CN203786589U - Chemical toughening furnace control system - Google Patents
Chemical toughening furnace control system Download PDFInfo
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- CN203786589U CN203786589U CN201420049530.0U CN201420049530U CN203786589U CN 203786589 U CN203786589 U CN 203786589U CN 201420049530 U CN201420049530 U CN 201420049530U CN 203786589 U CN203786589 U CN 203786589U
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- temperature
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- annealing furnace
- control system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model relates to a temperature-control system and specifically relates to a chemical toughening furnace control system capable of controlling temperature in a toughening furnace in a systemized manner. The chemical toughening furnace control system comprises a host, a plurality of control cabinets and a plurality of toughening furnaces as many as the control cabinets, the control cabinets are connected to corresponding toughening furnaces, the host is connected to each control cabinet in a controlling manner through a bus, the chemical toughening furnace control system further comprises a touch screen which is connected with the host in a controlling manner, and each control cabinet comprises a temperature control module which is connected with a heating pipe in each toughening furnace in a controlling manner. The novel chemical toughening furnace control system provided by the utility model is advantaged by easy-to-control performance, intelligentized property, human-friendly property, and guaranteed safety.
Description
[technical field]
The utility model relates to a kind of temperature control system, particularly a kind of chemical tempering furnace control system of can systematization controlling temperature in annealing furnace.
[background technology]
Since stepping into 21 century, electronic product emerges gradually, and particularly mobile phone products and dull and stereotyped computer equipment are to become one of product of staff indispensability.Glass screen on these equipment belongs to friable product, if cannot realize durablely in intensity, high-intensity words, will reduce the serviceable life of product greatly, drag the market expansion paces of slow product.So the Intensity Design of glass screen becomes a great problem of electronic product.
Many manufacturers, for hardness and the toughness of reinforced glass, all need glass to carry out tempering processing now, and by adding chemical tempering liquid and carrying out in stove after High-Temperature Strengthening, the various performances of glass will be greatly improved.Therefore, adopt chemical toughening furnace to carry out one processing technology that intensive treatment becomes glass production producer indispensability.
But, the control of glass intensive treatment in chemical toughening furnace is very simple at present, be only simply to monitor the temperature in stove by Temperature Detector, then, by regulating the power of electric heater to change the temperature in stove, prevent the effect of impact strengthening too high or too low for temperature.This control device is very single, not intelligent, when multiple devices are worked simultaneously, must the man-to-man real-time monitoring of a plurality of staff just can keep away assurance strengthening effect, can waste too many manpower and time like this, improves the cost of glass processing.Meanwhile, manually, when controlling temperature in real time, be difficult to the accurate temperature range of controlling in stove, finally cause the strength of glass of strengthening cannot reach product quality requirement.Certainly, manually when controlling, also can be easy to forget the temperature adjustment of equipment, also can cause defect rate too high, waste too many man power and material.
In addition, the means of this monitoring also cannot be protected aspect security, and one easily injures operating personnel in high-temperature control, has certain potential safety hazard; If it is unreasonable that two temperature are controlled, be easy to make to strengthen the glass high-temperature crushing in stove, affect the normal use of equipment.
On the whole, the control of existing chemical enhancement furnace is also very immature, no matter be in intellectuality, or all cannot be protected in security, therefore, need on the basis of existing equipment, do great technological innovation to overcome the above-mentioned difficult problem that need solve.
[utility model content]
Large for overcoming the control difficulty that existing chemical toughening furnace controls, intelligent degree is low, the technical matters that security performance is not high, and the utility model provides a kind of and has easily controlled, intellectuality, hommization, the new chemical annealing furnace control system that safety is secure.
The scheme of the utility model technical solution problem is to provide a kind of chemical tempering furnace control system, comprise a main frame, a plurality of switch boards and a plurality of annealing furnaces identical with switch board quantity, switch board control linkage is in corresponding annealing furnace, main frame in each switch board, further comprises a touch-screen by bus control linkage, and this touch-screen control linkage is in main frame, switch board comprises a temperature control module, the heating tube of this temperature control module control linkage in annealing furnace.
Preferably, this temperature control module comprises upper strata temperature control modules, middle level temperature control modules and lower floor's temperature control modules, upper strata temperature control modules control linkage is in the position, upper strata of annealing furnace, middle level temperature control modules control linkage is in the position, middle level of annealing furnace, and lower floor's temperature control modules control linkage is in the lower floor position of annealing furnace.
Preferably, this temperature control module further comprises temperature monitoring module, the heating tube of this temperature monitoring module control linkage in annealing furnace.
Preferably, switch board further comprises monitoring module, alarm module and security module, and this monitoring module, alarm module and security module are all integrated on the controller of switch board.
Preferably, the detecting device of the direct control linkage of this monitoring module in touch-screen and annealing furnace.
Preferably, this alarm module comprises low-temperature warning module, high temperature alarm module and temperature fluctuation alarm module, and this low-temperature warning module, high temperature alarm module and temperature fluctuation alarm module are all integrated in controller, and are connected in the Temperature Detector in annealing furnace.
Preferably, this security module comprises Temperature Setting module, monitoring temperature setting module and the removing module of reporting to the police, and this Temperature Setting module is connected in temperature control module, and monitoring temperature setting module is connected in monitoring module, and the removing module of reporting to the police is connected in alarm module.
Compared with prior art, the utility model chemical tempering furnace control system concentrates in together a plurality of annealing furnaces to unify to control, and the heating parameters that user only need get final product real-time and Long-distance Control annealing furnace by main frame is set.Meanwhile, the utility model chemical tempering furnace control system is used touch-screen to coordinate switch board as its control system, annealing furnace to be controlled in real time, and all control operations are all integrated on touch-screen.So, one, during use, only need can control a plurality of switch boards and a plurality of annealing furnace being connected with switch board by a touch-screen, and be also multichannel independently to control to annealing furnace, therefore in operation, use, make whole equipment integrated, simplify, intellectuality, person's operation more convenient to use.They are two years old, adopt touch-screen to make on the one hand the more practical of operating terminal change, hommization more, because adopt this touch-screen to the displaying contents of whole system, Show Picture, logotype and control parameter etc. change can be according to user's Demand time, in the time of change, only need change the content of software program can realize.On the other hand, switch board of the present utility model has increased more control function, and these are controlled to functions all adopts touch-screen to carry out terminal to control.Therefore, it is more powerful that it controls function, and in conjunction with touch screen technology realized the precision measurement, Set-value adjustment of many kinds of parameters and regularly, the threshold value function such as adjust can be used computer expert to cross interface adjustment and monitoring.Its three, the temperature control module of switch board can be monitored the temperature of the upper, middle and lower of annealing furnace simultaneously, temperature is controlled more accurate, more timely.In addition, when controlling annealing furnace different parts temperature, also temperature data can be fed back to main frame in time by monitoring module, and be shown to operating personnel by touch-screen, operation be controlled simpler, more quick.In addition, the alarm module of switch board can carry out timely early warning for heating-up temperature specially, prevents that temperature anomaly from causing glass reinforced defective, and then improves the yield of product, guarantees the production efficiency of product.Security module can feed back to various data the operating personnel of operating side in time, facilitates consulting of personnel, make all personnel that have an authority can technology paired domination number according to adjusting, reach hommization, the beneficial effect of timelyization.
Generally speaking, new chemical annealing furnace control system of the present utility model combines by main frame and a plurality of switch board of touch-screen is housed, a plurality of annealing furnaces are unified after centralized control, overcome the safety issue that old-fashioned glass reinforced equipment is manually controlled completely, also overcome the control function singleness of advanced control equipment, impersonality, intelligentized problem simultaneously
[accompanying drawing explanation]
Fig. 1 is the structural representation of the utility model chemical tempering furnace control system.
Fig. 2 is the modular structure schematic diagram of the switch board of the utility model chemical tempering furnace control system.
Fig. 3 is the temperature control module modular structure schematic diagram of switch board shown in Fig. 2.
Fig. 4 is the security module modular structure schematic diagram of switch board shown in Fig. 2.
Fig. 5 is the alarm module modular structure schematic diagram of switch board shown in Fig. 2.
[embodiment]
In order to make the purpose of this utility model, technical scheme and advantage are clearer, below in conjunction with accompanying drawing and embodiment, the utility model are further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
Refer to Fig. 1, the utility model chemical tempering furnace control system 10 mainly comprises a plurality of switch boards 105, the annealing furnace 103 that main frame 101 is identical with switch board 105 quantity with Duo Tai, and each switch board 105 difference is each annealing furnace 103 of corresponding control linkage one by one.On main frame 101, be connected with touch-screen 102, this touch-screen 102 is for input control order and be sent in main frame 101.Main frame 101 is connected on many switch boards 105 by bus 104, and the steering order of touch-screen 102 is sent in each switch board 105 by main frame 101.
Touch-screen 102 is an industrial resistance screen, and each touch point correspondence of industrial resistance screen is voltage signal one to one, and the acquisition and processing by software to voltage signal, can obtain concrete touch location.Operator uses on touch-screen 102 work of the operating chemical annealing furnace control system 10 that the touch area that arranges can be convenient.Function button district on touch-screen 102 is by the software program setting on main frame 101 and control, therefore, operator only need change the software program content on main frame 101, and just can meet user increases as required or delete various buttons or the personalization adjustment that its placement location and displaying contents are carried out.
At interior integrated each major control element of switch board 105 and each Wiring port.Its each input end 1053 is connected respectively to bus 104, and its output terminal 1055 is connected respectively to each annealing furnace 103.
Refer to Fig. 2, in switch board 105, be integrated with a controller 1051, on controller 1051, be integrated with temperature control module 1071, monitoring module 1073, alarm module 1075 and security module 1077.
Refer to Fig. 3, temperature control module 1071 comprises upper strata temperature control modules 1061, middle level temperature control modules 1062, lower floor's temperature control modules 1063 and temperature monitoring module 1064.This each module is responsible for controlling respectively the temperature of annealing furnace 103 interior diverse locations.Annealing furnace 103, can be for its upper strata, middle level under use state, lower floor arranges respectively different temperature heating zone, to enter to this annealing furnace 103 at glass, can give different heating-up temperatures at different time sections diverse location after interior, reach successively heating, successively the effect of strengthening.In use, upper strata temperature control modules 1061 is for control linkage in heating tube position, the upper strata of annealing furnace 103, and the temperature of controlling upper strata is rudimentary heating-up temperature district.Middle level temperature control modules 1062 is for control linkage in heating tube position, the middle level of annealing furnace 103, and the temperature of controlling middle level is intermediate heating-up temperature district.Lower floor's temperature control modules 1063 is for control linkage in lower floor's heating tube position of annealing furnace 103, and the temperature of controlling lower floor is senior heating-up temperature district.Temperature monitoring module 1064 is responsible for the temperature of whole annealing furnace 103 and is controlled, and is connected in each heating tube in annealing furnace 103, make its when heating all the time in a scope that temperature is controlled, avoid the glass reinforced effect of impact too high or too low for temperature.
Monitoring module 1073 is that each parameter of annealing furnace 103 is monitored, by sensor, obtain the simulating signal of each parameter, simulating signal is inputted to analog-digital converter, then by software, undertaken obtaining digital signal after calculation process, and utilize main frame 101 to coordinate touch-screen 102 to carry out the demonstration of each parameter.Herein, monitoring module 1073 can direct control linkage carry out the demonstration of data in touch-screen.
The temperature of the main monitoring annealing furnace of monitoring module 1,073 103 interior heating and the time of heating, the directly detecting device of control linkage in annealing furnace 103.During monitoring, all monitor at each the heating position to every annealing furnace 103 respectively.During concrete enforcement, be in every annealing furnace 103 each position, to be provided with low high some temperature corrector.Monitoring module 1073 is recorded in thermometer to the upper strata temperature of annealing furnace 103, middle level temperature, lower floor's temperature respectively automatically, generate temperature trend map, convenient with entering to support controlling temperature variation, with each position in annealing furnace 103, carry out separately time setting (comprising preheating time, annealing time etc.).
Refer to Fig. 4, alarm module 1075 comprises low-temperature warning module 1081, high temperature alarm module 1082 and temperature fluctuation alarm module 1083.This low-temperature warning module 1081, high temperature alarm module 1082 and temperature fluctuation alarm module 1083 are all integrated in controller 1051, and are connected in 103 Temperature Detectors in annealing furnace.Low-temperature warning module 1081 is that the temperature in annealing furnace 103 is while being less than in system the settings of setting in advance, alarm module 1075 sends the red alarm lamp flicker simultaneously of blowing a whistle of reporting to the police, the operation interface time look that reddens, staff must just can eliminate warning after abnormal discharge.
High temperature alarm module 1082 is that the temperature in annealing furnace 103 is while being greater than in system the settings of setting in advance, alarm module 1075 sends the red alarm lamp flicker simultaneously of blowing a whistle of reporting to the police, the operation interface time look that reddens, staff must just can eliminate warning after abnormal discharge.
Temperature fluctuation alarm module 1083 be temperature fluctuation in annealing furnace 103 too soon or when too slow, alarm module 1075 sends the red alarm lamp flicker simultaneously of blowing a whistle of reporting to the police, the operation interface time look that reddens, staff must just can eliminate warning after abnormal discharge.
Refer to Fig. 4, security module 1077 comprises Temperature Setting module 1091, and monitoring temperature setting module 1092 is reported to the police and removed module 1093.This Temperature Setting module 1091 is connected in temperature control module 1071, and monitoring temperature setting module 1092 is connected in monitoring module 1073, and the removing module 1093 of reporting to the police is connected in alarm module 1075.
Temperature Setting module 1091 refers to that system can derive the real time temperature monitor data in annealing furnace 103, by encryption measures, is transferred on computer, for specific people, checks.
Monitoring temperature setting module 1092 refers to that system can derive staff's Temperature Setting data, comprises the setting data of alarm temperature, and the setting data of heating-up temperature, is transferred on computer by encryption measures after derivation, for specific people, checks.
Report to the police to remove module 1093 and refer to that system can be by the extreme parameter values of various warning amounts, and the various parameters while reporting to the police such as the real-time monitoring institute value while reporting to the police derive, after derivation, by encryption measures, be transferred on computer, for specific people, check.
Compared with prior art, the utility model chemical tempering furnace control system 10 concentrates in together a plurality of annealing furnaces 103 to unify to control, and user only need can heating parameters real-time and Long-distance Control annealing furnace 103 set by main frame 101.Meanwhile, the utility model chemical tempering furnace control system 10 is used touch-screen 102 to coordinate switch board 105 as its control system, annealing furnace 103 to be controlled in real time, and all control operations are all integrated on touch-screen 102.So, one, during use, only need can control a plurality of switch boards 105 and a plurality of annealing furnace 103 being connected with switch board 105 by a touch-screen 102, and be also multichannel independently to control to annealing furnace 103, therefore in operation, use, make whole equipment integrated, simplify, intellectuality, person's operation more convenient to use.
They are two years old, adopt touch-screen 102 to make on the one hand the more practical of operating terminal change, hommization more, because adopt 102 pairs of whole systems of this touch-screen displaying contents, Show Picture, logotype and control parameter etc. change can be according to user's Demand time, in the time of change, only need change the content of software program can realize.On the other hand, switch board 105 of the present utility model has increased more control function, and these are controlled to functions all adopts touch-screen 102 to carry out terminal to control.Therefore, it is more powerful that it controls function, and in conjunction with touch screen technology realized the precision measurement, Set-value adjustment of many kinds of parameters and regularly, the threshold value function such as adjust can be used computer expert to cross interface adjustment and monitoring.
Its three, the temperature control module 1071 of switch board 105 can be monitored the temperature of the upper, middle and lower of annealing furnace 103 simultaneously, temperature is controlled more accurate, more timely.In addition, when controlling annealing furnace 103 different parts temperature, also temperature data can be fed back to main frame 101 in time by monitoring module 1073, and be shown to operating personnel by touch-screen 102, operation be controlled simpler, more quick.In addition, the alarm module 1075 of switch board 105 can carry out timely early warning for heating-up temperature specially, prevents that temperature anomaly from causing glass reinforced defective, and then improves the yield of product, guarantees the production efficiency of product.Security module 1077 can feed back to various data the operating personnel of operating side in time, facilitates consulting of personnel, make all personnel that have an authority can technology paired domination number according to adjusting, reach hommization, the beneficial effect of timelyization.
Generally speaking, new chemical annealing furnace control system 10 of the present utility model combines by main frame 101 and a plurality of switch board 105 of touch-screen 102 is housed, after the unified centralized control of a plurality of annealing furnaces 103, overcome the safety issue that old-fashioned glass reinforced equipment is manually controlled completely, also overcome the control function singleness of advanced control equipment, impersonality, intelligentized problem simultaneously.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all any modifications of doing within principle of the present utility model, are equal to and replace and within improvement etc. all should comprise protection domain of the present utility model.
Claims (7)
1. a chemical tempering furnace control system, comprise a main frame, a plurality of switch boards and a plurality of annealing furnaces identical with switch board quantity, switch board control linkage is in corresponding annealing furnace, main frame, is characterized in that: further comprise a touch-screen, this touch-screen control linkage is in main frame in each switch board by bus control linkage, switch board comprises a temperature control module, the heating tube of this temperature control module control linkage in annealing furnace.
2. chemical tempering furnace control system as claimed in claim 1, it is characterized in that: this temperature control module comprises upper strata temperature control modules, middle level temperature control modules and lower floor's temperature control modules, upper strata temperature control modules control linkage is in the position, upper strata of annealing furnace, middle level temperature control modules control linkage is in the position, middle level of annealing furnace, and lower floor's temperature control modules control linkage is in the lower floor position of annealing furnace.
3. chemical tempering furnace control system as claimed in claim 2, is characterized in that: this temperature control module further comprises temperature monitoring module, the heating tube of this temperature monitoring module control linkage in annealing furnace.
4. chemical tempering furnace control system as claimed in claim 1, is characterized in that: switch board further comprises monitoring module, alarm module and security module, and this monitoring module, alarm module and security module are all integrated on the controller of switch board.
5. chemical tempering furnace control system as claimed in claim 4, is characterized in that: the detecting device of the direct control linkage of this monitoring module in touch-screen and annealing furnace.
6. chemical tempering furnace control system as claimed in claim 4, it is characterized in that: this alarm module comprises low-temperature warning module, high temperature alarm module and temperature fluctuation alarm module, this low-temperature warning module, high temperature alarm module and temperature fluctuation alarm module are all integrated in controller, and are connected in the Temperature Detector in annealing furnace.
7. chemical tempering furnace control system as claimed in claim 4, it is characterized in that: this security module comprises Temperature Setting module, monitoring temperature setting module and the removing module of reporting to the police, this Temperature Setting module is connected in temperature control module, monitoring temperature setting module is connected in monitoring module, and the removing module of reporting to the police is connected in alarm module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420049530.0U CN203786589U (en) | 2014-01-25 | 2014-01-25 | Chemical toughening furnace control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420049530.0U CN203786589U (en) | 2014-01-25 | 2014-01-25 | Chemical toughening furnace control system |
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| Publication Number | Publication Date |
|---|---|
| CN203786589U true CN203786589U (en) | 2014-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420049530.0U Expired - Fee Related CN203786589U (en) | 2014-01-25 | 2014-01-25 | Chemical toughening furnace control system |
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| Country | Link |
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| CN (1) | CN203786589U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2737064C1 (en) * | 2017-08-07 | 2020-11-24 | Лоян Лендгласс Текнолоджи Ко., Лтд. | Method of controlling removal of sheet glass from furnace in process of hardening of sheet glass |
-
2014
- 2014-01-25 CN CN201420049530.0U patent/CN203786589U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2737064C1 (en) * | 2017-08-07 | 2020-11-24 | Лоян Лендгласс Текнолоджи Ко., Лтд. | Method of controlling removal of sheet glass from furnace in process of hardening of sheet glass |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140820 Termination date: 20180125 |
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| CF01 | Termination of patent right due to non-payment of annual fee |