CN203793419U - Double-U-shaped rear subframe structure of passenger car - Google Patents
Double-U-shaped rear subframe structure of passenger car Download PDFInfo
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Abstract
一种双U形客车后副车架结构,前U形横梁和后U形横梁之间通过纵梁固定连接并且平行设置,前U形横梁和后U形横梁的中部都为内凹的U形部,所述U形部两端水平的向外侧延伸形成平直延伸部;有效增加行李舱空间;空气弹簧横向间距增加,有效地增加了车身的侧倾刚度,有利于车身轻量化的实现;U形横梁只存在弯曲变形,结构应力较小,可适当减小截面尺寸,有利于整车重量的减少。
A double U-shaped passenger car rear sub-frame structure, the front U-shaped beam and the rear U-shaped beam are fixedly connected by longitudinal beams and arranged in parallel, and the middle parts of the front U-shaped beam and the rear U-shaped beam are both concave U-shaped The two ends of the U-shaped part extend horizontally outward to form a straight extension part; effectively increase the space of the luggage compartment; the increase in the lateral spacing of the air springs effectively increases the roll stiffness of the vehicle body, which is conducive to the realization of the lightweight of the vehicle body; The U-shaped beam only has bending deformation, and the structural stress is small, which can appropriately reduce the section size, which is beneficial to the reduction of the weight of the whole vehicle.
Description
技术领域 technical field
本实用新型涉及客车副车架结构领域,实用新型一种双U形客车后副车架结构。 The utility model relates to the field of passenger car auxiliary frame structures, in particular to a rear auxiliary frame structure of a double U-shaped passenger car. the
技术背景 technical background
目前,国内运营的大部分客车后悬架大都是采用C形梁结构,传统C形梁结构应用于客车结构时所需要的纵向距离较大,占用较多的行李舱空间;左右两侧的空气弹簧间距较小,降低了整车的侧倾刚度;C形梁受力较为复杂在客车各行驶工况中既存在弯曲应力又存在扭转应力,所需截面尺寸较大,不利于整车轻量化的实现。针对现有技术中存在的缺陷,现根据我国客车结构形式提出一种新型双U形客车后副车架结构。 At present, the rear suspension of most passenger cars in domestic operation mostly adopts C-shaped beam structure. When the traditional C-shaped beam structure is applied to the passenger car structure, the longitudinal distance required is relatively large and takes up more space in the luggage compartment; the air on the left and right sides The spring spacing is small, which reduces the roll stiffness of the vehicle; the force of the C-shaped beam is relatively complicated. There are both bending stress and torsional stress in the various driving conditions of the bus, and the required cross-sectional size is large, which is not conducive to the realization of the lightweight of the vehicle. . Aiming at the deficiencies in the existing technology, a new double U-shaped passenger car rear subframe structure is proposed according to the structure of Chinese passenger cars. the
实用新型内容 Utility model content
本实用新型提供一种受力简单,重量轻,更适合承载式客车车身受力特点的双U形客车后副车架结构。 The utility model provides a rear sub-frame structure of a double U-shaped passenger car which is simple in force, light in weight and more suitable for the force characteristics of a load-bearing passenger car body. the
一种双U形客车后副车架结构,前U形横梁和后U形横梁之间通过纵梁固定连接并且平行设置,前U形横梁和后U形横梁的中部都为向下凹陷的U形部,所述U形部两端水平的向外侧延伸形成平直延伸部;纵梁包括左纵梁和右纵梁,所述前U形横梁和后U形横梁分别固定在左纵梁和右纵梁的前后两端。或者所述左纵梁和右纵梁分别固定在前U形横梁和后U形横梁的U形部底边的两端。 A double U-shaped passenger car rear sub-frame structure, the front U-shaped cross beam and the rear U-shaped cross beam are fixedly connected by longitudinal beams and arranged in parallel, the middle parts of the front U-shaped cross beam and the rear U-shaped cross beam are both U The two ends of the U-shaped portion extend horizontally outward to form a straight extension; the longitudinal beam includes a left longitudinal beam and a right longitudinal beam, and the front U-shaped crossbeam and the rear U-shaped crossbeam are respectively fixed on the left longitudinal beam and the right longitudinal beam. Front and rear ends of the right longitudinal beam. Or the left longitudinal beam and the right longitudinal beam are respectively fixed on the two ends of the bottom edge of the U-shaped part of the front U-shaped beam and the rear U-shaped beam. the
作为进一步的优选,所述纵梁的中部设置局部加强板,所述局部 加强板位于纵梁的上表面和下表面,局部加强板之间设置局部加强块,通过螺栓将局部加强板和局部加强块连接在一起。 As a further preference, a local reinforcing plate is arranged in the middle of the longitudinal beam, and the local reinforcing plate is positioned at the upper surface and the lower surface of the longitudinal beam, and a local reinforcing block is set between the local reinforcing plates, and the local reinforcing plate and the local reinforcing plate are connected by bolts. Blocks are connected together. the
作为进一步的优选,所述纵梁和所述前U形横梁和后U形横梁的截面形状为口字型。 As a further preference, the cross-sectional shapes of the longitudinal beams, the front U-shaped beams and the rear U-shaped beams are square. the
作为进一步的优选,前U形横梁和后U形横梁的平直部的外侧设置空气弹簧,相对于空气弹簧内侧设置减震器。 As a further preference, an air spring is arranged outside the straight parts of the front U-shaped beam and the rear U-shaped beam, and a shock absorber is arranged inside the air spring. the
作为进一步的优选,所述局部加强板的下面设置用于连接车桥的支座;前U形横梁和后U形横梁分别位于车桥的前面和后面,并且靠近轮胎布置。 As a further preference, the underside of the local reinforcing plate is provided with a support for connecting the axle; the front U-shaped beam and the rear U-shaped beam are located at the front and rear of the axle respectively, and are arranged close to the tires. the
作为进一步的优选,空气弹簧布置在靠近客车车身侧围的位置,空气弹簧中心在所述U形横梁的轴线上。 As a further preference, the air spring is arranged near the side wall of the passenger car body, and the center of the air spring is on the axis of the U-shaped beam. the
作为进一步的优选,所述平直部和U形部之间采用圆弧过渡。 As a further preference, a circular arc transition is used between the straight portion and the U-shaped portion. the
作为进一步的优选,纵梁通过焊接或者铆接固定连接所述前U形横梁和后U形横梁。 As a further preference, the longitudinal beam is fixedly connected to the front U-shaped beam and the rear U-shaped beam by welding or riveting. the
作为进一步的优选,所述前U形横梁和后U形横梁的U形部的底边略高于车桥的最高点。 As a further preference, the bottom sides of the U-shaped parts of the front U-shaped beam and the rear U-shaped beam are slightly higher than the highest point of the axle. the
作为进一步的优选,所述螺栓连接所述连接车桥的支座。 As a further preference, the bolt is connected to the support connecting the axle. the
双U形副车架与现有C形梁结构相比较,在纵向上减小了空气弹簧间距,有效增加行李舱空间;空气弹簧可布置在更靠近侧围的位置,空气弹簧横向间距增加,有效地增加了车身的侧倾刚度,且空气弹簧靠近侧围布置更适合承载式车身的受力特点,更有利于车身轻量化的实现;双U形横梁高度上略高于车桥,车身龙骨仍可实现前后贯通, 不会降低整车强度与刚度;现有C形梁结构在行驶工况中弯曲与扭转变形同时存在,结构应力较大,而本实用新型中的U形横梁只存在弯曲变形,结构应力较小,可适当减小截面尺寸,有利于整车重量的减少。 Compared with the existing C-beam structure, the double U-shaped sub-frame reduces the distance between the air springs in the longitudinal direction and effectively increases the luggage compartment space; The roll stiffness of the body is effectively increased, and the arrangement of the air spring close to the side wall is more suitable for the force characteristics of the load-bearing body, and is more conducive to the realization of the lightweight of the body; the height of the double U-shaped beam is slightly higher than that of the axle, and the body keel The front and rear penetration can still be realized without reducing the strength and rigidity of the whole vehicle; the existing C-shaped beam structure has both bending and torsional deformation in driving conditions, and the structural stress is relatively large, while the U-shaped beam in the utility model only has bending The deformation and structural stress are small, and the section size can be appropriately reduced, which is beneficial to the reduction of the weight of the whole vehicle. the
附图说明 Description of drawings
图1为现有技术中传统C形梁结构示意图。 Fig. 1 is a schematic diagram of a traditional C-beam structure in the prior art. the
图2为本实用新型所述的双U形副车架结构示意图。 Fig. 2 is a schematic structural diagram of the double U-shaped sub-frame described in the present invention. the
图3为本实用新型所述的双U形副车架结构侧视图。 Fig. 3 is a side view of the structure of the double U-shaped auxiliary frame according to the present invention. the
图4为本实用新型所述的双U形副车架结构整体布置示意图。 Fig. 4 is a schematic diagram of the overall layout of the double U-shaped sub-frame structure described in the present invention. the
图5为本实用新型所述的纵梁与车桥连接结构示意图。 Fig. 5 is a schematic diagram of the connection structure between the longitudinal beam and the axle according to the utility model. the
图6为本实用新型涉及的主要尺寸参数示意图。 Fig. 6 is a schematic diagram of main dimension parameters involved in the present invention. the
图7为本发明所述的双U形副车架结构安装车身框架后的示意图。 Fig. 7 is a schematic diagram of the double U-shaped sub-frame structure according to the present invention after the vehicle body frame is installed. the
其中:1、左纵梁、2、右纵梁、3、前U形横梁、4、后U形横梁、5、减震器、6、空气弹簧、7、车桥、8、轮胎、9、V形杆、10、纵向推力杆、11、局部加强板、12、局部加强块。 Among them: 1. Left longitudinal beam, 2. Right longitudinal beam, 3. Front U-shaped beam, 4. Rear U-shaped beam, 5. Shock absorber, 6. Air spring, 7. Axle, 8. Tires, 9. V-shaped rod, 10, longitudinal thrust rod, 11, local reinforcement plate, 12, local reinforcement block. the
具体实施方式 Detailed ways
参见图1,为现有技术中传统的C形梁结构,空气弹簧和减震器位于C形梁的外伸端,C形梁的中间部分通过螺栓固定在客车后桥下面。这种C形梁结构的弊端较多,所需客车底盘纵向距离大,占用较多的行李舱空间;C形梁由于其结构的限制,弹簧和减震器的布置比较靠近内侧,导致左右两侧的空气弹簧间距较小,降低了整车的侧倾刚度;C形梁受力较为复杂在客车各行驶工况中既存在弯曲应力又存在扭转 应力,因此所需截面尺寸较大,一般采用C形梁中部截面比较大,两端截面相对较小的结构,结构造型复杂,并且不利于实现整车轻量化的目标。 Referring to Fig. 1, it is a traditional C-shaped beam structure in the prior art, air springs and shock absorbers are located at the extended end of the C-shaped beam, and the middle part of the C-shaped beam is fixed under the passenger car rear axle by bolts. This kind of C-shaped beam structure has many disadvantages, the required longitudinal distance of the bus chassis is large, and takes up more space in the luggage compartment; due to the limitation of the structure of the C-shaped beam, the arrangement of the spring and shock absorber is relatively close to the inner side, resulting in two The distance between the air springs on the side is small, which reduces the roll stiffness of the vehicle; the force of the C-shaped beam is more complicated. There are both bending stress and torsional stress in the various driving conditions of the bus, so the required cross-sectional size is relatively large, and the C-shaped beam is generally used. The structure with relatively large cross-section in the middle of the beam and relatively small cross-sections at both ends has complex structural shapes and is not conducive to achieving the goal of lightweighting the vehicle. the
参见附图2-5,双U形客车后副车架结构包括前U形横梁3和后U形横梁4,前U形横梁3和后U形横梁4的外形和结构相同,中部为向下内凹的U形,从U形的端部水平向外侧延伸,平直部和U形部之间采用圆弧过渡。作为一种优选,为了加强机械强度,前U形横梁3和后U形横梁4可以采用截面为口字型的钢材。 Referring to accompanying drawings 2-5, the rear subframe structure of a double U-shaped passenger car includes a front U-shaped beam 3 and a rear U-shaped beam 4. The shape and structure of the front U-shaped beam 3 and the rear U-shaped beam 4 are the same, and the middle part is downward. The concave U-shape extends horizontally from the end of the U-shape to the outside, and a circular arc transition is adopted between the straight portion and the U-shape portion. As a preference, in order to strengthen the mechanical strength, the front U-shaped cross beam 3 and the rear U-shaped cross beam 4 can adopt steel materials with a cross-section. the
前U形横梁3和后U形横梁4之间通过两根纵梁固定连接。前U形横梁3和后U形横梁4的U形部底边的两侧分别固定在左纵梁和右纵梁的前后两端。作为一种优选,两根纵梁分别连接于前U形横梁3和后U形横梁4的U形部底边的两侧。作为一种优选,连接的方式可以通过焊接或者铆接。 The front U-shaped beam 3 and the rear U-shaped beam 4 are fixedly connected by two longitudinal beams. The both sides of the U-shaped portion base of front U-shaped beam 3 and rear U-shaped beam 4 are respectively fixed on the front and back ends of left side beam and right side beam. As a preference, the two longitudinal beams are respectively connected to the two sides of the bottom edge of the U-shaped portion of the front U-shaped beam 3 and the rear U-shaped beam 4 . As a preferred method of connection, welding or riveting can be used. the
前U形横梁3和后U形横梁4的外伸平直部的端部设置空气弹簧6和减震器5,一共设置4个空气弹簧和4个减震器。在空气弹簧靠内侧位置,前U形横梁3和后U形横梁4的外伸平直部上设置减震器底座,减震器的下端固定在减震器底座上。 Air springs 6 and shock absorbers 5 are arranged at the ends of the outstretched straight parts of the front U-shaped beam 3 and the rear U-shaped beam 4, and 4 air springs and 4 shock absorbers are arranged in total. On the inner side of the air spring, a shock absorber base is set on the outstretched straight parts of the front U-shaped crossbeam 3 and the rear U-shaped crossbeam 4, and the lower end of the shock absorber is fixed on the shock absorber base. the
纵梁包括左纵梁1和右纵梁2,左纵梁1和右纵梁2的中部设置局部加强板11,每个纵梁上的加强板11的个数为2个,分别位于纵梁的上下面,作为一种优选,加强板11为近似菱形的片状,加强板11之间还设置局部加强块12,个数为4个,4个螺栓分别穿过加强板11和加强块12,固定在用于夹紧后桥的支座上,螺栓布置在纵梁内外两侧。 The stringer includes a left stringer 1 and a right stringer 2, and the middle part of the left stringer 1 and the right stringer 2 is provided with a local reinforcement plate 11, and the number of reinforcement plates 11 on each stringer is 2, which are respectively located on the stringer As a preference, the reinforcing plate 11 is approximately rhombus-shaped, and local reinforcing blocks 12 are arranged between the reinforcing plates 11, the number of which is 4, and the 4 bolts pass through the reinforcing plate 11 and the reinforcing block 12 respectively. , fixed on the support used to clamp the rear axle, and the bolts are arranged on the inner and outer sides of the longitudinal beam. the
纵梁布置在车桥6上方,采用4螺栓连接,并在螺栓连接处设计了局部加强板11和局部加强块12,螺栓布置在纵梁内外两侧,既保证了连接强度,又保持了纵梁的完整性。 The longitudinal beam is arranged above the axle 6 and connected by 4 bolts, and a local reinforcement plate 11 and a local reinforcement block 12 are designed at the bolt connection. The bolts are arranged on both sides of the longitudinal beam, which not only ensures the connection strength, but also maintains beam integrity. the
作为一种优选,前U形横梁3和后U形横梁4高度上略高于车桥,车身龙骨仍可实现前后贯通,不会降低整车强度与刚度。 As a preference, the height of the front U-shaped beam 3 and the rear U-shaped beam 4 is slightly higher than that of the vehicle axle, and the vehicle body keel can still achieve front and rear penetration without reducing the strength and rigidity of the vehicle. the
前U形横梁3和后U形横梁4分别布置在驱动桥前后两侧,在避免空气弹簧、双U形横梁与轮胎干涉的前提下尽量靠近轮胎布置,在纵向上减小空气弹簧间距,有效增加行李舱空间。 The front U-shaped beam 3 and the rear U-shaped beam 4 are respectively arranged on the front and rear sides of the drive axle, and they are arranged as close to the tires as possible under the premise of avoiding the interference of the air springs, double U-shaped beams and tires, and the distance between the air springs is reduced longitudinally, effectively Increase luggage compartment space. the
参见图7,作为一种优选,空气弹簧5布置在靠近客车车身侧围的位置,空气弹簧中心在U形横梁的轴线上,其横向间距增加,有效地增加了车身的侧倾刚度;减震器6分别布置在空气弹簧内侧的靠近前或靠近后的位置。 Referring to Fig. 7, as a preference, the air spring 5 is arranged at a position close to the side wall of the bus body, the center of the air spring is on the axis of the U-shaped crossbeam, and its transverse spacing is increased, which effectively increases the roll stiffness of the vehicle body; shock absorption The devices 6 are respectively arranged at positions near the front or near the rear of the inside of the air spring. the
参见图4,客车后桥和副车架整体示意图。车桥7的两端分别设置双列轮胎8,V形杆9一端通过橡胶衬垫连接在车桥7壳体上部,另一端通过橡胶衬垫在车身上,用于控制车桥7与车身相对运动轨迹。车桥7的两侧还分别设置纵向推力杆10,纵向推力杆10另一端通过橡胶衬垫连接于车身。双U形客车后副车架结构的左、右纵梁1、2中部通过螺栓固定连接于车桥7,形成矩形框架式结构,具有良好的受力结构,并且截面形状为口字型,截面形状简单,制造工艺方便,有利于客车的轻量化。 Refer to Figure 4, the overall schematic diagram of the passenger car rear axle and sub-frame. The two ends of the axle 7 are provided with double-row tires 8 respectively. One end of the V-shaped bar 9 is connected to the upper part of the axle 7 shell through a rubber pad, and the other end is connected to the vehicle body through a rubber pad to control the relative movement between the axle 7 and the vehicle body. motion track. Both sides of the vehicle axle 7 are also provided with longitudinal thrust rods 10 respectively, and the other ends of the longitudinal thrust rods 10 are connected to the vehicle body through rubber pads. The middle parts of the left and right longitudinal beams 1 and 2 of the double U-shaped passenger car rear sub-frame structure are fixedly connected to the axle 7 by bolts, forming a rectangular frame structure with a good force-bearing structure, and the cross-sectional shape is a square shape. The shape is simple, the manufacturing process is convenient, and it is beneficial to the light weight of the passenger car. the
使用的主要尺寸参数如图6所示,其中:L1空气弹簧横向距离,L2是空气弹簧纵向距离,L3车桥桥壳最高点到车桥轴线的垂向距离, L4是U形横梁中部上平面到车桥轴线的垂向距离,D是轮胎直径。 The main size parameters used are shown in Figure 6, where: L 1 is the lateral distance of the air spring, L 2 is the longitudinal distance of the air spring, L 3 is the vertical distance from the highest point of the axle housing to the axle axis, and L 4 is the U-shaped The vertical distance from the upper plane of the middle part of the beam to the axis of the axle, D is the diameter of the tire.
应用实施例:基于轮胎外廓尺寸(D=1m)、轴荷及质量限值,参考现有客车后悬结构尺寸参数(如图7所示),本技术方案中,U形副车架主要尺寸参数如下(单位:米):空气弹簧横向距离L1=1.90,空气弹簧纵向距离L2=0.90,车桥桥壳最高点到车桥轴线的垂向距离L3=0.27,U形横梁中部上平面到车桥轴线的垂向距离L4=0.29,车轮最外侧宽度K=2.50。 Application example: Based on the tire outline size (D=1m), axle load and mass limit, referring to the existing passenger car rear suspension structure size parameters (as shown in Figure 7), in this technical solution, the U-shaped sub-frame mainly The size parameters are as follows (unit: meter): air spring lateral distance L 1 =1.90, air spring longitudinal distance L 2 =0.90, vertical distance from the highest point of the axle housing to the axle axis L 3 =0.27, and the middle of the U-shaped beam The vertical distance L 4 from the upper plane to the axle axis is 0.29, and the outermost width of the wheel is K=2.50.
U形横梁截面尺寸为100*100mm,厚度为7mm,纵梁截面尺寸为80*90mm,厚度为7mm;局部加强板11厚度为7mm,局部加强块尺寸为100*50mm,高度80mm(单位:毫米)。 The section size of the U-shaped beam is 100*100mm, the thickness is 7mm, the section size of the longitudinal beam is 80*90mm, and the thickness is 7mm; the thickness of the local reinforcement plate 11 is 7mm, the size of the local reinforcement block is 100*50mm, and the height is 80mm (unit: mm ). the
优选的是,所述的双U形横梁3、4分别布置在驱动桥前后两侧,U形横梁的横向尺寸略小于整车宽度(约为1.8~2.4m),两个U形横梁的纵向距离不大于轮胎直径(约为0.8~1m);在所述双U形横梁3、4的两端布置四个空气弹簧5,且通过空气弹簧与侧围连接。 Preferably, the double U-shaped beams 3 and 4 are respectively arranged on the front and rear sides of the drive axle. The distance is not greater than the diameter of the tire (about 0.8-1m); four air springs 5 are arranged at both ends of the double U-shaped beams 3 and 4, and are connected to the side wall through the air springs. the
在本实用新型中,在未作相反说明的情况下,使用的方位词如“上、下”和“垂直、水平”通常是在本实用新型提供的车架在正常使用情况下定义的,并且也与参考附图所示方向一致;“内、外”是指相对于各部件本身的轮廓的内、外。 In the present utility model, in the case of not stating to the contrary, the used orientation words such as "upper, lower" and "vertical, horizontal" are usually defined in the normal use of the vehicle frame provided by the utility model, and It is also consistent with the directions shown with reference to the accompanying drawings; "inner and outer" refer to inner and outer relative to the outline of each component itself. the
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和应用本实用新型。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本实用新型不限于这里的实施例, 本领域技术人员根据本实用新型的揭示,不脱离本实用新型范畴所做出的改进和修改都应该在本实用新型的保护范围之内。 The above description of the embodiments is for those of ordinary skill in the technical field to understand and apply the utility model. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative effort. Therefore, the utility model is not limited to the embodiments here, and the improvements and modifications made by those skilled in the art according to the disclosure of the utility model without departing from the scope of the utility model should be within the protection scope of the utility model. the
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420080352.8U CN203793419U (en) | 2014-02-25 | 2014-02-25 | Double-U-shaped rear subframe structure of passenger car |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103879453A (en) * | 2014-02-25 | 2014-06-25 | 吉林大学 | Rear auxiliary frame structure of double-U shaped vehicle |
| CN106739894A (en) * | 2016-12-21 | 2017-05-31 | 吉林大学 | A kind of car hyperbolic suspension frame structure and its method for designing |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103879453A (en) * | 2014-02-25 | 2014-06-25 | 吉林大学 | Rear auxiliary frame structure of double-U shaped vehicle |
| CN103879453B (en) * | 2014-02-25 | 2016-01-27 | 吉林大学 | A kind of dual U-shaped passenger vehicle back-auxiliary cycle frame structure |
| CN106739894A (en) * | 2016-12-21 | 2017-05-31 | 吉林大学 | A kind of car hyperbolic suspension frame structure and its method for designing |
| CN106739894B (en) * | 2016-12-21 | 2018-03-30 | 吉林大学 | A kind of car hyperbolic suspension frame structure and its design method |
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