CN203791790U - Smoke abatement electric soldering iron - Google Patents
Smoke abatement electric soldering iron Download PDFInfo
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- CN203791790U CN203791790U CN201420184282.0U CN201420184282U CN203791790U CN 203791790 U CN203791790 U CN 203791790U CN 201420184282 U CN201420184282 U CN 201420184282U CN 203791790 U CN203791790 U CN 203791790U
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- electric soldering
- flue
- flue gas
- electric iron
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Abstract
The utility model relates to a smoke abatement electric soldering iron. The smoke abatement electric soldering iron consists of an electric soldering iron, a smoke removal guide pipe, an air extraction and flue gas processing device, and a temperature-regulating device, wherein an air suction head is arranged at the front end of the flue duct of the electric soldering iron; an electric soldering bit is mounted inside the electric soldering iron; an electric heating core is connected with the rear end of the electric soldering bit; an electric soldering iron handle is mounted outside the rear end of the flue duct and is connected with the air extraction and flue gas processing device through a flue duct joint and the smoke removal guide pipe; the rear end of the flue duct joint of the air extraction and flue gas processing device is connected with a flue gas density sensor, a primary extraction fan, an adsorption device, a secondary extraction fan and a tail gas joint. According to the smoke abatement electric soldering iron, a tapered enveloping surface is formed on the periphery of the electric soldering bit so as to ensure that the smoke and dust generated from welding can be absorbed by the smoke abatement device completely without overflow; at the same time, an infrared sensor mounted on the electric soldering iron handle can detect whether working personnel use the electric soldering iron or not, and if the fact that the electric soldering iron is used is detected, the smoke abatement system is started automatically, and is automatically shut down when the electric soldering iron is not used, therefore, the intelligent control of the working state of the smoke abatement system is realized.
Description
Technical field
The utility model relates to a kind of smoke abatement electric iron, is mainly used in removing the flue gas producing in electronic device and welding circuit board process.
Background technology
Solder stick used while using electric iron soldered circuit board is mainly by lead, tin with and the scaling powder composition of core, in the cigarette producing in use, contain a large amount of harmful substances.Long-term suction may cause the generation of stannosis, and meanwhile, the lead element in cigarette also easily causes lead poisoning.At present, on market, common electric iron smoke removing device mainly contains two kinds.For being independent of the smoking apparatus outside electric iron, mainly formed by the air extractor of a range hood and connection thereof.Another kind is metal catheter of installation parallel with electric iron outside electric iron, and metal catheter is opening near head one side of electric iron, and the flue dust that flatiron head is produced sucks in metal tube, and flows to the air extractor of its connection by rubber hose.
Although these two kinds of electric iron smoke removing devices can absorb the flue dust of solder stick to a certain extent, all there is the defect that is difficult to remove completely flue dust in two kinds of smoke removing devices, still has part flue dust to emerge from the Blind-spot of smoke removing device, and welding personnel is damaged.
Summary of the invention
The utility model is that a kind of smoke abatement electric iron will be provided, and this electric iron is used for welding device and absorbs flue dust; Smoke removal conduit is used for connecting electric iron and bleeds and flue gas processing device; Bleed with flue gas processing device for generation of negative pressure, thereby draw the flue dust producing in welding process and the flue gas of drawing is processed.Register is for controlling the temperature of electric soldering bit.
For achieving the above object, the technical solution of the utility model is: a kind of smoke abatement electric iron, by electric iron, smoke removal conduit, bleeding forms with flue gas processing device, register, be characterized in: electric iron comprises suction head, flue, electric iron handle, electric soldering bit, heating core; Flue front end is provided with suction head, and electric soldering bit is equipped with in inside, and electric soldering bit rear end connects heating core, electric iron handle is housed outside flue rear end, and is connected and bleeds and flue gas processing device with smoke removal conduit by flue adapter; Bleed and comprise flue adapter, flue gas concentration sensor, one-level extraction fan, adsorbent equipment, secondary extraction fan, tail gas interface with flue gas processing device; Flue adapter rear end connects flue gas concentration sensor, one-level extraction fan, adsorbent equipment, secondary extraction fan, tail gas interface successively.
Register comprises temperature sensor, microprocessor; Temperature sensor is arranged on electric soldering bit outside, and connects heating core by microprocessor.Flue gas concentration sensor connects respectively one-level extraction fan and secondary extraction fan by microprocessor.An infrared sensor is installed on handle, and infrared sensor is connected respectively and is bled and flue gas processing device and electric iron power switch by microprocessor.
When smoking gas, the enveloping surface that described electric iron head produces is together with electric soldering bit and an occluding surface of the common formation of suction head.
The beneficial effect that the utility model compared with prior art has is:
(1) existing smoke removing device is generally manually opened and close by staff, in the design, the open and close of fume removal system have realized automatic control, in the time having personnel to operate, automatically open, after finishing using, automatically close, reduce the power consumption of fume removal system when electric iron is idle, saved the energy.
(2) in existing smoke removing device, be external smoke removing device or all have blind area with the smoke removing device of the parallel installation of electric iron, cause flue dust very easily excessive.This fume removal system can form a closed conical envelope surface at electric iron head, can stop the excessive phenomenon of flue dust producing in welding process completely.
(3), though existing electric iron can accomplish to maintain flatiron head temperature constant, generally do not there is automatic circuit break function.The design has realized the Based Intelligent Control of electric iron temperature, can prevent the oxidative damage that when electric iron leaves unused for a long time, dry combustion method causes electric soldering bit.
(4) the passing on constant or must could be changed by operating personnel's manual adjustments of extraction fan in existing smoke removing device, by detecting the concentration of smog, can realize the automatic adjusting of rotation speed of the fan in the design, makes all the time fume removal system be operated in optimum state.
(5) in existing smoke removing device, generally adopt an extraction fan, if there will be and discharge the wind-force decline problem causing not in time because of tail gas connecting thereafter a flue gas adsorption device.In the design, adopt two-stage fan design, and two fans are provided with a speed discrepancy, can produce draught head in flue gas adsorption device both sides like this, improve adsorption efficiency, can promote again tail gas to discharge in time, increase wind speed.
Brief description of the drawings
Fig. 1 is structure of electric iron schematic diagram of the present utility model;
Fig. 2 is of the present utility model bleeding and the structural representation of flue gas processing device.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the utility model is done into an explanation.
As Fig. 1, shown in 2, a kind of smoke abatement electric iron, by electric iron, smoke removal conduit, bleeding forms with flue gas processing device, register.
As shown in Figure 1, electric iron part is mainly by suction head 2, flue 3, infrared sensor 4, wire 5, electric iron handle 6, flue adapter 7, electric soldering bit 8, temperature sensor 9, heating core 10, terminal 11.
Flue 3 front ends are provided with suction head 2, and electric soldering bit 8 is equipped with in inside, and electric soldering bit 8 rear ends connect heating core 10, and flue is equipped with electric iron handle 6 outside 3 rear ends, and is connected and bleeds and flue gas processing device with smoke removal conduit by flue adapter 7.Register comprises temperature sensor 9, microprocessor, and temperature sensor 9 is arranged on electric soldering bit 8 outsides, and connects heating core 10 by microprocessor.An infrared sensor 4 is installed on handle 6, and infrared sensor 4 is connected respectively and is bled and flue gas processing device and electric iron power switch by microprocessor.
Electric soldering bit 8 and heating core 10 are mainly for generation of the required heat of welding, and suction head 2 and flue 3 are for forming fume extractor.Flue 3 via smoke removal conduit be connected to bleed with flue gas processing device on, and in suction head 2 place's draw gas, because suction head 2 entirety are annular design, the gas that therefore absorbed can form the smoking conical envelope surface 1 of a sealing around electric soldering bit.Like this, no matter flue gas from which direction is emerged, sucked and all will pass through this smoking conical envelope surface 1 by human body if wanted, the negative pressure producing when air-breathing for getter device due to this smoking conical envelope surface 1 again causes, therefore when flue gas arrives this smoking conical envelope surface 1, can enter suction head 2 along this smoking conical envelope surface 1, and via flue 3 suck bleed with flue gas processing device in, thereby arrived the effect that prevents that flue gas is excessive.In addition, whether infrared sensor 4 is using electric iron for detection of operating personnel, in the time that infrared sensor 4 detects that operating personnel are using electric iron, can send this signal to microprocessor, by microprocessor control fume removal system automatic operation.
Smoke removal conduit is mainly used in connecting the flue of bleeding with flue gas processing device and electric iron inside, needs the often position of conversion electric iron during due to soldered circuit board, can select flexible pipe for the ease of bending.In addition, after considering that this device is long-time and using, may in hose wall, leave some flue dust, for the ease of changing smoke removal conduit, can be by this conduit and current supply line separately, and with line Qia also together.
Register can arrange electric iron temperature, on register, set temperature required after, in heating core 10 by electric current start heating, meanwhile, be positioned at the temperature at temperature sensor 9 these places of Real-time Collection at electric soldering bit place.In the time that electric soldering bit 8 temperature reach design temperature, microprocessor is the electric current that reduces to flow through in heating core, thereby reaches the effect of equilibrium temperature.In addition, when microprocessor detects electric iron used time not for a long time by infrared sensor 4, will carry out power down process to heater, prevent the head oxidative damage causing because of the long-time dry combustion method of electric iron.
As shown in Figure 2, bleed and flue gas processing device, mainly formed by flue adapter 12, flue gas concentration sensor 13, one-level extraction fan 14, adsorbent equipment 15, secondary extraction fan 16, tail gas interface 17 etc.Flue adapter 12 rear ends connect flue gas concentration sensor 13, one-level extraction fan 14, adsorbent equipment 15, secondary extraction fan 16, tail gas interface 17 successively.
Bleed with flue gas processing device for the generation of negative pressure and the processing of flue gas.Wherein flue gas concentration sensor 13 is for detection of flue gas concentration, and sends this flue gas concentration to microprocessor, and microprocessor is according to the rotating speed of the automatic bleeding regulating fan of flue gas concentration.Because flue gas will pass through adsorbent equipment, therefore the speed of its discharge is slower, in order to address this problem, in the utility model, use two-stage extraction fan, the rotating speed of secondary extraction fan is set to 1.5 times of one-level extraction fan rotating speed all the time, thereby the both sides that ensure adsorbent equipment exist a draught head all the time, and then ensure smooth suction and the discharge of flue gas.Flue gas through flue gas adsorption device has reached discharge standard, can directly discharge, or one conduit is installed by outside its discharge chamber at tail gas interface.
Use procedure of the present utility model:
In the time that operating personnel use electric iron, first on temperature adjustment panel, set the temperature of wanting, heating core 10 starts heating afterwards, electric soldering bit 8 temperature rises, when detecting electric soldering bit 8, temperature sensor 9 arrives after the temperature of setting, microprocessor will utilize little electric current to heat electric soldering bit 8, makes the temperature of electric soldering bit 8 be maintained design temperature.In the time that staff picks up electric iron, the infrared sensor 4 being positioned on electric iron handle 6 detects that operating personnel are using electric iron, and send this information to microprocessor, microprocessor control extraction fan 14,16 is worked, thereby around electric soldering bit 8, produces the conical envelope surface 1 of a negative pressure.The flue dust producing in welding process enters suction head 2 along this enveloping surface while arriving enveloping surface 1, after flue 3, flue adapter 7, smoke removal conduit, flue adapter 12, flue gas concentration sensor 13, one-level extraction fan 14, adsorbent equipment 15, secondary extraction fan 16, is discharged by tail gas interface 17.Meanwhile, be arranged in the smokescope sensor 13 of bleeding with flue gas processing device and can also detect smokescope, by the rotating speed of microprocessor control extraction fan 14 and 16, the higher rotation speed of the fan of concentration is faster.In addition, in the time that infrared sensor 4 detects that electric iron does not use for a long time, microprocessor will be controlled heater power-off, prevents the oxidative damage that long-time dry combustion method causes electric soldering bit.
Claims (5)
1. a smoke abatement electric iron, by electric iron, smoke removal conduit, bleed and flue gas processing device, register composition, be characterised in that: described electric iron comprises suction head (2), flue (3), electric iron handle (6), electric soldering bit (8), heating core (10), described flue (3) front end is provided with suction head (2), electric soldering bit (8) is equipped with in inside, electric soldering bit (8) rear end connects heating core (10), flue (3) is equipped with electric iron handle (6) outside rear end, and be connected and bleed and flue gas processing device with smoke removal conduit by flue adapter (7), described bleeding comprises that with flue gas processing device flue adapter (12), flue gas concentration sensor (13), one-level extraction fan (14), adsorbent equipment (15), secondary extraction fan (16), tail gas interface (17), flue adapter (12) rear end are connected flue gas concentration sensor (13), one-level extraction fan (14), adsorbent equipment (15), secondary extraction fan (16), tail gas interface (17) successively.
2. smoke abatement electric iron according to claim 1, it is characterized in that: described register comprises temperature sensor (9), microprocessor, temperature sensor (9) is arranged on electric soldering bit (8) outside, and connects heating core (10) by microprocessor.
3. smoke abatement electric iron according to claim 1, is characterized in that: described flue gas concentration sensor (13) connects respectively one-level extraction fan (14) and secondary extraction fan (16) by microprocessor.
4. smoke abatement electric iron according to claim 1, it is characterized in that: the upper infrared sensor (4) of installing of described handle (6), infrared sensor (4) is connected respectively and bled and flue gas processing device and electric iron power switch by microprocessor.
5. smoke abatement electric iron according to claim 1, is characterized in that: when smoking gas, the enveloping surface (1) that described electric iron head produces forms an occluding surface jointly together with electric soldering bit (8) and suction head (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420184282.0U CN203791790U (en) | 2014-04-17 | 2014-04-17 | Smoke abatement electric soldering iron |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420184282.0U CN203791790U (en) | 2014-04-17 | 2014-04-17 | Smoke abatement electric soldering iron |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203791790U true CN203791790U (en) | 2014-08-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420184282.0U Expired - Fee Related CN203791790U (en) | 2014-04-17 | 2014-04-17 | Smoke abatement electric soldering iron |
Country Status (1)
| Country | Link |
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| CN (1) | CN203791790U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104999148A (en) * | 2015-07-18 | 2015-10-28 | 成都生辉电子科技有限公司 | Welding technology of electronic component |
| CN106216796A (en) * | 2016-08-23 | 2016-12-14 | 珠海格力电器股份有限公司 | A kind of electric cautery smoke removing device and electric cautery |
| CN107378180A (en) * | 2017-08-23 | 2017-11-24 | 合肥移顺信息技术有限公司 | A kind of electric iron fume removal system and electric iron |
| CN111190362A (en) * | 2018-11-15 | 2020-05-22 | 凹凸电子（武汉）有限公司 | Solder fume processing circuit and processing method thereof |
| CN112621009A (en) * | 2020-12-22 | 2021-04-09 | 黄志鹏 | Low-dust environment-friendly carbon steel welding electrode |
-
2014
- 2014-04-17 CN CN201420184282.0U patent/CN203791790U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104999148A (en) * | 2015-07-18 | 2015-10-28 | 成都生辉电子科技有限公司 | Welding technology of electronic component |
| CN106216796A (en) * | 2016-08-23 | 2016-12-14 | 珠海格力电器股份有限公司 | A kind of electric cautery smoke removing device and electric cautery |
| CN107378180A (en) * | 2017-08-23 | 2017-11-24 | 合肥移顺信息技术有限公司 | A kind of electric iron fume removal system and electric iron |
| CN111190362A (en) * | 2018-11-15 | 2020-05-22 | 凹凸电子（武汉）有限公司 | Solder fume processing circuit and processing method thereof |
| CN111190362B (en) * | 2018-11-15 | 2021-11-23 | 凹凸电子（武汉）有限公司 | Solder fume processing circuit and processing method thereof |
| CN112621009A (en) * | 2020-12-22 | 2021-04-09 | 黄志鹏 | Low-dust environment-friendly carbon steel welding electrode |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140827 Termination date: 20160417 |