CN203782098U - Tamping hammer rod driving device driven by virtue of linear motor - Google Patents
Tamping hammer rod driving device driven by virtue of linear motor Download PDFInfo
- Publication number
- CN203782098U CN203782098U CN201420178520.7U CN201420178520U CN203782098U CN 203782098 U CN203782098 U CN 203782098U CN 201420178520 U CN201420178520 U CN 201420178520U CN 203782098 U CN203782098 U CN 203782098U
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- CN
- China
- Prior art keywords
- hammer stem
- gripping plate
- linear motor
- driving device
- hammer rod
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model provides a tamping hammer rod driving device driven by virtue of a linear motor. The device comprises the linear motor and a hammer rod catching and releasing device, wherein the liner motor comprises a stator and a rotor; the rotor of the linear motor is connected with the hammer rod catching and releasing device; the hammer rod catching and releasing device comprises a hammer rod clamping plate and a driving device for driving the hammer rod clamping plate to horizontally move, the hammer rod clamping plate is arranged beside a hammer rod, and the driving device for driving the hammer rod clamping plate to horizontally move is a pneumatic or electromagnetic driving device. The tamping hammer rod driving device is good in reliability, stability and maintainability and long in service life; the impact on lower equipment and a foundation during tamping is small; the whole device is simple and light; the tamping hammer rod driving device can be transformed on the basis of an existing tamping machine.
Description
Technical field:
The utility model relates to tamping machine, relates in particular to the drive unit of making hammer stem firm by ramming.
Background technology:
TAMPING COKING PROCESS is the novel coking technology growing up in recent years, and the effect of its nucleus equipment plug ramming machine is to make into coal charge firm by ramming briquette, and the core component of plug ramming machine is that compactor promotes, releasing device.The device that maturation is used both at home and abroad at present, its principle of work as shown in Figure 1 and Figure 2, make hammer stem firm by ramming and generally adopt H formed steel construction, promoting wheels is made up of to the runner rotating the locking phase that does of two band portion circumferential flanges, when work, in the time promoting two runners of wheels and go to lugs position, flange will clamp to make hammer stem firm by ramming and drive under the effect of frictional force and make hammer stem firm by ramming and move upward; In the time promoting two runners of wheels and turn over lugs position, make hammer stem firm by ramming and lost the clamping action of flange, will do the movement of falling object and fall, thereby on the briquette that hammering is compacted at needs.Above process is carried out repeatedly along with the lasting rotation of two runners of lifting wheels.Above-mentioned plug ramming machine is to rely on the frictional force of wheels to realize because making the lifting of hammer stem firm by ramming, so be conventionally referred to as the wheeled plug ramming machine that rubs.
The technological deficiency that the above prior art exists is: wheeled hammer lifting device of tamping machine complex structure 1, rubs, parts are many, complete machine heaviness, it comprises motor, step-down gear, gear, shaft coupling, pulley, bearing and the parts such as lubricated, trouble spot is many, especially large at dust, under moist environment, more easily break down; Meanwhile, because moving parts is many, so operation noise is very large.2, a drive shaft number is to lifting wheel, when certain breaks down to lifting wheel and while needing shut-down maintenance, other lifting wheels in group also all stop work, fault could be moved after getting rid of, and affects equipment service efficiency.3, when lifting wheels catch lifting or discharge beating bar, except in the vertical direction frame being formed reactive force, wheels also have periodic surging force to frame in the horizontal direction, thereby this surging force that just requires frame to have the payment of enough structural strength to fall level is proposed hammer operation accurately to complete, so the volume of frame, weight are all very huge.4, friction wheel and to beat bar friction plate be the line way of contact, contact area is little, and friction plate is easy to wear and skidding easily occurs, and work-ing life is short.5, promoted the restriction of wheels structural principle, multiple compactors of making unit firm by ramming cannot be realized at a time point only has a hammer stem to fall, and can only fall according to group by several groups times, several compactors surging force that vehicle to below and building foundation cause that simultaneously falls is very large, requires bottom device and enough solid this surging forces of just bearing of basis.
Utility model content:
The purpose of this utility model is to provide a kind of simple in structure, failure rate is low, the compactor rod driving device that easy to maintenance, complete machine is light and handy.
The compactor rod driving device that the utility model utilizes linear electric motors to drive, described device comprises that linear electric motors, hammer stem catch releasing device; Described linear electric motors comprise stator, mover; Described linear motor rotor and hammer stem catch releasing device and are connected; Described hammer stem catches the drive unit that releasing device comprises hammer stem gripping plate, makes hammer stem gripping plate horizontal motion, and described hammer stem gripping plate is located at by hammer stem.
The compactor rod driving device that utilizes linear electric motors to drive, described in to make the drive unit of hammer stem gripping plate horizontal motion be pneumatic type, electromagnetic type, mechanical type, fluid pressure type, elastic force type drive unit.
The compactor rod driving device that utilizes linear electric motors to drive, the described pneumatic type drive unit that makes hammer stem gripping plate horizontal motion, described hammer stem gripping plate is along hammer stem setting, between linear motor rotor and hammer stem gripping plate, establish air bag, described air bag has aerating and exhaust device, and described linear motor rotor and hammer stem gripping plate are actively coupled.
The compactor rod driving device that utilizes linear electric motors to drive, the described electromagnetic driver that makes hammer stem gripping plate horizontal motion, comprise electromagnetic stator, electromagnetism mover, the stroke of electromagnetism mover is in electromagnetic stator, described hammer stem gripping plate and described electromagnetism mover are fixed, and described linear motor rotor and described electromagnetic stator fix.
Technique effect of the present utility model: the utility model is using linear electric motors as making the motivating force source that hammer stem moves up and down firm by ramming, the mover of linear electric motors is connect mutually with hammer stem seizure releasing device, seizure or the release of the drive unit control hammer stem gripping plate that makes hammer stem gripping plate horizontal balance to hammer stem, thus realize linear electric motors to making the driving of hammer stem firm by ramming.The utlity model has following technique effect: 1, having overcome prior art, to carry hammer device component many, easily break down, the shortcoming that noise is large, take full advantage of the advantage of linear electric motors, physical construction is simple, the impact being subject in large, the moist environment of dust is little, the reliability of equipment, good stability, and noise is little.2, each unit of making firm by ramming is a set of independently working cell, makes unit combination firm by ramming convenient, flexible, while breaking down, changes unit individual, time saving and energy saving, has improved the maintainability of equipment.3, drive hammer stem motion with linear electric motors, only there is the effect of the power of vertical direction, and only in drive unit, there is the effect of power, the surging force of horizontal direction to frame while having avoided prior art to propose hammer operation, the rack construction of unit can be very light, simple, and a whole set of unit weight and volume reduces greatly.4, hammer stem seizure releasing device is face contact with contacting of hammer stem, and like this, the clamping force needing is less, and frictional force is larger, and the wearing and tearing of contact surface are minimum, and service life of equipment is long.5, under the control of central controller, can realize at a time point and only have a hammer stem whereabouts hammerblow tamper material in kind, the operation successively of each hammer stem, the surging force on the equipment to below and basis is little and even, has overcome many hammer stems of prior art and has fallen to forming the drawback that surging force is large simultaneously.6,, under the control of central controller, it is more easy that the frequency is made in adjusting firm by ramming.7, be applicable to the common hammer stem of making firm by ramming, can on the wheeled plug ramming machine of existing friction, realize transformation.8, complete machine is simply light and handy, can in CP Operation Van, use in second.
Brief description of the drawings:
Fig. 1 is that the prior art wheeled plug ramming machine that rubs is carried hammer working state schematic representation.
Fig. 2 is the prior art wheeled tamping tool hammer rod falling state schematic diagram that rubs.
Fig. 3 is that its hammer stem of device of the present utility model that hammer stem gripping plate horizontal motion drive unit is pneumatic type promotes working state schematic representation.
Fig. 4 is its hammer stem falling state schematic diagram of device of the present utility model that hammer stem gripping plate horizontal motion drive unit is pneumatic type.
Fig. 5 is Fig. 3 and Fig. 4 cathetus electric mover and the hammer stem gripping plate structural representation with hinge-coupled.
Fig. 6 is the structural representation that Fig. 3 and Fig. 4 cathetus electric mover connect with chute with hammer stem gripping plate.
Fig. 7 is that its hammer stem of device of the present utility model that the drive unit of hammer stem gripping plate horizontal motion in the utility model is electromagnetic type promotes working state schematic representation.
Fig. 8 is its hammer stem falling state schematic diagram of device of the present utility model that the drive unit of hammer stem gripping plate horizontal motion in the utility model is electromagnetic type.
Embodiment:
Below in conjunction with accompanying drawing, the utility model is described in further detail.
In figure, hammer stem-1, promotes wheels-2, linear motor stator electric-3, linear motor rotor-4, hammer stem gripping plate-5, air bag-6, web member-7, electromagnetic stator-8, electromagnetism mover-9, spring-10, hinge-11, chute-12.
Prior art rub wheeled plug ramming machine make firm by ramming hammer stem promote, releasing device, its principle of work as shown in Figure 1 and Figure 2, make the general H of the employing formed steel construction of hammer stem 1 firm by ramming, promoting wheels 2 is made up of to the runner rotating the locking phase that does of two band portion circumferential flanges, when work, in the time promoting two runners of wheels 2 and go to lugs position, as shown in Figure 1, flange will clamp to make hammer stem 1 firm by ramming and drive under the effect of frictional force and make hammer stem 1 firm by ramming and move upward; In the time that two runners of lifting wheels 2 turn over lugs position, as shown in Figure 2, make hammer stem 1 firm by ramming and lost the clamping action of flange, will do the movement of falling object and fall, above process is carried out repeatedly along with the lasting rotation of two runners of lifting wheels, thereby realizes the hammering compacting to briquette.
The utility model drives lifting or the whereabouts of hammer stem by linear electric motors.Linear electric motors comprise stator and mover, and the mover of linear electric motors catches releasing device with hammer stem and connects mutually, and hammer stem catches the drive unit that releasing device comprises hammer stem gripping plate and makes hammer stem gripping plate horizontal motion.The drive unit of hammer stem gripping plate horizontal motion can adopt various ways, as an example of pneumatic type and electromagnetic type example, the utility model is described below, the drive unit that can also adopt the principles such as mechanical type of the prior art, fluid pressure type, elastic force type, repeats no more here.
Fig. 3, Fig. 4 make that its hammer stem of device of the present utility model that the drive unit of hammer stem gripping plate horizontal motion is pneumatic type promotes, whereabouts working state schematic representation.As shown in Figure 3, linear motor stator electric 3 and linear motor rotor 4 form the linear electric motors of the utility model drive unit, and linear motor rotor 4 is done upper and lower to-and-fro movement by certain stroke linear motor stator electric 3 is interior.Hammer stem gripping plate 5 near and arrange along hammer stem 1, linear motor rotor 4 is formed and is actively coupled by connecting parts 7 with hammer stem gripping plate 5, air bag 6 is located between linear motor rotor 4 and hammer stem gripping plate 5, air bag 6 is equipped with aerating and exhaust device.Air bag 6 and aerating and exhaust device thereof, connecting parts 7 have formed the pneumatic type drive unit that makes hammer stem gripping plate 5 horizontal motion.
When linear electric motors drive hammer stem 1 to promote, first, air bag 6 is inflated, as shown in Figure 3, air bag 6 internal pressures increase, and promote hammer stem gripping plate 5 and move to hammer stem 6, and the hammer stem gripping plate 5 of being located at hammer stem periphery clamps hammer stem 1, linear motor rotor 4 moves upward, and drives hammer stem seizure releasing device and hammer stem 1 to move up to summit; Then, air bag 6 is exitted, as shown in Figure 4, air bag 6 internal pressures reduce, and the thrust of hammer stem gripping plate 5 is disappeared, hammer stem gripping plate is under the effect of self gravitation or under the pulling of elastic force, leave and make hammer stem 1 firm by ramming, make hammer stem firm by ramming and do the movement of falling object under the effect of gravity, hammering compacting below briquette, linear motor rotor is reset to lower-most point, enters next working cycle.
Between linear motor rotor 4 and hammer stem gripping plate 5 for being actively coupled mode, object is in the time of air bag inflation/deflation, under the effect of intracapsular pressure, realize seizure or the release to hammer stem, the said mode that is actively coupled can be any known mode, the chute connecting mode shown in example hinge-coupled mode or Fig. 6 as shown in Figure 5 etc.
As shown in Figure 5, between linear motor rotor 4 and hammer stem gripping plate 5, be connected by hinge 11, between linear motor rotor 4 and hammer stem gripping plate 5, establish spring 10 simultaneously.In the time that air bag 6 is inflated, the pressure in air bag promotes hammer stem gripping plate 5 and shifts to hammer stem 1 and catch hammer stem 1; In the time that air bag 6 is exitted, the pressure in air bag disappears, and spring 10 pulling hammer bar gripping plates 5 leave hammer stem 1 and discharge hammer stem 1, and under the hinges connecting mode shown in Fig. 5, hammer stem catches releasing device and completed the seizure release movement to hammer stem.
As shown in Figure 6, between linear motor rotor 4 and hammer stem gripping plate 5, be connected by chute 12, between linear motor rotor 4 and hammer stem gripping plate 5, establish spring 10 simultaneously.In the time that air bag 6 is inflated, the pressure in air bag promotes hammer stem gripping plate 5 and shifts to hammer stem 1 and catch hammer stem 1; In the time that air bag 6 is exitted, the pressure in air bag disappears, and spring 10 pulling hammer bar gripping plates 5 leave hammer stem 1 and discharge hammer stem 1, and under the chute connecting mode shown in Fig. 6, hammer stem catches releasing device and completed the seizure release movement to hammer stem.
Fig. 7, Fig. 8 make that its hammer stem of device of the present utility model that the drive unit of hammer stem gripping plate horizontal motion is electromagnetic type promotes, falling state schematic diagram.As shown in Figure 7, linear motor stator electric 3 and linear motor rotor 4 form the linear electric motors of the utility model drive unit, and linear motor rotor 4 is done upper and lower to-and-fro movement by certain stroke linear motor stator electric 3 is interior.Hammer stem catch releasing device by hammer stem gripping plate 5, the drive unit of hammer stem gripping plate horizontal motion is formed.Make the drive unit of hammer stem gripping plate tangential movement comprise electromagnetic stator 8, electromagnetism mover 9, electromagnetism mover 9 is 8 tangential movements of making certain stroke in electromagnetic stator, and hammer stem gripping plate 5 is fixed on electromagnetism mover 9 towards the one end towards hammer stem 1.Electromagnetic stator 3 fixes with linear motor rotor 4.
As shown in Figure 7, when hammer stem 1 promotes, first, electromagnetism mover 9 moves, and does the tangential movement to hammer stem 1 direction, and the hammer stem gripping plate 5 fixing with electromagnetism mover 9 captures hammer stem 1, linear motor rotor 4 moves upward, and drives hammer stem seizure releasing device and hammer stem 1 together to move up to summit; Then, as shown in Figure 8, electromagnetism mover 9 is done the tangential movement away from hammer stem, the hammer stem gripping plate 5 fixing with electromagnetism mover 9 discharges hammer stem 1, and hammer stem is done the movement of falling object, hammering compacting below briquette, linear motor rotor is reset to lower-most point, enters next working cycle.
Claims (4)
1. a compactor rod driving device that utilizes linear electric motors to drive, is characterized in that: described device comprises that linear electric motors, hammer stem catch releasing device; Described linear electric motors comprise stator, mover; Described linear motor rotor and hammer stem catch releasing device and are connected; Described hammer stem catches the drive unit that releasing device comprises hammer stem gripping plate, makes hammer stem gripping plate horizontal motion, and described hammer stem gripping plate is located at by hammer stem.
2. the compactor rod driving device that utilizes linear electric motors to drive as claimed in claim 1, is characterized in that: described in to make the drive unit of hammer stem gripping plate horizontal motion be pneumatic type, electromagnetic type, mechanical type, fluid pressure type, elastic force type drive unit.
3. the compactor rod driving device that utilizes linear electric motors to drive as claimed in claim 2, it is characterized in that: described in make the pneumatic type drive unit of hammer stem gripping plate horizontal motion, described hammer stem gripping plate is along hammer stem setting, between linear motor rotor and hammer stem gripping plate, establish air bag, described air bag has aerating and exhaust device, and described linear motor rotor and hammer stem gripping plate are actively coupled.
4. the compactor rod driving device that utilizes linear electric motors to drive as claimed in claim 2, it is characterized in that: described in make the electromagnetic driver of hammer stem gripping plate horizontal motion, comprise electromagnetic stator, electromagnetism mover, the stroke of electromagnetism mover is in electromagnetic stator, described hammer stem gripping plate and described electromagnetism mover are fixed, and described linear motor rotor and described electromagnetic stator fix.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420178520.7U CN203782098U (en) | 2014-04-15 | 2014-04-15 | Tamping hammer rod driving device driven by virtue of linear motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420178520.7U CN203782098U (en) | 2014-04-15 | 2014-04-15 | Tamping hammer rod driving device driven by virtue of linear motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203782098U true CN203782098U (en) | 2014-08-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420178520.7U Expired - Fee Related CN203782098U (en) | 2014-04-15 | 2014-04-15 | Tamping hammer rod driving device driven by virtue of linear motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203782098U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103881736A (en) * | 2014-04-15 | 2014-06-25 | 王利民 | Temping hammer rod drive device driven by using linear motor and drive method thereof |
| CN105112078A (en) * | 2015-09-18 | 2015-12-02 | 成都明日星辰科技有限公司 | Stable tamping mechanism |
-
2014
- 2014-04-15 CN CN201420178520.7U patent/CN203782098U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103881736A (en) * | 2014-04-15 | 2014-06-25 | 王利民 | Temping hammer rod drive device driven by using linear motor and drive method thereof |
| CN103881736B (en) * | 2014-04-15 | 2016-06-01 | 王利民 | One utilizes motor-driven the making firm by ramming of straight line to hammer rod driving device and driving method thereof into shape |
| CN105112078A (en) * | 2015-09-18 | 2015-12-02 | 成都明日星辰科技有限公司 | Stable tamping mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140820 Termination date: 20170415 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |