CN203791456U - Full-automatic stamping die machine integral system - Google Patents
Full-automatic stamping die machine integral system Download PDFInfo
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- CN203791456U CN203791456U CN201420173738.3U CN201420173738U CN203791456U CN 203791456 U CN203791456 U CN 203791456U CN 201420173738 U CN201420173738 U CN 201420173738U CN 203791456 U CN203791456 U CN 203791456U
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Abstract
The utility model discloses a full-automatic stamping die machine integral system which comprises a machine platform, a plurality of groups of stamping dies and a multi-station manipulator, wherein the machine platform is provided with an upper die mounting seat plate which can make lifting motion, and a fixed lower die mounting seat plate; a space between the upper die mounting seat plate and the lower die mounting seat plate is divided into a plurality of stamping stations; each group of stamping dies corresponds to one stamping station, and consists of an upper die and a lower die; the upper dies are fixed on the upper die mounting seat plate; the lower dies are fixed on the lower die mounting seat plate; the upper dies are assembled with the corresponding lower dies along with the lifting motion of the upper die mounting seat plate; and the multi-station manipulator is arranged on the two sides of the stamping stations, so that materials processed by the dies can be conveyed automatically. Therefore, full-automatic production is achieved in charging, multi-station stamping and conveying aspects, the labor is saved effectively, and the production efficiency is improved.
Description
Technical field
The utility model relates to automation equipment art, refers in particular to a kind of full-automatic stamping mould machine integrated system.
Background technology
The technical process of tradition processing drawn products: first according to the requirement of drawn products, determine the stretching process of processing drawn products the mould that manufactures and designs this drawn products, every procedure needs a mold, from the superficial to the deep, and be arranged on successively on common punch press, successively punching press just completes, and every procedure of above-mentioned conventional processes is all to be completed by manual operations.For example: eight ability of certain product needed stretching are plastic, in the process of this drawn products, must design eight overlap processing molds, and every mold just can complete every procedure at different punch presses respectively.In the process of above-mentioned drawn products, many because processing the operation of this drawn products, mould is many, takies equipment, operating personnel are many, make its processed complex, and its processing cost is high, and machining accuracy is low.And above-mentioned operation many parts need manual operation, make the efficiency of production low, poor stability, poor product quality.
Utility model content
In view of this; the utility model is for the disappearance of prior art existence; its main purpose is to provide a kind of full-automatic stamping mould machine integrated system; it can automatic charging, automatic press shaping workpiece, automatic transmission workpiece on multistation; realize full-automatic production, effectively save artificial and enhance productivity.
For achieving the above object, the utility model adopts following technical scheme:
A full-automatic stamping mould machine integrated system, comprises
One board, this board has patrix installation seat plate and the fixed counterdie installation seat plate of liftable activity, and the space between this upper and lower mould installation seat plate is divided into a plurality of punching press stations;
The diel of many groups, the corresponding punching press station of every group of diel, each is organized diel and is comprised of upper die and lower die, and each patrix is fixed on patrix installation seat plate, each counterdie is fixed on counterdie installation seat plate, each patrix with the lifting activity of patrix installation seat plate with corresponding counterdie matched moulds;
One multi-station manipulator, it is positioned at the both sides of many groups diel, and this multi-station manipulator comprises clamp device, transmission bracket and thrust gear; This clamp device comprises two cross bars, is arranged at the many groups manipulator on two cross bars, a punching press station of every group of corresponding punch table of manipulator; This transmission bracket comprises X-axis active translation mechanism, the auxiliary translation mechanism of X-axis that can drive two cross bars to move along X-direction, also comprise a Y axle translation mechanism, the 2nd Y axle translation mechanism that can drive two cross bars to move along Y direction, this X-axis active translation mechanism and a Y axle translation mechanism are connected on one end of two cross bars, and the auxiliary translation mechanism of this X-axis and the 2nd Y axle translation mechanism are connected on the other end of two cross bars; Described thrust gear is over against the 1st punching press station of board, and this thrust gear is installed on the bedplate of a Y axle translation mechanism with transmission bracket along X-direction translation.
?the utility model compared with prior art has obvious advantage and beneficial effect, particularly, and as shown from the above technical solution:
One, the technique of the utility model moulding handware (motor cover) is the punching stretch mode of one completely, by at a plurality of punching press stations of same board upper set, on each punching press station, there is one group of diel, with Multi-step forming drawing and forming, go out motor cover, and on board, also set full automatic multi-station manipulator, can automatic charging, automatic transmission workpiece, so only material strip need to be sent into board, can automatically produce finished product, without manual operation, realize automation completely, effectively save artificial and enhance productivity.
Two, because this multi-station manipulator has transmission bracket, clamp device and thrust gear three parts, this clamp device and thrust gear are supported in transmission bracket, when transmission bracket is during in the servo motor driven of different directions and along X-direction and Y direction translation, the 2nd punching press station synchronously pushed the workpiece of the 1st punching press station to by thrust gear, many groups manipulator on clamp device moves thereupon simultaneously, the corresponding workpiece that the 2nd punching press station of punch table is risen is sent to next punching press station automatically, like this, as long as transmission bracket action once, the workpiece that can realize on a plurality of punching press stations transmits simultaneously automatically, transmitting procedure is safe and reliable, automaticity is high, effectively save human cost, it is 10 times even tens times of traditional single station manipulator that the transmission tool of this multistation can be enhanced productivity.
Three,, due to the first electronic inductor being installed in clamping tool, can perception whether clamp steady workpiece, when clamping workpiece; machine continues action, and when not clipping to or pressing from both sides unstable workpiece, complete machine is shut down; effectively guarantee the safety of machine and mould, can not wash out mould.
Four, in multi-station manipulator, not only adopt 2 dimension translation manipulators, also adopt 2.5 dimension manipulators to raise product, at 6-11 punching press station, when the counterdie of two groups of diels is positioned at differing heights, raise clamping tool clamping work pieces, in Y direction, clip to after certain dynamics, can automatically along Z-direction, raise, to reach, clamp after product can be from the effect of upwards extracting product in mould, make after product break away from moulds again to next presser position feeding, solved after product stretches the technical problem from being difficult in mould depart from.Especially this is raised the thrust that clamping tool provides by clamping work pieces in the whole process moving along Z-direction and moves, the power providing without any cylinder or motor, simple in structure, cost of manufacture is low, machinery control procedure is only identical with 2 dimension manipulators, control procedure is simple and reliable, practical.
Five, in this machine-mould integrated system, there are a plurality of punching press stations, to there being one group of diel, separated from one another between two groups of adjacent diels on each punching press station, and respectively organize the removable installation of drawer type between diel and upper and lower mould installation seat plate.Like this, adopt drawer-type quick-replacing mode structure, during each dismounting, can only change the diel on certain punching press station going wrong, other mould is without replacing, first the mould going wrong is pulled down and keeped in repair, standby mould is loaded onto and can again be started shooting, do not delay the production time, guarantee the continuity of producing, effectively optimize time and the convenience of mould maintenance.
Six, on the mould due to the 7th, 8,9,10 punching press stations, designed circulating water cooling system, under upper die and lower die matched moulds state, can connect pump water by touch switch valve, current enter counterdie, by counterdie water stream channel, are connected whole counterdie, flow to punching press die cavity and connected whole patrix by patrix water stream channel from water inlet, finally from delivery port, flow out.Like this, disposablely upper and lower mould and workpiece are carried out comprehensively cooling, cooling range is large, and water cooling passageway structural design is simple, and cooling velocity is fast, good cooling results.
Seven, due to separated from one another between two groups of adjacent diels, and respectively organize the removable installation of drawer type between diel and upper and lower mould installation seat plate.Like this, adopt drawer-type quick-replacing mode structure, during each dismounting, can only change the diel on certain punching press station going wrong, other mould is without replacing, first the mould going wrong is pulled down and keeped in repair, standby mould is loaded onto and can again be started shooting, do not delay the production time, guarantee the continuity of producing, effectively optimize time and the convenience of mould maintenance.
For more clearly setting forth architectural feature of the present utility model and effect, below in conjunction with accompanying drawing and specific embodiment, the utility model is elaborated.
Accompanying drawing explanation
Fig. 1 is the assembling schematic perspective view of full-automatic stamping mould machine integrated system of the embodiment of the utility model;
Fig. 2 is that the utility model is the front view that in Fig. 1, the diel of many groups is installed on board;
Fig. 3 is that the utility model is in Fig. 1, respectively to organize the schematic diagram of the removable design of diel;
Fig. 4 is that the utility model is the exploded view of many groups diel in Fig. 1;
Fig. 5 is the full-automatic stamping mould machine integrated system technological process figure of the embodiment of the utility model;
Fig. 6 arranges the schematic diagram of circulating water cooling system in the shaping punching apical pore mould of embodiment of the utility model;
Fig. 7 is the exploded view of Fig. 6;
Fig. 8 is the partial sectional view of Fig. 6;
Fig. 9 is the further exploded view of Fig. 7;
Figure 10 is the schematic diagram of multi-station manipulator of the embodiment of the utility model;
Figure 11 is the state diagram of multi-station manipulator gripping workpiece of the embodiment of the utility model;
Figure 12 is the state diagram that the multi-station manipulator of the embodiment of the utility model discharges workpiece;
Figure 13 is the exploded view of Figure 10;
Figure 14 is the stereogram of 2 dimension translation manipulators in multi-station manipulator;
Figure 15 is the top view of Figure 14;
Figure 16 is the cutaway view of 2 dimension translation manipulators in multi-station manipulator;
Figure 17 is the stereogram of the second clamping tool in 2 dimension translation manipulators;
Figure 18 is the cutaway view of the second clamping tool in 2 dimension translation manipulators;
Figure 19 is the stereogram of 2.5 dimension manipulators in multi-station manipulator;
Figure 20 is the first stereogram of raising clamping tool in 2.5 dimension manipulators;
Figure 21 is the second stereogram of raising clamping tool in 2.5 dimension manipulators;
Figure 22 is the exploded view of Figure 21;
Figure 23 is the second schematic diagram of raising under the release work status of clamping tool in 2.5 dimension manipulators;
Figure 24 is the second schematic diagram of raising on raising under the gripping work status of clamping tool in 2.5 dimension manipulators.
The specific embodiment
Please refer to shown in Fig. 1, the concrete structure that it has demonstrated the preferred embodiment of the utility model, includes board 100, is installed on many groups diel 200 and multi-station manipulator 300 on board.
Wherein: as Figure 1-3, described board 100 has patrix installation seat plate 101 and counterdie installation seat plate 102, this upper and lower mould installation seat plate 101,102 is positioned at two different height, it is motionless that counterdie installation seat plate 102 is fixed on board 100 belows, movable top platform 100 tops that are installed on of patrix installation seat plate 101, up and down by air cylinder driven.And the space between this upper and lower mould installation seat plate 101,102 is divided into a plurality of punching press stations.In the present embodiment, have 11 punching press stations on board, each punching press station completes stamping procedure one, goes out motor cover (as shown in Figure 5) successively through 11 procedure aftershapings.
As in Figure 2-4, corresponding with 11 punching press stations, described diel 200 correspondences are 11 groups, are all installed between this upper and lower mould installation seat plate 101,102, and every group of diel is corresponding with punching press station separately.Certainly, on this board 100, the required number of molds that arranges is not limited to 11 groups, and corresponding different product can increase and decrease according to the difference of operation the quantity of mould.
In the present embodiment, described 11 groups of moulds are machine-shaping motor cover (being workpiece 400) successively, it comprises the sawing sheet mould 201 that is positioned at the 1st punching press station, be positioned at the stretching die 202 of the 2nd punching press station, be positioned at the shaping punching apical pore mould 203 of the 3rd punching press station, apical pore pressure bed die 204 is turned in the ladle body shaping that is positioned at the 4th punching press station, be positioned at the top shaping mould 205 of the 5th punching press station, be positioned at the draw cut mould 206 of the 6th punching press station, be positioned at the locating hole side-cutting mould 207 of the 7th punching press station, the waist hole, top that is positioned at the 8th punching press station rushes type matrix 208, be positioned at the louvre side-cutting mould 209 of the 9th punching press station, be positioned at the little waist hole side-cutting mould 210 of the 10th punching press station, be positioned at the shared mould 211 that punctures of the 11st punching press station.
Described respectively to organize diel 200 separated from one another, and independently one group of mould completes a procedure.In the present embodiment, each is organized diel and forms by patrix 21 and counterdie 22, the top of this patrix 21 has upper bolster 21a, there is die shoe 22a the bottom of this counterdie 22, this upper bolster 21a and die shoe 22a drawer type push after upper and lower mould installation seat plate 101,102, respectively at lock nut between upper and lower die holder 21a, 22a and upper and lower mould installation seat plate 101,102.Thereby can realize the drawer type fast assembling-disassembling of respectively organizing diel 200, during each dismounting, can only change the diel on certain station going wrong, other mould is without replacing, first the mould going wrong is pulled down and keeped in repair, standby mould is loaded onto and can again be started shooting, do not delay the production time, guarantee the continuity of production, effectively optimize time and the convenience of mould maintenance.
During work, due to counterdie installation seat plate 102, to be fixed on board 100 motionless, and therefore, the counterdie 22 that is installed in all moulds of counterdie installation seat plate 102 is cover half.And patrix installation seat plate 101 can lifting activity under the promotion of cylinder, therefore, the patrix 21 that is installed in all moulds of patrix installation seat plate 101 is dynamic models.When each group patrix 21 of mould and counterdie 22 matched moulds, can process workpiece (motor cover).
Wherein, in 11 punching press stations of this full-automatic stamping mould machine integrated system, the mould on its 7th, 8,9,10 punching press stations is provided with circulating water cooling system 24(and sees Fig. 1), can synchronously to the mould of these stations and workpiece, carry out cooling processing.The present embodiment be take the diel (being louvre side-cutting mould 209) of the 9th punching press station and this circulating water cooling system 24 is described as example.
As Figure 6-9, the mould on the 9th punching press station is louvre side-cutting mould 209, and it is comprised of patrix 21 and counterdie 22, and this patrix 21 is dynamic models, and counterdie 22 is cover half, by forming a punching press die cavity 23 after patrix 21 and counterdie 22 matched moulds.Described circulating water cooling system 24 runs through patrix 21 and counterdie 22, and the workpiece in can cooling punching press die cavity 23.
As shown in Figure 8, this circulating water cooling system 24 comprise be located at counterdie 22 water inlet 24a, be located at patrix 21 tops delivery port 24b, run through this water inlet 24a and punching press die cavity 23 counterdie water stream channel 24c, run through the patrix water stream channel 24d of this delivery port 24b and punching press die cavity 23, between this die shoe 22a and upper bolster 21a, be also provided with the switch valve 24e of a control current break-make.When patrix 21 and counterdie 22 matched moulds, this switch valve 24e connects pump water, current flow through water inlet 24a, counterdie water stream channel 24c, punching press die cavity 23, patrix water stream channel 24d and delivery port 24b; When patrix 21 is separated with counterdie 22, switch valve 24e disconnects and stops pump water.
Particularly, as shown in Figure 9, the patrix 21 of described louvre side-cutting mould 209 comprises upper bolster 21a, the first cope match-plate pattern 21b, the second cope match-plate pattern 21c, the 3rd cope match-plate pattern 21d, concave-convex mold 21e and circle alignment pin 21f, this upper bolster 21a, the first cope match-plate pattern 21b, the second cope match-plate pattern 21c, the 3rd cope match-plate pattern 21d, concave-convex mold 21e and circle alignment pin 21f amalgamation from top to bottom fixed installation, and this upper bolster 21a, the first cope match-plate pattern 21b, the second cope match-plate pattern 21c, the 3rd cope match-plate pattern 21d, concave-convex mold 21e and the circle alignment pin 21f equal perforate 21g in center, each hole forms described patrix water stream channel 24d.
The counterdie 22 of described shaping punching apical pore mould 203 comprises die shoe 22a, counterdie core box bottom 22b, counterdie core box 22c, punch 22d and counterdie core box top cover 22e, this die shoe 22a, counterdie core box bottom 22b, counterdie core box 22c, punch 22d and counterdie core box top cover 22e be lower supreme amalgamation fixed installation, in this counterdie core box bottom 22b, counterdie core box 22c, punch 22d and counterdie core box top cover 22e center are equipped with perforate 22f, and be provided with in the end face of die shoe 22a the fluting 22a1 that connects outside and center, each perforate 22f and fluting 22a1 form described counterdie water stream channel 24c.The both sides of described die shoe 22a vertically upwards install that the both sides of die holder 21a on twice positioning pipe 22g, correspondence are vertical installs backstay 21h on two downwards, and this locates patrix 21 and counterdie 22 in twice positioning pipe 22g of movable insertion of backstay 21h on two.
Shown in Fig. 8,9, described punching press die cavity 23 consists of the concave-convex mold 21e of patrix 21 and the punch 22d matched moulds of counterdie 22, this punching press die cavity 23 is positioned at patrix 21 and counterdie 22 center, this water inlet 24a is opened in counterdie 22 bottom sides, and this counterdie water stream channel 24c at right angles connects in punching press die cavity 23 and water inlet 24a; This delivery port 24b is opened in patrix 21 tops, and this patrix water stream channel 24d is from delivery port 24b and the punching press die cavity 23 of through patrix 21.
Described switch valve 24e comprises the touch switch 24e1 that is located at counterdie 22 and the touch pole 24e2 that is located at patrix 21, and this touch pole 24e2 is over against touch switch 24e1, and when patrix 21 and counterdie 22 matched moulds, this touch pole 24e2 contacts touch switch 24e1 and the pump water of switching on.In the present embodiment, in counterdie core box 22c, be provided with a recess 22h, described touch switch 24e1 is installed in this recess 22h; and be provided with a cover plate 22i in counterdie core box 22c sidepiece; can seal a touch switch 24e1, thereby protection touch switch 24e1 prevents from damaging and polluting.
Like this, under patrix 21 and counterdie 22 matched moulds states, can connect pump water by touch switch valve 24e, current enter counterdie 22, by counterdie water stream channel 24c, are connected whole counterdie 22, flow to punching press die cavity 23 and connected whole patrix 21 by patrix water stream channel 24d from water inlet 24a, finally from delivery port 24b, flow out, like this, disposablely to upper and lower mould 11,12 and workpiece, carry out comprehensively cooling, cooling range is large, and water cooling passageway structural design is simple, and cooling velocity is fast, good cooling results.
Hold, as shown in Figure 10-13, the both sides that described multi-station manipulator 300 is installed 11 punching press stations, make the workpiece 400 in multi-station Die Used in Pressworking automatically be sent to next punching press station from a punching press station.
This multi-station manipulator 300 includes clamp device 301, transmission bracket 302 and thrust gear 303.This transmission bracket 302 can move along X-axis and Y direction.This clamp device 301 is installed in transmission bracket 302, and gripping and release workpiece 400 with these transmission bracket 302 activities, to be automatically sent to station by the workpiece of a upper punching press station 400.This thrust gear 303 is for pushing the circular sheet stock on the 1st punching press station to the 2nd punching press station.
Wherein: described clamp device 301 comprises two cross bars 31, is arranged at the manipulator on two cross bars 31.Take be located on two cross bars 31 left and right over against two manipulators be one group, when two cross bars 31 are when close to each other, two of left and right manipulator gripping workpiece 400.When delivering to next punching press station, make two cross bars 31 away from each other, discharge workpiece 400.In the present embodiment, because full-automatic stamping mould machine integrated system 100 has 11 punching press stations.The workpiece 400 of the 1st punching press station is circular sheet stock, on the workpiece 400 of 2-11 station, is toroidal shell.Pin is flat and thin characteristic in circular sheet stock, and the workpiece 400 of the 1st punching press station is completed the action of pushing the 2nd punching press station to by thrust gear 303, since the 2nd punching press station, set 10 pairs of manipulators, and corresponding workpiece 400 is delivered to next punching press station successively.Wherein, manipulator on the 2nd to the 5th punching press station is 2 dimension translation manipulators 32, manipulator on the 6th to the 11st punching press station is 2.5 dimension manipulators 33, this 2.5 dimension manipulator 33 is raised function on having automatically, in Y direction, be clamped to after certain strength, 2.5 dimension manipulators 33 will be raised automatically along Z-direction, to reach after clamping product, can in mould, upwards extract product.And electronic inductor is all installed in every group of manipulator, if having any one punching press station in centre because of the manipulator product of not holding, punch press can be shut down in time, to guarantee machine, mould safety.
As shown in figure 13, described transmission bracket 302 comprises X-axis initiatively translation mechanism 34, the auxiliary translation mechanism 35 of X-axis, a Y axle translation mechanism 36, the 2nd Y axle translation mechanism 37.This X-axis initiatively translation mechanism 34 connects X-axis drive unit 341, by this X-axis drive unit 341, orders about X-axis active translation mechanism 34 along X-direction translation; The auxiliary translation mechanism 35 of this X-axis with X-axis initiatively translation mechanism 34 movement and synchronously along X-direction translation.The one Y axle translation mechanism 36 connects the first Y-axis drive unit 361, the 2nd Y axle translation mechanism 37 connects the second Y-axis drive unit 371, by the first and secondth Y-axis drive unit 361,371 synchronization actions, makes the first and second Y axle translation mechanisms 36,37 along Y direction translation.
Wherein, this X-axis active translation mechanism 34 and the auxiliary translation mechanism 35 of X-axis are located at respectively the two ends of these two cross bars 31.
Initiatively translation mechanism 34 is near the 1st punching press station of board mould for this X-axis, and it comprises two X-axis initiatively guide rail 342 and two X-axis active guide groove 343.Two X-axis initiatively guide rails 342 are fixed on board motionlessly, and two X-axis initiatively guide rails 342 longitudinally arrange and keep each other spacing.This two X-axis active guide groove 343 is fixed on the bottom of a Y axle translation mechanism 36, when two X-axis active guide grooves 343 coordinate and form two groups of slide mechanisms with two X-axis active guide rails 342, can make Y axle translation mechanism 36 integral body that are supported along X-direction translation.This X-axis drive unit 341 comprises motor mount 341a, X-axis servo motor 341b and X-axis screw mandrel 341c.It is motionless that this motor mount 341a is fixed on board, and described X-axis servo motor 341b is installed on this motor mount 341a, and the main shaft of X-axis servo motor 341b connects X-axis screw mandrel 341c through this motor mount 341a.This X-axis screw mandrel 341c initiatively be arranged in parallel between guide rail 342 and with two X-axis active guide rails 342 in two X-axis.The screw thread of X-axis screw mandrel 341c is all same directions, is provided with a linked block 341d on X-axis screw mandrel 341c, for driving two cross bar 31 integral body to move along X-axis, is also provided with limited block, to limit the travel range of X-axis screw mandrel 341c in the end of X-axis screw mandrel 341c.
The auxiliary translation mechanism 35 of this X-axis is near last punching press station (the 11st punching press station), and it comprises two X-axis auxiliary guide rails 351 and the auxiliary guide groove 352 of two X-axis.This two X-axis auxiliary guide rail 351 is directly fixed on the bottom of two cross bars 31, and the auxiliary guide groove 352 of two X-axis of pairing is installed on the bottom surface of this two X-axis auxiliary guide rail 351 with it.The slide mechanism being formed by the auxiliary guide groove 352 of this two X-axis auxiliary guide rail 351 and two X-axis can not be connected motor, and it is as guide effect.When X-axis servo motor 341b drives, two cross bars 31 can be moved along X-direction to translation, synchronously drive the auxiliary guide groove 352 of relative two X-axis of this two X-axis auxiliary guide rail 351 to slide, like this, balance in the time of can guaranteeing two cross bars 31 along X-direction translation, continuity is good, and resistance is little.
A described Y axle translation mechanism 36 and the 2nd Y axle translation mechanism 37 are arranged at respectively this two cross bars, 31 two ends.
The one Y axle translation mechanism 36 holds in X-axis active translation mechanism 34 tops, near the 1st punching press station.It comprises one the one Y axis rail 362 and two the one Y axle guides 363.The one Y axle guide 363 and two the one Y axis rails 362 form can be along Y direction slide mechanism, to drive two cross bar 31 translations in Y direction.The first Y-axis drive unit 361 of the one Y axle translation mechanism 36 comprises motor mount 361a, the first Y-axis servo motor 361b and the first Y-axis screw mandrel 361c.The bottom of this motor mount 361a and a block length seat board 361d are affixed, and swinging seat plate 361d is supported on the X-axis active guide groove 343 of X-axis active translation mechanism 34, is fixedly connected with X-axis active guide groove 343.In addition, this swinging seat plate 361d is provided with a recess 361e, the linked block 341d of this recess 361e and X-axis screw mandrel 341c is fixedly linked, thereby when X-axis screw mandrel 341c is driven by X-axis servo motor 341b, this swinging seat plate 361d is driven and a whole Y axle translation mechanism 36 is moved along X-direction.Described the first Y-axis servo motor 361b is installed on this motor mount 361a, and the main shaft of the first Y-axis servo motor 361b connects the first Y-axis screw mandrel 361c through this motor mount 361a.This first Y-axis screw mandrel 361c is provided with two pushing block 361f, and this two pushing block is fixed on connecting plate, and connecting plate is fixed between cross bar 31 bottoms and a Y axle guide 363.The screw thread of corresponding two cross bars 31 of this first Y-axis screw mandrel 361c is reverse, thereby the first Y-axis screw mandrel 361c rotates two cross bars 31 can be close to each other or away from each other.
The 2nd Y axle translation mechanism 37 is near last punching press station (the 11st punching press station), and the first Y-axis translation mechanism 23 structures on itself and the 1st punching press station are basic identical, comprise one the 2nd Y axis rail 372 and two the 2nd Y axle guides 373; This second Y-axis drive unit 371 comprises motor mount 371a, the second Y-axis servo motor 371b and the second Y-axis screw mandrel 371c, and the bottom of this motor mount 371a and a block length seat board 371d are affixed.The difference of the 2nd Y axle translation mechanism 37 is that its swinging seat plate 371d is directly fixed on board, and the fit structure of X-axis active guide rail 342 and X-axis active guide groove 343 is directly arranged in the 2nd Y axis rail 372 and the 2nd Y axle guide 373 tops.By a Y axle translation mechanism 36 and the 2nd Y axle translation mechanism 37 synchronization actions, effectively controlling two cross bars 31 can be close to each other or away from each other, guarantees to slide steadily, stressed evenly.
Described thrust gear 303 comprises a connecting seat 31 and is located at two catch bars 32 at these Connection Block 31 tops.This Connection Block 31 is vertically fixed on the swinging seat plate 361d middle part of a Y axle translation mechanism 36, and two catch bars 32 stretch to the 1st punching press station along blanking direction.Therefore, when swinging seat plate 361d is pushed while moving to X-direction, synchronously drive two catch bars 32 at top to move to X-direction, to push the circular sheet stock on the 1st punching press station to the 2nd punching press station, circular sheet stock can be pushed to the 2nd punching press station and stretch.
As shown in Figure 14-18, the structure of described 2 dimension translation manipulators 32 at least consists of two groups of clamping tools, comprises the first clamping tool 321 of being installed on a cross bar 31 wherein, is installed on the second clamping tool 322 on another cross bar 31.This first and second clamping tool 321,322 each other over against.Certainly, the quantity of clamping tool 20 do not limit left and right over against two groups, can also be according to being arranged to left and right two rows, (as established 4 the first clamping tools 321 by the left side cross bar, the right cross bar is also established 4 the second clamping tools 322), under the drive of this drive unit, clamping tool 20 can from the left and right sides by workpiece 400 grippings of a punching press station be sent to next punching press station, the clamping tool 20 of the left and right sides repeats to transmit after returning to reset next time, and so circulation constantly.The workpiece of the design of this many group clamping tools 20 on can disposable transmission multistation, operating efficiency effectively rises to original several times even tens times.
In the present embodiment, the structure of the first and second clamping tools 321,322 is basic identical, and difference is to have set up on the second clamping tool 322 the first electronic inductor 323.Certain the first electronic inductor 323 is not limited to be arranged on the second clamping tool 322, and left and right two clamping tools are selected arbitrarily one the first electronic inductor 323 is installed.
Particularly, this first clamping tool 321 comprises and can be fixed on this wherein the first installing plate 321a and the first gripping arm 321b that is connected the first installing plate 321a on a cross bar 31.This second clamping tool 322 comprises the second installing plate 322a that can be fixed on this another cross bar 31 and the second gripping arm 322b that is connected the second installing plate 322a.On described the first and second installing plate 321a, 322a, be equipped with long locked groove 321c, the 322c of two locking-adjustable distances, by stay bolt, be locked in long locked groove 321c, distance that 322c is different, can limit the position of the different installation of this clamping tool 20.
Described the first and second gripping arm 321b, 322b respectively with the first and second installing plate 321a, 322a gun iron link, without deformation space, with guarantee two gripping arms mutually near time can be in same level, during the both sides of gripping workpiece 400, guarantee stress balance.Head end in this first and second grippings arm 321b, 322b is equipped with V-arrangement jaws 321d, 322d, and offers and dodge elongated slot 321e, 322e in the inner side of this V-arrangement jaws 321d, 322d, can make way for the touch pole 323a of inductive switch 323c.Certainly, the shape of jaws is not limited to V-arrangement, also can make various shapes according to workpiece difformity, as arc, trapezoidal etc.
The first electronic inductor 323 of described the second installing plate 322a can perception whether gripping press from both sides steady workpiece 400.This is pacified the first electronic inductor 323 and comprises touch pole 323a and inductive switch 323c, inductive switch 323c is fixed on the end of the second installing plate 322a, this touch pole 323a is loaded on the front end of the second installing plate 322a and over against this inductive switch 323c by two back-up block 323b are movable, on this touch pole 323a, be arranged with back-moving spring 323d, this back-moving spring 323d is connected to back-up block 323b and touch pole 323a, thereby compression reseting spring 323d can make touch pole 323a contact induction switch 323c, extending back-moving spring 323d resets touch pole 32 and departs from inductive switch 323c.In this second clamping tool 322, under the head end of described touch pole 323a, curved being suspended at dodged in elongated slot 321e, 322e and stretches to V-arrangement jaws 322d, for clamping work pieces.
As shown in Figure 19-24, the structure of described 2.5 dimension manipulators at least comprises that two are raised clamping tool, respectively to be distributed in first of two cross bars 31 to raise clamping tool 331 and second and raise clamping tool 332, and two raise clamping tool 331,332 each other over against.Certainly, the quantity of raising clamping tool 331,332 do not limit left and right over against two, can also be according to being arranged to left and right two rows, (as left side cross bar establish 6 second raise clamping tool 332 ', the right cross bar is also established 6 second and is raised clamping tool 332), with by workpiece from a upper punching press station gripping be sent to next punching press station, the workpiece of this many groups of designs of raising clamping tool 331,332 on can a plurality of stations of disposable transmission, operating efficiency effectively rises to original several times even tens times.
In the present embodiment, as shown in figure 19, left and right over against two to raise the structure of clamping tool 331,332 basic identical, difference is that second of a side raises clamping tool 332 and be provided with the second electronic inductor 33d, and opposite side second raise clamping tool 332 ' can not establish the second electronic inductor 33d.When the close to each other and gripping workpiece of clamping tool 331,332 is raised in left and right, touch the second electronic inductor 33d, operating system can judge and send the signal of " OK ", continues driving device action; When left and right raise clamping tool 331,332 folder less than or while pressing from both sides unstable workpiece, just can not touch the second electronic inductor 33d, operating system is sent " NG " signal, controls complete machine and shuts down, and like this, can guarantee machine security operation.
Particularly, there is structure that second of the second electronic inductor 33d raises clamping tool 332 as shown in Figure 21,22, comprise base 33a, gripping arm 33b, connector 33c and the second electronic inductor 33d, this second electronic inductor 33d consists of touch pole 33d1 and inductive switch 33d2.
This base 33a is platy structure, and for being fixedly mounted on cross bar 31, thereby cross bar 31 is when two dimensional surface moves, and drives this second to raise clamping tool 332 synchronizing movings.The head end side of this base 33a is provided with a perforate 33a1, for installation connecting element 33c.
The head end side of this gripping arm 33b is the jaws 33b2 of a circular arc, so that the workpiece of gripping circle (as motor cover).Certainly, the shape of this jaws 33b2 is not limited to circular arc, and according to the shape of different workpieces, the moulding of jaws 33b2 can change.In the present embodiment, this gripping arm 33b comprise integral type on lift the 33b1 of portion, articulated section 33b3 and pressing down section 33b6, this articulated section 33b3 can be flexibly connected with connector 33c.The concrete structure of articulated section 33b3 is to be wholely set the first projection 33b4 in gripping arm 33b bottom, and offers axis hole 33b5 on the first projection 33b4.The head end of this connector 33c of correspondence is provided with a shrinkage pool 33c1, and in being arranged on for the first projection 33b4, and this first projection 33b4 is connected with axle 33c2 in shrinkage pool 33c1, make gripping arm 33b relatively connector 33c swing up and down.
And the other corresponding pressing down section 33b6 of rear side of this shrinkage pool 33c1 is concaved with and dodges slope 33c3.This gradient of dodging slope 33c3 can be determined according to design requirement, take axle 33c2 as fulcrum, movable with articulated section 33b3, above lifts the 33b1 of portion and rises, and pressing down section 33b6 declines.When dodging, the slope 33c3 gradient is larger, and the amplitude of lifting the 33b1 of portion on gripping arm 33b is higher, and pressing down section 33b6 declines and is limited in and dodges slope 33c3, and like this, 2.5 dimensions of realizing manipulator move.
The tail end of this connector 33c is provided with the second projection 33c4, and this second projection 33c4 coordinates installation with the perforate 33a1 of base 33a.And the length of perforate 33a1 must be greater than the length of the second projection 33c4, between the rear end face of the second projection 33c4 and the hole sidewall of perforate 33a1, butt has spring 33c5.
By touch pole 33d1, whether contact induction switch 33d2 judges whether gripping arm 33b has gripping workpiece to described the second electronic inductor 33d.This touch pole 33d1 is moved in connector 33c, its head end is installed in the second projection 33c4 by a plate 33d3, the removable back-up block 33d4 that is arranged in its rear end, the terminal part of touch pole 33d1 is over against inductive switch 33d2, and connector 33c backward movement moves touch inducing switch 33d2 after can driving this touch pole 33d1.
The operation principle of this multi-station manipulator is as follows:
The metal tape that in Fig. 1, raw material are coiled strip is pushed between the upper/lower die of the 1st punching press station, after the upper/lower die matched moulds of the 1st punching press station, goes out circular piece material.Now, as shown in figure 10, X-axis servo motor 341b starts, and two catch bars 32 are moved along X-direction, pushes the circular sheet stock of the 1st punching press station to the 2nd punching press station.Simultaneously, the first Y-axis servo motor 361b and the second Y-axis servo motor 371b synchronously start, make two cross bars 31 close to each other, thereby the manipulator of the left and right sides will originally be positioned at half-formed toroidal shell folder that the 2nd punching press station rises to next punching press station, so repeat, use successively mould punching 11 times, and with after manipulator transmission 11 times, obtain motor cover finished product.
Concrete transport process as shown in Figure 11,12, can be close to each other under two drives of cross bar 31 at drive unit, and moving to next presser's displacement, and the 2 dimension translation manipulators 32 and the 2.5 dimension manipulators 33 that are therefore arranged on two cross bars 31 move thereupon:
For 2 dimension translation manipulators 32, as shown in Figure 16-18, while contacting workpiece 400 at the beginning, first touch the head end of touch pole 323a, when chucking power acquires a certain degree, compression reseting spring 323d, touch pole 323a moves contact induction switch 323c backward, simultaneously V-arrangement jaws 321d, the 322d clamping work pieces 400 of the second gripping arm 322b.Now, inductive switch 323c is sent to domestic os by the signal of gripping workpiece, operating system receives induced signal can judge that the first and second clamping tools 321,322 have successfully clipped to workpiece 400, it is moving to next presser's displacement that accessory drive promotes whole two-dimension translational support 10, when arriving next punching press station, two cross bars 31 move dorsad, discharge workpiece 400;
For 2.5 dimension manipulators 33, as shown in Figure 23,24, after gripping workpiece, produce active force backward.When clip to certain dynamics in Y direction, the gripping arm 33b of 2.5 dimension manipulators 33 will be take axle 33c2 as fulcrum, above lift the 33b1 of portion and will tilt upward along Z-direction, until slope 33c3 is dodged in the pressing down section 33b6 of rear end contact.Like this, the workpiece on jaws 33b2 can upwards lift certain altitude along Z-direction, reaches after clamping product and upwards extract product in mould.Simultaneously, the force transmission backward that gripping arm 33b produces is to connector 33c, touch and make connector 33c mobile Compress Spring 33c5 backward, and then touch pole 33d1 is moved backward and contact induction switch 33d2 by brace, the workpiece that represented the definite gripping of jaws 33b2, therefore the signal that inductive switch 33d2 can send " OK " is to operating system, and operating system continues driving device action after differentiating.Drive unit orders about two of left and right and raises clamping tool 331,332 workpiece is sent to next punching press station from a upper punching press station like this.When workpiece, deliver to after next punching press station, this 2.5 dimension manipulator automatically resets, repeatedly conveying work pieces back and forth.
When 2 dimension translation manipulators 32 and 2.5 dimension manipulators 33 do not have gripping to arrive workpiece for various reasons; motionless triggering inductive switch 33d2,323c; system does not receive the triggering signal of inductive switch within a certain period of time; judge that machinery makes a mistake or fault; thereby send " NG " signal; force complete machine to be shut down, like this, can effectively guarantee the safety of mechanical transfer.
In sum, design focal point of the present utility model is, the punching stretch mode that moulding handware of the present utility model (motor cover) technique is fully integrated, at a plurality of punching press stations of same board 100 upper set, on each punching press station, there is one group of diel 200, and on board, also set full automatic multi-station manipulator 300, can automatic charging, on multistation automatic press shaping workpiece, automatic transmission workpiece, realize full-automatic production, effectively save artificial and enhance productivity.
The above, it is only preferred embodiment of the present utility model, not technical scope of the present utility model is imposed any restrictions, therefore any trickle modification, equivalent variations and modification that every foundation technical spirit of the present utility model is done above embodiment, all still belong in the scope of technical solutions of the utility model.
Claims (10)
1. a full-automatic stamping mould machine integrated system, is characterized in that: comprise
One board, this board has patrix installation seat plate and the fixed counterdie installation seat plate of liftable activity, and the space between this upper and lower mould installation seat plate is divided into a plurality of punching press stations;
The diel of many groups, the corresponding punching press station of every group of diel, each is organized diel and is comprised of upper die and lower die, and each patrix is fixed on patrix installation seat plate, each counterdie is fixed on counterdie installation seat plate, each patrix with the lifting activity of patrix installation seat plate with corresponding counterdie matched moulds;
One multi-station manipulator, it is positioned at the both sides of many groups diel, and this multi-station manipulator comprises clamp device, transmission bracket and thrust gear; This clamp device comprises two cross bars, is arranged at the many groups manipulator on two cross bars, every group of corresponding punching press station of manipulator; This transmission bracket comprises X-axis active translation mechanism, the auxiliary translation mechanism of X-axis that can drive two cross bars to move along X-direction, also comprise a Y axle translation mechanism, the 2nd Y axle translation mechanism that can drive two cross bars to move along Y direction, this X-axis active translation mechanism and a Y axle translation mechanism are connected on one end of two cross bars, and the auxiliary translation mechanism of this X-axis and the 2nd Y axle translation mechanism are connected on the other end of two cross bars; Described thrust gear is over against the 1st punching press station, and this thrust gear is installed on the bedplate of a Y axle translation mechanism with transmission bracket along X-direction translation.
2. full-automatic stamping mould machine integrated system according to claim 1, is characterized in that: the manipulator on described cross bar comprises 2 dimension translation manipulators and 2.5 dimension manipulators, in each manipulator, electronic inductor is installed.
3. full-automatic stamping mould machine integrated system according to claim 2, it is characterized in that: described 2.5 dimension manipulators at least comprise that being fixed on first of a cross bar wherein raises clamping tool, is fixed on second of another cross bar and raises clamping tool, this first and second raise clamping tool each other over against, first and second raise clamping tool include be fixed on the base of cross bar, for the gripping arm of gripping workpiece, be connected on the connector between base and gripping arm; This gripping arm comprise integral type on lift portion, articulated section and pressing down section, the movable connector that is connected in this articulated section, the corresponding pressing down section of this connector is provided with dodges slope, movable with articulated section, above the portion of lifting rises, pressing down section declines and is limited in and dodges slope.
4. full-automatic stamping mould machine integrated system according to claim 1; it is characterized in that: the diel of described many groups is separated from one another; and respectively organize the removable installation of drawer type between diel and upper and lower mould installation seat plate; each top of organizing the patrix of mould has upper bolster; there is die shoe each bottom of organizing the counterdie of mould; this upper bolster and die shoe drawer type push after upper and lower mould installation seat plate, respectively at lock nut between upper and lower die holder and upper and lower mould installation seat plate.
5. full-automatic stamping mould machine integrated system according to claim 1, it is characterized in that: on described, space between counterdie installation seat plate is divided into 11 punching press stations, corresponding have 11 groups for the diel of machine-shaping motor cover, 11 groups of diels comprise respectively the sawing sheet mould that is positioned at the 1st punching press station, be positioned at the stretching die of the 2nd punching press station, be positioned at the shaping punching apical pore mould of the 3rd punching press station, apical pore pressure bed die is turned in the ladle body shaping that is positioned at the 4th punching press station, be positioned at the top shaping mould of the 5th punching press station, be positioned at the draw cut mould of the 6th punching press station, be positioned at the locating hole side-cutting mould of the 7th punching press station, the waist hole, top that is positioned at the 8th punching press station rushes type matrix, be positioned at the louvre side-cutting mould of the 9th punching press station, be positioned at the little waist hole side-cutting mould of the 10th punching press station, be positioned at the shared mould that punctures of the 11st punching press station.
6. full-automatic stamping mould machine integrated system according to claim 5, is characterized in that: the waist hole, top of the locating hole side-cutting mould of described the 7th punching press station, the 8th punching press station rushes the louvre side-cutting mould of type matrix, the 9th punching press station, be equipped with circulating water cooling system on the little waist hole side-cutting mould of the 10th punching press station.
7. full-automatic stamping mould machine integrated system according to claim 6, is characterized in that: the louvre side-cutting mould of described the 9th punching press station comprises upper die and lower die, and this upper die and lower die matched moulds forms a punching press die cavity; Described circulating water cooling system is located at upper die and lower die, it comprise be located at counterdie water inlet, be located at patrix top delivery port, run through this water inlet and punching press die cavity counterdie water stream channel, run through the patrix water stream channel of this delivery port and punching press die cavity, between this die shoe and upper bolster, be also provided with the switch valve of a control current break-make, when upper die and lower die matched moulds, this switch valve is connected pump water, current flow through water inlet, counterdie water stream channel, punching press die cavity, patrix water stream channel and delivery port.
8. full-automatic stamping mould machine integrated system according to claim 7; it is characterized in that: described switch valve comprises the touch switch of being located at counterdie and the touch pole of being located at patrix; this touch pole is over against touch switch, and when upper die and lower die matched moulds, this touch pole contacts touch switch and the pump water of switching on.
9. full-automatic stamping mould machine integrated system according to claim 7, is characterized in that:
The patrix of described louvre side-cutting mould comprises upper bolster, the first cope match-plate pattern, the second cope match-plate pattern, the 3rd cope match-plate pattern, concave-convex mold and circle alignment pin, this upper bolster, the first cope match-plate pattern, the second cope match-plate pattern, the 3rd cope match-plate pattern, concave-convex mold and circle alignment pin amalgamation from top to bottom fixed installation, and the equal perforate in center of this upper bolster, the first cope match-plate pattern, the second cope match-plate pattern, the 3rd cope match-plate pattern, concave-convex mold and circle alignment pin, each hole forms described patrix water stream channel;
The counterdie of described louvre side-cutting mould comprises die shoe, counterdie core box bottom, counterdie core box, punch and counterdie core box top cover, this die shoe, counterdie core box bottom, counterdie core box, punch and counterdie core box top cover be lower supreme amalgamation fixed installation, center in this counterdie core box bottom, counterdie core box, punch and counterdie core box top cover is equipped with perforate, and being provided with in the end face of die shoe the fluting that connects outside and center, each perforate forms described counterdie water stream channel with fluting.
10. full-automatic stamping mould machine integrated system according to claim 1, it is characterized in that: the X-axis of described transmission bracket initiatively translation mechanism connects X-axis drive unit, by this X-axis drive unit, drive X-axis active translation mechanism along X-direction translation, the auxiliary translation mechanism of this X-axis synchronously along X-direction translation, drives two cross bars along X-direction translation with the movement of X-axis active translation mechanism; The one Y axle translation mechanism connects the first Y-axis drive unit, the 2nd Y axle translation mechanism connects the second Y-axis drive unit, by the first and second Y-axis drive unit synchronization actions, drive the first and second Y axle translation mechanisms along Y direction translation, drive two cross bars along Y direction translation, and this X-axis drive unit, the first Y-axis drive unit and the second Y-axis drive unit all adopt servo motor driven.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420173738.3U CN203791456U (en) | 2014-04-11 | 2014-04-11 | Full-automatic stamping die machine integral system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420173738.3U CN203791456U (en) | 2014-04-11 | 2014-04-11 | Full-automatic stamping die machine integral system |
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| CN203791456U true CN203791456U (en) | 2014-08-27 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103949538A (en) * | 2014-04-11 | 2014-07-30 | 重庆扬明电子科技有限公司 | Full-automatic stamping die machine integrated system |
| CN105414349A (en) * | 2015-12-25 | 2016-03-23 | 镇江泛美汽车零部件有限公司(中外合资) | Cylindrical drawn part production and machining equipment |
| CN109675992A (en) * | 2018-12-20 | 2019-04-26 | 杭州航民百泰首饰有限公司 | A kind of stamping system for watch chain processing |
| CN113477772A (en) * | 2021-08-02 | 2021-10-08 | 安徽诚创机电有限公司 | Molding process of servo motor rotor mounting plate |
| CN115846494A (en) * | 2022-11-22 | 2023-03-28 | 绍兴市新弘包装有限公司 | Aluminum package stretch forming mechanism and multi-station continuous stretch forming device |
-
2014
- 2014-04-11 CN CN201420173738.3U patent/CN203791456U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103949538A (en) * | 2014-04-11 | 2014-07-30 | 重庆扬明电子科技有限公司 | Full-automatic stamping die machine integrated system |
| CN105414349A (en) * | 2015-12-25 | 2016-03-23 | 镇江泛美汽车零部件有限公司(中外合资) | Cylindrical drawn part production and machining equipment |
| CN109675992A (en) * | 2018-12-20 | 2019-04-26 | 杭州航民百泰首饰有限公司 | A kind of stamping system for watch chain processing |
| CN109675992B (en) * | 2018-12-20 | 2020-02-14 | 杭州航民百泰首饰有限公司 | Stamping system for watch chain machining |
| CN113477772A (en) * | 2021-08-02 | 2021-10-08 | 安徽诚创机电有限公司 | Molding process of servo motor rotor mounting plate |
| CN115846494A (en) * | 2022-11-22 | 2023-03-28 | 绍兴市新弘包装有限公司 | Aluminum package stretch forming mechanism and multi-station continuous stretch forming device |
| CN115846494B (en) * | 2022-11-22 | 2024-02-23 | 绍兴市新弘包装有限公司 | Aluminum package stretch forming mechanism and multi-station continuous stretch forming device |
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