the present invention and effect easily by the disclosed content of this specification sheets.The present invention can also be implemented or be applied by other different embodiment, and the every details in this specification sheets also can be based on different viewpoints and application, carries out various modifications or change not deviating under spirit of the present invention.
Thermal treatment unit 200 provided by the invention comprises thermal treatment heating arrangement 100, the second insulation portion 220, the 3rd insulation portion 260 and shell 230.
Fig. 2 is thermal treatment heating arrangement schematic diagram in thermal treatment unit provided by the invention, and Fig. 3 is thermal treatment heating arrangement explosive view in thermal treatment unit provided by the invention.
As shown in Figure 2 and Figure 3, the thermal treatment heating arrangement 100 that this embodiment provides comprises the first insulation portion 101 and heating part 102.Described the first insulation portion 101 is hollow structure, forms a heating chamber 103 around described sample to be heated (not indicating in accompanying drawing).Described heating part 102 is partially submerged in described the first insulation portion 101, is fixed together with described the first insulation portion 101, and described heating part 102 is exposed towards a side of sample to be heated, to heat described sample to be heated.As optional embodiment, the first insulation portion 101 is columniform hollow structure, and its section is annular.
In this embodiment; described sample to be heated can be semiconductor crystal wafer; described semiconductor crystal wafer is positioned in described heating chamber 103 by a wafer support device (not indicating in accompanying drawing); one silica tube (not indicating in accompanying drawing) is set between described semiconductor crystal wafer and described heating chamber 103, to protect described semiconductor crystal wafer.
As optional embodiment, described the first insulation block of insulation portion 101 for being formed by vacuum forming by fire-resistant heat insulating material, described insulation block is after forming and hardening, and hardening treatment is done on its surface, makes insulation block intensity higher.In insulation block moulding, heating part 102 is placed in to shaped device, together with described heating part 102 is molded over described the first insulation portion 101, form integrated formed structure.After solidifying, described heating part 102 just directly embeds in the first insulation portion 101, and the effect of fixed support is played by described the first insulation portion 101 to heating part 102.Therefore,, in this embodiment, the installation between described heating part 102 and described the first insulation portion 101 is fixed does not need extra supplementary structure.
Fig. 4 is that thermal treatment heating arrangement first provided by the invention is incubated bilge construction schematic diagram.
In this embodiment, as shown in Figure 3, Figure 4, described the first insulation portion 101 inwalls are provided with groove 104, and described heating part 102 is arranged in described groove 104, to save the space of described heating chamber 103, thereby make 100 miniaturizations of thermal treatment heating arrangement.
As most preferred embodiment, described groove 104 is the long strip shape structure along heating chamber 103 axial direction dues, is evenly distributed on described the first insulation portion 101 inwalls.The length of described groove 104 is slightly less than the height of the first insulation portion 101, and the width of groove 104 is less than or equal to the interval between adjacent two grooves 104.As optional embodiment, described groove 104 can form in the time of 101 moulding of the first insulation portion simultaneously, also can after fast 101 moulding of the first insulation, reprocess formation; Interval between the width of described groove 104 and adjacent two grooves 104 is substantially suitable.
Fig. 5 is the heating part structural representation of thermal treatment heating arrangement in thermal treatment unit provided by the invention.
In this embodiment, as shown in Fig. 2, Fig. 3 and Fig. 5, described heating part 102 comprises several spiral helicine heater strips 105, the corresponding groove 104 of a described heater strip 105, this heating part 102 that comprises several spirrillum heater strips 105 is around described heating chamber 103 1 weeks, thereby realizes preferably heats and higher heat treatment efficiency.
In this embodiment, two adjacent heater strips 105 connect by a junction 106, described connection section 106 is positioned at the side near the first insulation portion 101, and embeds described the first insulation portion 101, so that described heating part 102 is fixed in described the first insulation portion 101.
As optional embodiment, described connection section 106 is one-body molded with described heater strip 105, and described connection section 106 is also heater strip, so that described heater strip 105 is connected to an entirety.Therefore, described heating part 102 needn't be connected by External cable by each heater strip 105, heating part 102 at most only need be drawn two sections of wires and is connected with External cable, thereby simplifies described heating part 102 and outside being connected, and makes described thermal treatment heating arrangement 100 simpler.As most preferred embodiment, adjacent connection section 106 is staggered up and down, so that described heating part 102 is more stable with being connected of the first insulation portion 101.Preferably, described connection section 106 is radially outstanding towards the first insulation portion 101, so that described heating part 102 is fixed in described the first insulation portion 101 better.
Fig. 6 is thermal treatment unit explosive view provided by the invention, and Fig. 7 is thermal treatment unit cross-sectional view provided by the invention.
As shown in Figure 6, Figure 7, the thermal treatment unit 200 that this embodiment provides comprises one or more above-mentioned thermal treatment heating arrangements 100, described thermal treatment heating arrangement 100 is along the axially stack setting successively of described heating chamber 103, in this embodiment, described thermal treatment unit 200 comprises the thermal treatment heating arrangement that five stacks arrange, in other embodiments of the present invention, described thermal treatment unit 200 also can comprise that the thermal treatment heating arrangement 100 of other quantity stacks composition, for example, two or four etc.
Fig. 8 is that thermal treatment heating arrangement stack provided by the invention arranges schematic diagram.
As shown in Figure 8, in this embodiment, multiple thermal treatment heating arrangements 100 assemble by simple accumulation, and assembling is simple.In addition, in the thermal treatment heating arrangement 100 that this embodiment adopts, heating part 102 is embedded to described the first insulation portion 101, make that installation between heating part 102 and described the first insulation portion 101 is fixing does not need extra supplementary structure, simplify the structure of thermal treatment unit 200, also simplify the moulding making processes of thermal treatment unit 200, improved the production efficiency of thermal treatment unit 200.The length of each thermal treatment heating arrangement 100 can be not identical, according to design and processes demand, can make the thermal treatment heating arrangement 100 of different lengths, in work, the each thermal treatment heating arrangement 100 in thermal treatment unit 200 is controlled separately, can realize sectional temperature-controlled in thermal treatment unit 200 work, this is making and fit on can not increase difficulty.
In this embodiment, as shown in Figure 6, Figure 7, described thermal treatment unit 200 also comprises the second insulation portion 220 and shell 230, described the second insulation portion 220 between described thermal treatment heating arrangement 100 and shell 230, around and cover the outer wall of described thermal treatment heating arrangement 100.In this embodiment, described the second insulation portion 220 is the soft insulating cotton of matter, and for example, plug draws blanket; Described shell 230 is metal shell.In the thermal treatment unit that this embodiment provides, the advantage that the second insulation portion 220 is set is: after multiple thermal treatment heating arrangement 100 stack assemblings, between two adjacent thermal treatment heating arrangements 100, can exist gap is installed, extra convection heat losses can be brought in gap, cause the inhomogeneous of heating chamber 103 interior these region thermal fields, this embodiment, by the second insulation portion 220 is set between described thermal treatment heating arrangement 100 and shell 230, can address this problem.In addition, because the first insulation portion 101 of vacuum forming is harder, the shell 230 that contacts with it and cover its outer wall is installed in thermal treatment heating arrangement 100 outsides that directly arrange in stack, be easy to the first insulation portion 101 to damage, poor effect is installed, and by the second insulation portion 220 is set between described thermal treatment heating arrangement 100 and shell 230, in further improving thermal treatment quality and efficiency, can also improve the installation effect of shell 230, improve the installation quality of thermal treatment unit 200.
In this embodiment, as shown in Figure 6, Figure 7, described thermal treatment unit 200 also comprises top insulation block 240, top metal ring 250 and bottom metal ring (in accompanying drawing, not indicating).Described top insulation block 240 is arranged on the top of thermal treatment unit 200 and around described thermal treatment unit 200 top one week.Described top metal ring 250 is arranged on top insulation block 240 outsides, and described bottom metal ring is arranged on the bottom of thermal treatment unit 200.Described shell 230 connects with described top metal ring 250 and bottom metal boxing, to form the external member of thermal treatment unit 200.
In this embodiment, as shown in Figure 6, Figure 7, described thermal treatment unit 200 also comprises the 3rd insulation portion 260, and described the 3rd insulation portion 260 is placed in the top of described thermal treatment unit 200, to realize the insulation at thermal treatment unit 200 tops.Described the 3rd insulation portion 260 comprises the thermal insulation layer 601 and the heat-preserving cover plate 602 that axially set gradually along heating chamber 103.Described thermal insulation layer 601 is made by lagging material vacuum forming, and described thermal insulation layer 601 agrees with and is embedded in described top insulation block 240 with described top insulation block 240, to seal described thermal treatment unit 200.Described heat-preserving cover plate 602 fastens with the shell 230 of described thermal treatment unit 200, further seals described thermal treatment unit 200.Between described thermal insulation layer 601 and described heat-preserving cover plate 602, be provided with an interlayer 603, described interlayer 603 is the soft insulating cotton of matter, so that further to thermal treatment unit 200 top insulations.As preferred embodiment, described interlayer 603 can connect as one with described heat-preserving cover plate 602, and described heat-preserving cover plate 602 surface-brightenings, hertzian wave is had to certain reflex action, can better play insulation effect, improve heat treatment efficiency, reduce the work energy consumption of thermal treatment unit.
In this embodiment, the advantage that thermal treatment unit 200 arranges the 3rd insulation portion 260 is, according to the characteristic of thermal field, the air-flow being heated can be up, colder air descend, forms convection current, and heat can constantly upwards supplement, like this, thermal treatment unit 200 tops can constantly have heat supplement to come, if top heat retaining property is poor, just have a large amount of heats from losing here, affect temperature control effect, strengthened the energy consumption of thermal treatment unit 200 simultaneously.For addressing this problem, this embodiment arranges the 3rd insulation portion 260 at the top of thermal treatment unit 200, be used for realizing the insulation at thermal treatment unit 200 tops.
In this embodiment, be also provided with a hoisting structure (not indicating in accompanying drawing) at the top of described thermal treatment unit 200.Described hoisting structure is placed on described top metal ring 250, and through described heat-preserving cover plate 602, can be used for installing fixing heat-preserving cover plate 602, also can be used for the lifting carrying of thermal treatment unit 200 simultaneously.
In the thermal treatment unit 200 that this embodiment provides, described heating part 102 is embedded described the first insulation portion 101 by the thermal treatment heating arrangement 100 adopting, make that installation between described heating part 102 and described the first insulation portion 101 is fixing does not need extra supplementary structure, simplified this thermal treatment heating arrangement 100; And use the thermal treatment unit 200 of this heating arrangement 100, comprise be placed in internal layer the first insulation portion 101, be placed in outer field the second insulation portion 220 and be placed in the 3rd insulation portion 260 at top, there is omnibearing good thermal insulation property, and this thermal treatment unit 200 comprises multiple thermal treatment heating arrangements 100, in simplifying thermal treatment unit 200 moulding making processes, improving thermal treatment unit production efficiency, also can be sectional temperature-controlled by the control respectively of each thermal treatment heating arrangement 100 is realized, improve thermal treatment quality and the efficiency of thermal treatment unit 200.
Above-described embodiment is illustrative principle of the present invention and effect thereof only, but not for limiting the present invention.Any person skilled in the art scholar all can, under spirit of the present invention and category, modify or change above-described embodiment.Therefore, such as in affiliated technical field, have and conventionally know that the knowledgeable, not departing from all equivalence modifications that complete under disclosed spirit and technological thought or changing, must be contained by claim of the present invention.