CN203781468U - Insulating film strip traction structure of automatic assembly device for PTC heating cores - Google Patents

Insulating film strip traction structure of automatic assembly device for PTC heating cores Download PDF

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Publication number
CN203781468U
CN203781468U CN201420135905.5U CN201420135905U CN203781468U CN 203781468 U CN203781468 U CN 203781468U CN 201420135905 U CN201420135905 U CN 201420135905U CN 203781468 U CN203781468 U CN 203781468U
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China
Prior art keywords
band
insulation film
traction
seat
roller
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CN201420135905.5U
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Chinese (zh)
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黄明峰
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CHANGSHU LEESHR HEATING TECHNOLOGY Co Ltd
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CHANGSHU LEESHR HEATING TECHNOLOGY Co Ltd
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Abstract

The utility model belongs to the field of automatic machines, and provides an insulating film strip traction structure of an automatic assembly device for PTC heating cores. The automatic assembly device for the PTC heating cores comprises an insulating film strip conveying workbench and an insulating film strip conveying mechanism. The insulating film strip traction structure comprises an insulating film strip traction mechanism, and is characterized in that the insulating film strip traction mechanism comprises a pair of insulating film strip guide racks, a pair of traction guide rod seats, a traction motor, a traction driving wheel, a traction driven wheel, a traction transmission belt, a traction screw, a traction nut and a cylinder clamp. An insulating film strip conveyed through the insulating film strip conveying mechanism can be automatically clamped by the cylinder clamp, and the clamped insulating film strip can be pulled and smoothly laid between the insulating film strip guide racks as the cylinder clamp moves with the traction nut away from the insulating film strip conveying mechanism, so that the use requirements of a subsequent station can be met. The insulating film strip traction structure can save labor resources, and achieves good automation effects.

Description

The insulation film band hitch structure of PTC heat generating core automatic assembling apparatus
Technical field
The utility model belongs to automated machine technical field, is specifically related to a kind of insulation film band hitch structure of PTC heat generating core automatic assembling apparatus.
Background technology
A part in the structural system that aforesaid PTC heat generating core is temperature booster, temperature booster is ptc heater, and PTC is English abbreviation (English: Positive Temperature Coefficient), Chinese is positive temperature coefficient.Temperature booster mainly consists of following two parts: one is exothermic body, and this exothermic body also claims radiator; Two is aforesaid PTC heat generating core.Uper side surface and radiating aluminium sheet downside surface and that be corrugated structure that exothermic body comprises aluminum pipe and is positioned at the length direction of aluminum pipe.PTC heat generating core is contained in the tube chamber of aluminum pipe of exothermic body, comprise plural number piece neat arrangement and each is combined with the PTC element (every PTC element of mentioning all refers to " PTC ceramic thermal resistance or claim ceramic PTC thermally dependent resistor ") of electrode layer herein and is arranged on each piece of electrode slice PTC elements on either side and electrode layer electrical contact (also claiming electrical connection bar) in vacuum sputtering mode or with other similar fashion in both side surface, at least one end of electrode slice leans out the tube chamber of aforementioned aluminum pipe and is electrically connected by circuit and external power supply controller.Under the control of power-supply controller of electric, for example, while switching on to electrode slice, PTC element heating also transfers heat to the aluminum pipe of exothermic body, by aluminum pipe, heat is distributed by radiating aluminium sheet.
The temperature booster of said structure form is widely used in air-conditioning or similarly installs, and be no lack of and be seen in disclosed Chinese patent literature, as CN2640002Y(PTC heater assembly), CN2753090Y(compound type PTC heating arrangement), heat-conducting aluminium pipe and the PTC heater of a CN201499328U(PTC heater), heating supporting seat and the ptc heater of a CN201515508U(ptc heater) and CN2392334Y(PTC heater), etc.
Although above-mentioned patent is to the appellation of temperature booster difference to some extent, practical structures forms by aforesaid exothermic body and two parts of PTC heat generating core.In the manufacturing process of temperature booster, conventionally first by the PTC heat generating core that has completed assembling by being placed under insulation film (as Kapton or mylar etc.) package status in the tube chamber of aluminum pipe of exothermic body, then radiating aluminium sheet is fixed to cementation or appropriate roll compacting mode on the upper and lower side surface of length direction of aluminum pipe.
The work of prior art assembling PTC heat generating core is conventionally by completing by hand, concrete process is: first on bench board, lay insulation film (also claims insulation film band, as follows), by one piece of electrode slice, (also claim electrical connection bar again, as follows) be positioned on insulation film, then PTC element is placed on aforesaid one piece of electrode slice with neat ordered state, then on the top of PTC element, place again one piece of electrode slice, thereby make two pieces of electrode slices lay respectively at the upper of PTC element, below, finally insulation film is amounted to, by insulation film by PTC element and two pieces of electrode slices in whole package status, when PTC heat generating core is received in aluminum pipe, by insulation film, played the insulation buffer action between PTC heat generating core and aluminum pipe tube wall.
Above-mentionedly by handwork assembling PTC heat generating core, there is following technical matters: one, because the packaging efficiency of hand fitting is low, thereby production firm need to be equipped with numerous assemblers, thereby not only causes the waste of work resource, and cost improves; Its two, owing to being hand fitting, thereby directly affect the production efficiency of temperature booster; Its three, the large and strenuous status in height of workman's labour intensity; Its four, because the quality of hand fitting is subject to the factor impact of workman's experience difference, sense of duty difference and emotional change degree etc., thereby quality control difficulty is larger, flaw probability is high; Its five, due in hand fitting process, workman's finger directly contacts with parts, thereby has the anxiety undermine parts, for example, exist by nail and swipe and undermine the anxiety of the electrode layer of PTC element surface.
Explore and develop and in automation mode, the machinery of PTC heat generating core assembling is certainly there is the positive effect of the aforementioned technical problem eliminated, but as aforementioned, insulation film band is indispensable parts in the structural system of PTC heat generating core, if lack the insulation film band trailer coupling of Rational structure, insulation film band cannot be fed to follow-up station so, for example, can cause the Xi Dai mechanism on follow-up station can inhale without band.If insulation film band is fed to follow-up station with manual mode, so not only can produce the not harmony problem between human and computer, and operator's labour intensity is not enough to be reduced.Therefore, as complete PTC heat generating core automatic assembling apparatus, the degree of automation that not only can affect complete machine whether rational in infrastructure of insulation film band tractor, and can affect the efficiency of assembling of PTC heat generating core and assemble effect.
For above-mentioned prior art, the applicant has done useful design, has formed technical scheme described below, and is taking under secrecy provision, in the applicant's plant area, has carried out analogue test, and result shows it is practicable.
Summary of the invention
Task of the present utility model is to provide a kind of contributing to that insulation film band is automatically held in the mouth and got and draw towards follow-up station place with formation state and use and abandon the manual insulation film band hitch structure that draws and ensure the PTC heat generating core automatic assembling apparatus of good automation effect.
Task of the present utility model completes like this, a kind of insulation film band hitch structure of PTC heat generating core automatic assembling apparatus, described PTC heat generating core automatic assembling apparatus comprises an insulation film band conveying workbench and is arranged on an insulation film band conveying mechanism of right-hand member on insulation film band conveying workbench and that be positioned at insulation film band conveying workbench, described insulation film band hitch structure comprises an insulation film band trailer coupling, this insulation film band trailer coupling is arranged on described insulation film band conveying workbench, and be positioned at the left end of insulation film band conveying workbench, be characterised in that: described insulation film band trailer coupling comprises a pair of insulation film band guiding carrier, a pair of traction guide rod seat, traction electric machine, traction driving wheel, traction flower wheel, Traction Drive band, traction screw, pull nut and cylinder folder, a pair of insulation film band guiding carrier is fixed on the left end on the top of described insulation film band conveying workbench with parallel state, each formation of the side facing each other at this pair of insulation film band guiding carrier has an insulation film belt edge guide channel, a pair of traction guide rod seat is fixed on insulation film band conveying workbench with the state corresponding to each other, and one of them the traction guide rod seat in this pair of traction guide rod seat is corresponding to the left end of a pair of insulation film band guiding carrier, and another traction guide rod seat in a pair of traction guide rod seat is corresponding to the right-hand member of a pair of insulation film band guiding carrier, traction electric machine is fixed on the left end end of insulation film band conveying workbench by traction electric machine permanent seat, the traction electric machine axle of traction driving wheel and traction electric machine is fixed, traction flower wheel is fixed on the left end of traction screw, one end of Traction Drive band is nested with on traction driving wheel, the other end is nested with on traction flower wheel, the left end of traction screw and right-hand member are bearing on a pair of traction guide rod seat rotationally, and the left end of this traction screw leans out a traction guide rod seat of the left end in a pair of traction guide rod seat, the middle part of pull nut coordinates with traction screw transmission, the two ends of pull nut respectively with pull nut guide rod bearing fit, and the left end of pull nut guide rod and right-hand member are fixed with a pair of traction guide rod seat respectively, cylinder is folded in pull nut, wherein: described traction screw is corresponding between described a pair of insulation film band guiding carrier, described insulation film band conveying mechanism is corresponding with the right-hand member of a pair of insulation film band guiding carrier.
In a specific embodiment of the present utility model, described traction electric machine is the motor with rotating function; Described traction driving wheel and traction flower wheel are synchronous pulley, and described Traction Drive band is Timing Belt.
In another specific embodiment of the present utility model, described insulation film band conveying mechanism comprises and send tape holder, send band platform, carrier band device, upper tape guide roller, lower tape guide roller, band guiding device, belt pressing device, cut belting and send band platform regulating action cylinder, send the left end of tape holder to be fixed on the right-hand member of described insulation film band conveying workbench, and send the right-hand member of tape holder to lean out insulation film band conveying workbench with horizontal boom state, send band platform to be slidably arranged in a pair of sending on band platform rail, and a pair of sending is fixed on insulation film band conveying workbench with parallel state with platform rail, described in being fixed on, carrier band device send the right-hand member of tape holder, upper tape guide roller is bearing in the top of a pair of upper conduction band roller seat rotationally, and the bottom of a pair of upper conduction band roller seat is fixed on insulation film band conveying workbench, lower tape guide roller is bearing on lower conduction band roller seat rotationally with horizontal boom state, and lower conduction band roller seat is fixed on the middle part of sending tape holder, band guiding device, belt pressing device and cut belting and be all arranged on described sending on band platform, wherein: belt pressing device is at band guiding device and cut between belting, band guiding device is between belt pressing device and upper tape guide roller, and cut belting between the right-hand member and belt pressing device of the described a pair of insulation film band guiding carrier of described insulation film band trailer coupling, send band platform regulating action cylinder to be arranged on insulation film band conveying workbench, this send with platform regulating action cylinder send with platform regulating action cylinder post with described in send the middle position with the right side of platform to be connected.
In another specific embodiment of the present utility model, described carrier band device comprises carrier band disk-drive motor, carrier band dish drop-gear box and carrier band dish, carrier band disk-drive motor coordinates with the transmission of carrier band dish drop-gear box, and described in being fixed on together with carrier band disk-drive motor by carrier band dish drop-gear box, send the right-hand member of tape holder, carrier band dish coordinates with the carrier band dish drop-gear box final stage power take-off shaft of carrier band dish drop-gear box.
In another specific embodiment of the present utility model, described band guiding device comprises first, the second conduction band plate permanent seat, conduction band plate, conduction band briquetting and conduction band press strip, first, described in being fixed on parallel state, the second conduction band plate permanent seat send on band platform, and between described belt pressing device and upper tape guide roller, the top of one side of conduction band plate and the first conduction band plate permanent seat is fixed, the top of opposite side and the second conduction band plate permanent seat is fixed, this conduction band plate towards on a side be fixed with a conduction band briquetting matching seat and a conduction band press strip matching seat, conduction band briquetting and conduction band briquetting matching seat are fixed, and between this conduction band briquetting and conduction band briquetting matching seat, form and have a briquetting conduction band groove passing through for confession insulation film band, conduction band press strip and conduction band press strip matching seat are fixed, and between this conduction band press strip and conduction band press strip matching seat, form and have a same press strip conduction band groove for passing through for insulation film band.
Of the present utility model, also have in a specific embodiment, described belt pressing device comprises belt hold roller frame, belt delivering roller motor, belt delivering roller drop-gear box, belt hold roller, belt delivering roller, pressure zone roller seat and pressure zone roller seat regulating action cylinder, belt hold roller frame is the shape of portal frame, described in being fixed on, send with between the left side on platform and corresponding to the described conduction band plate of cutting belting and band guiding device, belt delivering roller motor coordinates with the transmission of belt delivering roller drop-gear box and by belt delivering roller drop-gear box, together with belt delivering roller motor, is fixed on the front side of belt hold roller frame, belt hold roller is arranged on rotationally on pressure zone roller seat above corresponding to belt delivering roller, at the two ends of this pressure zone roller seat, be respectively fixed with a pressure zone roller seat guide rod, pressure zone roller seat guide rod coordinates with the top slide of belt hold roller frame, belt delivering roller is bearing in rotationally on belt hold roller frame below corresponding to belt hold roller, and the belt delivering roller axle of this belt delivering roller and the belt delivering roller speed reduction box shaft of belt delivering roller drop-gear box are in transmission connection, pressure zone roller seat regulating action cylinder is fixed on the middle position at the top of belt hold roller frame, the pressure zone roller seat regulating action cylinder post of this pressure zone roller seat regulating action cylinder towards under, and be connected with the middle position of the length direction of described pressure zone roller seat.
More of the present utility model and in a specific embodiment, the described belting of cutting comprises and cuts band knife rest, cut band cutter and cut band cutter acting cylinder, cut the shape that is portal frame with knife rest, described in being fixed on, send on band platform, and between the right-hand member of described a pair of insulation film band guiding carrier and the belt hold roller frame of belt pressing device corresponding to described insulation film band trailer coupling, cut with cutter acting cylinder and be fixed on the middle position of cutting with the top of knife rest, and this cut with cutter acting cylinder cut band cutter acting cylinder post towards under, cut with the middle part of the length direction of cutter with cut band cutter acting cylinder post and be connected, this cut with cutter cut band cutter blade towards under.
In of the present utility model and then a specific embodiment, on described insulation film band conveying workbench and sending position with the rear side of platform to be fixed with one first seat and one second seat of raming of raming corresponding to described, at first seat of raming, towards the second side of raming seat, be equipped with one first screw of raming, second ram seat towards first ram seat a side and corresponding to the first position of raming a screw, be equipped with one second screw of raming, sending with the rear side of platform and corresponding to first, the second position of raming between seat is fixed with a stop screw seat, when this stop screw seat and described first is ramed a screw while contacting, described sending with platform in the end position to left dislocation, and ram a screw while contacting when stop screw seat and second, send the end position in displacement to the right with platform.
The technical scheme that the utility model provides is owing to can the insulation film band of being transported to by insulation film band conveying mechanism being clamped automatically by cylinder folder, and cylinder folder with pull nut towards the insulation film band traction of being clamped when the direction that deviates from insulation film band conveying mechanism moves and be entirely laid between a pair of insulation film band guiding carrier, to meet the operating needs of follow-up station; Owing to can abandoning manual operation, thereby can save human resources, and there is good automation effect.
Accompanying drawing explanation
Fig. 1 is the integral structure schematic diagram of PTC heat generating core automatic assembling apparatus of the present utility model.
Fig. 2 is insulation film band trailer coupling, insulation film band conveying mechanism and the film strip of the insulation film band hitch structure shown in Fig. 1 and the detailed structure view of electrode slice transfer device.
Fig. 3 is the detailed structure view of the conveyer belt mechanism shown in Fig. 1 and electrode slice feed mechanism.
Fig. 4 is the lateral plan of the film strip shown in Fig. 3 and electrode slice transfer device.
Fig. 5 is the detailed structure view of the PTC component feeding mechanism shown in Fig. 1 and PTC element transfer device.
Fig. 6 a to Fig. 6 d utilizes Standard shown in Fig. 1 to become the schematic flow sheet of PTC heat generating core.
The specific embodiment
For the inspector that the makes Patent Office especially public can be expressly understood technical spirit of the present utility model and beneficial effect more, applicant elaborates the mode with embodiment below, but to the description of embodiment, be not all the restriction to the utility model scheme, any according to the utility model design, done only for pro forma but not substantial equivalent transformation all should be considered as the technical solution of the utility model category.
Every relating in the following description, under, left, right, before, after, upper end, lower end, left end, right-hand member, front end, rear end, upside, downside, left side, right side, the concept of the directivity of front side and rear side and so on (or claim directionality) is all for the residing location status of figure being described, its object is to help the public's understanding, and make technology contents of the present utility model more clear, thereby can not be understood as being particularly limited technical characterictic of the present utility model, more can not be understood as the unique restriction to technology contents of the present utility model.In addition " the PTC element " mentioned below, refers to " PTC ceramic thermal resistance (claiming again ceramic PTC thermally dependent resistor) "; " PTC heat generating core " refers to " PTC ceramic thermal resistance heat generating core (claiming again ceramic PTC thermally dependent resistor heat generating core) ", the structure of this PTC ceramic thermal resistance heat generating core belongs to known technology, for example can be referring to the 0020th section of the specification sheets of Chinese patent Granted publication CN201499328U.
Refer to Fig. 1, provided insulation film band conveying workbench 1 frame-like and that be cuboid and and be equally PTC element conveying workbench 7 frame-like and that be equally cuboid.As shown in Figure 1, top at insulation film band conveying workbench 1 is fixed with the front side of a worktable frame 11 with airborne, and the rear side of worktable frame 11 is supported on the terrace of field of employment in the position of the rear side of the length direction corresponding to insulation film band conveying workbench 1.PTC element conveying workbench 7 is arranged on the left end of insulation film band conveying workbench 1 at the state corresponding with insulation film band conveying workbench 1.If the PTC element conveying workbench 7 that is positioned at the left end of insulation film band conveying workbench 1 is designed to integrative-structure with insulation film band conveying workbench 1, should be considered as form so and immaterial variation and still belong to the disclosed technology contents category of the utility model.
Provided an insulation film band trailer coupling 2 of the structural system that belongs to insulation film band hitch structure of the present utility model, this insulation film band trailer coupling 2 is arranged on the top of aforementioned dielectric film strip conveying workbench 1, and be positioned at insulation film band conveying workbench 1 towards one end of PTC element conveying workbench 7, be positioned at the left end of insulation film band conveying workbench 1.
Provided one for insulation film band is delivered to aforementioned dielectric film strip trailer coupling 2 to caught the insulation film band conveying mechanism 3 of getting and drawing by insulation film band trailer coupling 2, this insulation film band conveying mechanism 3 is arranged on the right-hand member of aforementioned dielectric film strip conveying workbench 1 at the state corresponding with insulation film band trailer coupling 2.
A conveyer belt mechanism 4 and an electrode slice feed mechanism 5 have been provided, conveyer belt mechanism 4 is bearing on the terrace of field of employment, and this conveyer belt mechanism 4 is simultaneously corresponding to the rear side of length direction of insulation film band conveying workbench 1 and the rear side of the length direction of PTC element conveying workbench 7, electrode slice feed mechanism 5 is arranged on the rear side of aforementioned worktable frame 11, corresponding to the rear side of conveyer belt mechanism 4.
Having provided an insulation film band 201 for the structural system as PTC heat generating core 20 obtained by aforementioned dielectric film strip trailer coupling 2 is transferred to aforementioned conveyer belt mechanism 4 and the PTC heat generating core 20(Fig. 6 d that belongs to being supplied with by aforementioned electric pole piece feed mechanism 5 is shown simultaneously) electrode slice 202(Fig. 3 and Fig. 6 a of structural system show) be transferred to film strip and electrode slice transfer device 6 on the insulation film band 201 being positioned on conveyer belt mechanism 4, this film strip and electrode slice transfer device 6 are arranged on aforementioned worktable frame 11, and corresponding to the top of conveyer belt mechanism 4 and electrode slice feed mechanism 5.
YiPTC component feeding mechanism 8 and a PTC element transfer device 9 have been provided, PTC component feeding mechanism 8 is arranged on aforementioned PTC element conveying workbench 7, and be positioned at the top of PTC element conveying workbench 7, the function of PTC element transfer device 9 is by PTC element 203(Fig. 1 of the structural system that belongs to PTC heat generating core 20 of YouPTC component feeding mechanism 8 supplies, Fig. 5 and Fig. 6 a to 6d show) extract and shift again and be released on the electrode slice 202 of being transported to by conveyer belt mechanism 4, this PTC element transfer device 9 is arranged on the rear side of aforementioned conveyer belt mechanism 4, corresponding to the rear side of conveyer belt mechanism 4, and the while is stretched over the top of the rear side of the top of conveyer belt mechanism 4 and the length direction of PTC element conveying workbench 7 with airborne.
Refer to Fig. 2, above mentioned insulation film band trailer coupling 2 comprises a pair of insulation film band guiding carrier 21, a pair of traction guide rod seat 22, traction electric machine 23, one traction driving wheel 24, one traction flower wheel 25, one Traction Drive band 26, one traction screw 27, one pull nut 28 and cylinder folder 29, a pair of insulation film band guiding carrier 21 is fixed on the top of aforementioned dielectric film strip conveying workbench 1 with parallel state, and be positioned at the top of the left end of insulation film band conveying workbench 1, below corresponding to aforementioned worktable frame 11, due to the side facing each other of the length direction of this pair of insulation film band guiding carrier 21, each forms an insulation film belt edge guide channel 211, thereby the shape of cross section of this pair of insulation film belt edge guide channel 211 is in T shape substantially, the edge of the length direction of this insulation film band 201 is by insulation film belt edge guide channel 211 supports.A pair of traction guide rod seat 22 is respectively fixed on insulation film band conveying workbench 1 with traction guide rod seat fix screw 221 with the state facing each other with the state corresponding to each other, and one of them the traction guide rod seat in this pair of traction guide rod seat 22 is corresponding to the left end of a pair of insulation film band guiding carrier 21, and another traction guide rod seat in a pair of traction guide rod seat 22 is corresponding to the right-hand member of a pair of insulation film band guiding carrier 21.The traction electric machine 23 with rotating function is fixed on the left end end of insulation film band conveying workbench 1 by traction electric machine permanent seat 231, more particularly, traction electric machine 23 is fixed on traction electric machine permanent seat 231, and traction electric machine permanent seat 231 is fixed on the left end end of insulation film band conveying workbench 1 by traction electric machine permanent seat screw 2311.Traction driving wheel 24 is fixed with the traction electric machine axle of traction electric machine 23, and traction flower wheel 25 is fixed on the left end of traction screw 27, and one end of Traction Drive band 26 is nested with on traction driving wheel 24, and the other end is nested with on traction flower wheel 25.The left end of traction screw 27 is bearing on a pair of traction guide rod seat 22 rotationally, and the left end of this traction screw 27 leans out a traction guide rod seat of the left end in a pair of traction guide rod seat 22 and uses for aforesaid traction flower wheel 25 fixing.The middle part of pull nut 28 coordinates with traction screw 27 transmissions, and pull nut guide pin bushing 282 and pull nut guide rod 281 bearing fits are passed through respectively in the two ends of pull nut 28, and the left end of pull nut guide rod 281 and right-hand member are fixing with a pair of traction guide rod seat 22 respectively.Hence one can see that, and aforesaid pull nut guide rod 281 has a pair of, with parallel state, is fixed between a pair of traction guide rod seat 22.Cylinder folder 29 is located in pull nut 28, the sway by pull nut 28 on traction screw 27 and do corresponding movement.Because cylinder folder 29 belongs to known technology, for example adopt by Changshu City, Jiangsu Province, China pull together that pneumatic element limited liability company produces and before the application proposes the model in market sale be XL-A7 type jaw cylinder.The position of above mentioned insulation film band conveying mechanism 3 on edge film strip conveying workbench 1 be positioned at the right-hand member corresponding to a pair of insulation film band guiding carrier 21.
In the present embodiment, aforesaid traction driving wheel 24 and traction flower wheel 25 are all preferably selected with synchronous pulley, and correspondingly, aforesaid Traction Drive band 26 is Timing Belt.
At the two ends of aforesaid a pair of insulation film band guiding carrier 21, be respectively provided with a bolt and nut signal picker 212, in the present embodiment, this bolt and nut signal picker 212 is photoelectric switch, but also can use travel switch, micro-switch, position approach switch, dry-reed tube or hall sensing element, when moving and move to the position of matching corresponding with bolt and nut signal picker 212 on traction screw 27, pull nut 28 by bolt and nut signal picker 212, signal feedback is given to the electric controller 12 of the front side right-hand member that is arranged on edge film strip conveying workbench 1, by electric controller 12, send signal to traction electric machine 23, traction electric machine 23 is quit work or reverse operation, cylinder folder 29 is clamped insulation film band 201 or is discharged (also will describe in detail below).
Please continue to refer to Fig. 2, above mentioned insulation film band conveying mechanism 3 comprises and send tape holder 31, send band platform 32, carrier band device 33, upper tape guide roller 34, lower tape guide roller 35, band guiding device 36, belt pressing device 37, cuts belting 38 and send band platform regulating action cylinder 39, send the left end of tape holder 31 to use the front side of sending tape holder fix screw 311 to be fixed on the right-hand member of aforementioned dielectric film strip conveying workbench 1, and send the right-hand member of tape holder 31 with horizontal boom state, to lean out the right-hand member end face of insulation film band conveying workbench 1.Send band platform 32 by its back side (towards under the surface of a side) send band platform rail groove 322 to be slidably arranged in a pair of sending to be with on platform rail 321, and this pair of sending with platform rail 321 is fixed on insulation film band conveying workbench 1 with parallel state.Preferably, the aforesaid band platform rail groove 322 that send is swallow tail shaped slot, and aforesaidly a pair ofly send the shape of cross section with platform rail 321 to be dovetail form.Carrier band device 33 is arranged on the right-hand member that send tape holder 31.Upper tape guide roller 34 is bearing in the top of a pair of upper conduction band roller seat 341 rotationally by conduction band roll shaft 342 on it, and the bottom of a pair of upper conduction band roller seat 341 upper conduction band roller seat fix screw 3411 of each employing is fixed on insulation film band conveying workbench 1.Lower tape guide roller 35 is bearing on lower conduction band roller seat 351 with horizontal boom state rotationally by its lower conduction band roll shaft 352, and lower conduction band roller seat 351 is fixed on the middle part of the length direction that send tape holder 31 by lower conduction band roller seat fix screw 3511.Band guiding device 36, belt pressing device 37 and cut belting 38 be all arranged on send band platform 32 on, signal from Fig. 2: belt pressing device 37 is at band guiding device 36 and cut between belting 38, band guiding device 36, between belt pressing device 37 and upper tape guide roller 34, and is cut belting 38 between the right-hand member and belt pressing device 37 of a pair of insulation film band guiding carrier 21 of aforementioned dielectric film strip trailer coupling 2.Specifically, cut belting 38, belt pressing device 37 and band guiding device 36 and sending setting from left to right successively on band platform 32.Send band platform regulating action cylinder 39 to be arranged on insulation film band conveying workbench 1, middle position with the right side of platform 32 is corresponding with sending, and this send with sending with platform regulating action cylinder post 391 of platform regulating action cylinder 39 and is connected with sending the middle position with the right side of platform 32.
The aforesaid band platform regulating action cylinder 39 that send is selected in the present embodiment with cylinder, be connected as air pump or air compressor, and air pump or air compressor is controlled by aforesaid electric controller 12 by source of the gas pipeline and aerogenesis apparatus.In order to control sending with platform 32 regulating degree to the left or to the right, thereby on insulation film band conveying workbench 1 and corresponding to sending position with the rear side of platform 32 to be fixed with one first seat 13 and 1 second seat 14 of raming of raming, at first seat 13 of raming, towards second seat 14 the side of raming, be equipped with one first screw 131 of raming, second, ram seat 14 towards the first ram seat side of 13 and be equipped with one second screw 141 of raming corresponding to the first position of raming a screw 131, and sending with the rear side of platform 32 and corresponding to first, second ram seat 13, position between 14 is fixed with a stop screw seat 323, when stop screw seat 323 and first is ramed a screw 131 while contacting, send band platform 32 can not be again to left dislocation, and ram a screw 141 while contacting when stop screw seat 323 and second, send the displacement to the right again of band platform 32, thereby making to send with platform regulating action cylinder 39 is sending the circumscription regulating to the left or to the right with platform 32 first, second screw 131 of raming, between 141.
In addition, applicant it should be noted that; If use the aforesaid band platform regulating action cylinder 39 that send instead oil cylinder, should be considered as so equivalence and substitute and still belong to the disclosed technology contents category of the utility model.
Still referring to Fig. 2, aforesaid carrier band device 33 preferably but not the structure being definitely limited to is as follows: comprise a carrier band disk-drive motor 331, a carrier band dish drop-gear box 332 and a carrier band dish 333, carrier band disk-drive motor 331 coordinates with 332 transmissions of carrier band dish drop-gear box, and by carrier band dish drop-gear box 332, together with carrier band disk-drive motor 331, be fixed on carrier band dish deceleration block 3321, and carrier band dish deceleration block 3321 is fixed by screws in the aforementioned right-hand member that send tape holder 31.Carrier band dish 333 can be changed, and coordinates with the carrier band dish drop-gear box final stage power take-off shaft of carrier band dish drop-gear box 332.Aforesaid carrier band disk-drive motor 331 is connected with electric controller 12 electrical controls by circuit.
When 331 work of carrier band disk-drive motor, through carrier band dish drop-gear box 332, slow down, carrier band dish drop-gear box final stage power take-off shaft by carrier band dish drop-gear box 332 drives carrier band dish 333, by the rotation of carrier band dish 333, the insulation film band 201 around answering on it is exited, and the insulation film band 201 exiting is extracted by aforesaid insulation film band trailer coupling 2 by way of lower tape guide roller 35, upper tape guide roller 34, band guiding device 36, belt pressing device 37 with after cutting belting 38 successively.
Above mentioned band guiding device 36 preferably but not the structure being definitely limited to is as follows: comprise first, second conduction band plate permanent seat 361,362, conduction band plate 363, conduction band briquetting 364 and conduction band press strip 365, first, second conduction band plate permanent seat 361,362 with parallel state respectively use screw and the aforesaid band platform 32 that send fixing, and between corresponding to belt pressing device 37 and upper tape guide roller 34.One side of conduction band plate 363 is that the left side of the location status shown in Fig. 2 and the top of the first conduction band plate permanent seat 361 are fixed, opposite side is that the right side of location status shown in Fig. 2 and the top of the second conduction band plate permanent seat 362 are fixed, conduction band plate 363 towards on the surface of a side be fixed with a conduction band briquetting matching seat 3631 and a conduction band press strip matching seat 3632, conduction band briquetting matching seat 3631 is positioned at the left end of conduction band plate 363, and conduction band press strip matching seat 3632 is positioned at the right-hand member of conduction band plate 363.Conduction band briquetting 364 use conduction band briquetting fix screws and conduction band briquetting matching seat 3631 are fixing, and between these conduction band briquetting 364 bottoms and conduction band briquetting matching seat 3631, maintain gap, by this gap, be configured to the briquetting conduction band groove 3641 for passing through for insulation film band 201.Conduction band press strip 365 use conduction band press strip fix screws and conduction band press strip matching seat 3632 are fixing, and between the bottom of this conduction band press strip 365 and conduction band press strip matching seat 3632, maintain gap, by this gap, be configured to the press strip conduction band groove 3651 for passing through for insulation film band 201.Aforesaid briquetting conduction band groove 3641 and press strip conduction band groove 3651 correspond to each other.
Above mentioned belt pressing device 37 preferably but not the structure being definitely limited to is as follows: comprise belt hold roller frame 371, belt delivering roller motor 372, belt delivering roller drop-gear box 373, belt hold roller 374, belt delivering roller 375, pressure zone roller seat 376 and pressure zone roller seat regulating action cylinder 377, belt hold roller frame 371 is just as the shape of portal frame, be substantially n shape, the bottom of this belt hold roller frame 371 adopts belt hold roller frame fix screw and the aforesaid band platform 32 that send to fix, and cuts between belting 38 and the conduction band plate 363 of band guiding device 36 corresponding to aforementioned.Belt delivering roller motor 372 is connected with aforementioned controller 12 electrical controls by circuit, and coordinates with 373 transmissions of belt delivering roller drop-gear box, by this belt delivering roller drop-gear box 373, together with belt delivering roller motor 372, is fixed on belt hold roller frame 371 towards a front side.Belt hold roller 374 is arranged on pressure zone roller seat 376 rotationally in the position corresponding to above belt delivering roller 375, at these pressure zone roller seat 376 two ends, be respectively fixed with the lower end of a pressure zone roller seat guide rod 3761(pressure zone roller seat 3761), and pressure zone roller seat guide rod 3761 coordinates (because pressure zone roller seat guide rod guide pin bushing 37611 is arranged on the top of belt hold roller frame 371) by pressure zone action roller seat guide rod guide pin bushing 37611 with the top slide of belt hold roller frame 371.Belt delivering roller 375 is bearing in rotationally on belt hold roller frame 371 below corresponding to belt hold roller 374, and the belt delivering roller axle of this belt delivering roller 375 and the belt hold roller speed reduction box shaft 3731 of aforementioned belt hold roller drop-gear box 373 are in transmission connection.Pressure zone roller seat regulating action cylinder 377 is fixed on the middle position at the top of belt hold roller frame 371, the pressure zone roller seat regulating action cylinder post 3771 of this pressure zone roller seat regulating action cylinder 377 towards under, and through being connected with the middle position of the length direction of aforementioned pressure zone roller seat 376 behind the top of belt hold roller frame 371.For the more specific detail of pressure zone roller seat regulating action cylinder 377 as to the aforementioned description of sending with platform regulating action cylinder 39.
When stretching outside cylinder body, pressure zone roller seat regulating action cylinder post 3771 just drive pressure zone roller seat 376 descending, by pressure zone roller seat 376, drive pressure zone action roller 374 DL synchronizations, to be able to insulation film band 201 to transport to and cut belting 38 under the cooperation of belt hold roller 374 and belt delivering roller 375.
Aforesaidly cut belting 38 preferably but not the structure being definitely limited to is as follows: comprise and cut band knife rest 381, cut band cutter 382 and cut band cutter acting cylinder 383, cut the shape that is portal frame with knife rest 381, be that shape is similar to aforesaid pressure zone action roller frame 371, and be fixed on and send on band platform 32, between a pair of insulation film band guiding carrier 21 and belt hold roller frame 371 of insulation film band trailer coupling 2, cut with cutter acting cylinder 383 and be fixed on the middle position of cutting with the top of knife rest 381, and this cut with cutter acting cylinder 383, cut band cutter acting cylinder post 3831(Fig. 1 signal) towards under.The middle part of cutting with the length direction of cutter 382 is fixedly connected with cutting band cutter acting cylinder post 3831, this cut with cutter 382 cut band cutter blade towards under.Same to sending the description with platform regulating action cylinder 39 for the more detailed explanation of cutting with cutter acting cylinder 383.When cutting band cutter acting cylinder post 3831 and stretch outside cylinder body, by its drive, cut band cutter 382 descending, insulation film band 201 is cut off, vice versa.
Under the work of insulation film band conveying mechanism 3, the insulation film band 201 exiting from carrier band dish 33 by way of lower tape guide roller 35, upper tape guide roller 34, press strip conduction band groove 3651, briquetting conduction band groove 3641, belt hold roller 374 and between sending with action roller 375 and cut the region that enters insulation film trailer coupling 2 with the below of cutter 382, enters the right-hand member of a pair of insulation film band guiding carrier 21 successively.Now, the position of the pull nut 28 of insulation film trailer coupling 2 on traction screw 27 is positioned at the right-hand member of traction screw 27, so under the work of cylinder folder 29, by cylinder folder 29, by being insinuated into the end of cutting with the insulation film band 201 on insulation film belt edge guide channels 211 cutter 832 left sides and that be positioned at a pair of insulation film band guiding carrier 21, clamped, traction electric machine 23 work, traction electric machine axle by traction electric machine 23 drives traction driving wheel 24, through Traction Drive band 26, drive traction flower wheel 25, by traction flower wheel 25, drive traction screw 27, by traction screw 27, drive pull nut 28 right-to-left on traction screw 27 to move, because cylinder folder 29 is located in pull nut 28, therefore in the process moving at pull nut 28 right-to-lefts, cylinder folder 29 in insulation film band 201 being clamped to state also right-to-left moves, insulation film band 201 is placed on a pair of insulation film band guiding carrier 21 in traction state lower berth.When pull nut 28 corresponds to the bolt and nut signal picker 212 of the left end that is positioned at insulation film band guiding carrier 21, by this bolt and nut signal picker 212 by signal feedback to electric controller 12, by electric controller 12, to signal, give traction electric machine 23, cylinder folder 29 and cut band cutter acting cylinder 383, traction electric machine 23 break-ofves, cylinder folder 29 discharges the insulation film band of clamping 201, makes to cut band cutter and is about to insulation film band 201 for 382 times and cuts off (severing) simultaneously by cutting with the work of cutter acting cylinder 383.To the insulation film 201 being positioned on a pair of insulation film band guiding carrier 21 is extracted and is transferred on the conveyer belt mechanism 4 that is about to below describe in detail by the film strip that also will describe in detail below and electrode slice transfer device 6.
Refer to Fig. 3, above mentioned conveyer belt mechanism 4 preferably but not the structure being definitely limited to is as follows: comprise housiung separator left support frame 41a, housiung separator right support frame 41b, the first housiung separator 42, the second housiung separator 43, left conveyer belt roller 44, right conveyer belt roller 45, load-transfer device 46, driven roller drive motor 47, load-transfer device main drive roll 48 and a pair of load-transfer device tightening roller 49, housiung separator left support frame 41a is supported in the position of the left end of the rear side of the length direction corresponding to aforementioned PTC element conveying workbench 7 on the terrace of field of employment (Fig. 1 signal), housiung separator right support frame 41b is fixedly connected with the side of aforementioned worktable frame 11 towards insulation film band conveying workbench 1, and this housiung separator right support frame 41b is corresponding with housiung separator left support frame 41a.First, second rack beam 42,43 keeps parallel at length direction each other, the left end of this first housiung separator 42 and the second housiung separator 43 is all fixed with the top of housiung separator left support frame 41a, and right-hand member is all fixed with the top of housiung separator right support frame 41b, and the left end of the first housiung separator 42 and the second housiung separator 43 is corresponding to the rear side of the length direction of PTC element conveying workbench 7 and by between Fig. 1 and the PTC element transfer device 9 of Fig. 5 signal, and right-hand member is corresponding between insulation film band conveying workbench 1 and electrode slice feed mechanism 5.That is to say that conveyer belt mechanism 4 extends to the right-hand member of insulation film band conveying workbench 1 in the position of the rear side corresponding to PTC element conveying workbench 7 and insulation film band conveying workbench 1 from the left end of PTC element conveying workbench 7.As shown in Figure 1, on the first housiung separator 42, be fixed with a spindle nose adapter plate 421, and on the second housiung separator 43 and in the position corresponding to spindle nose adapter plate 421, be fixed with a motor fixing plate 431.Left conveyer belt roller 44 is bearing between the first housiung separator 42 and the second housiung separator 43 rotationally, and is positioned at the left end of the first housiung separator 42 and the second housiung separator 43.Specifically: the left end at the first housiung separator 42 is fixed with one first left conveyer belt roller axle bed 422 by the first left conveyer belt roller axle bed fix screw 4221, and at the left end of the second housiung separator 43 and be fixed with one second conveyer belt roller axle bed 432 in the position corresponding to the first left conveyer belt roller axle bed 422.Aforesaid left conveyer belt roller 44 is bearing on the first left conveyer belt roller axle bed 422 and the second left conveyer belt roller axle bed 432 rotationally by the two ends of its left load-transfer device roll shaft 441.Right conveyer belt roller 45 is bearing between the first housiung separator 42 and the second housiung separator 43 rotationally, and is positioned at the right-hand member of the first housiung separator 42 and the second housiung separator 43.Specifically: the right-hand member at the first housiung separator 42 is fixed with one first right conveyer belt roller axle bed 423 by the first right conveyer belt roller axle bed fix screw 4231, and at the right-hand member of the second housiung separator 43 and be fixed with one second right conveyer belt roller axle bed 433 in the position corresponding to the first right conveyer belt roller axle bed 423.Aforesaid right conveyer belt roller 45 is bearing on the first right conveyer belt roller axle bed 423 and the second right conveyer belt roller axle bed 433 rotationally by the two ends of its right load-transfer device roll shaft 451.Driven roller drive motor 47 is fixed on aforementioned motor adapter plate 431 back to a side of spindle nose adapter plate 421 with horizontality with horizontally-arranged state, load-transfer device main drive roll 48 has a load-transfer device drive roller shaft 481, this load-transfer device drive roller shaft 481 is bearing on the spindle nose adapter plate bearing seat 4211 being arranged on spindle nose adapter plate 421 rotationally towards one end of spindle nose adapter plate 421, and load-transfer device drive roller shaft 481 is bearing in rotationally towards one end of motor fixing plate 431 on motor fixing plate 431 and with the driven roller drive motor shaft drive of driven roller drive motor 47 and is connected.A pair of load-transfer device tightening roller 49 respectively has a load-transfer device tensioner roll shaft 491, load-transfer device tensioner roll shaft 491 one end towards spindle nose adapter plate 421 are being fixed corresponding to the position and the spindle nose adapter plate 421 that are opened in the spindle nose adjustment tank 4212 on spindle nose adapter plate 421, and limit nut 4911 restrictions (spindle nose limits nut 4911 and screws on the spindle nose of load-transfer device tensioner roll shaft 491) by spindle nose; Load-transfer device tensioner roll shaft 491 is being fixed with motor fixing plate 431 corresponding to the position that is opened in spindle nose on motor fixing plate 431 and adjusts slotted eye 4311 towards one end of motor fixing plate 431, and by spindle nose, limits nut equally and limit.Aforesaid load-transfer device main drive roll 48 is corresponding to the below between a pair of load-transfer device tightening roller 49, one end of load-transfer device 46 is that left end is nested with on left conveyer belt roller 44, middle part is nested with on load-transfer device main drive roll 48, and the other end of load-transfer device 46 to be right-hand member be nested with on right conveyer belt roller 45.Before a pair of load-transfer device tightening roller 49 and load-transfer device 46 back to a side of load-transfer device main drive roll 48 with load-transfer device 46 side contacts outward.
As preferred scheme, one load-transfer device supporting plate 461 is set in the position corresponding to aforementioned load-transfer device 46, by 4612 pairs of load-transfer device 46 supports of this load-transfer device supporting plate (i.e. holder is protected), one side of the length direction of this load-transfer device supporting plate 461 and aforementioned the first housiung separator 42 are fixing, and the opposite side of length direction and aforementioned the second housiung separator 43 are fixing, particularly, the both sides of the length direction of load-transfer device supporting plate 461 are plugged on respectively in the load-transfer device supporting plate slot on first, second housiung separator 42,43.
The film strip of having mentioned above and electrode slice transfer device 6 move with alternating state between aforesaid insulation film band trailer coupling 2 and two stations of load-transfer device 46, and between two stations of load-transfer device 46 and electrode slice feed mechanism 5, with alternating state, move simultaneously, so that by be positioned on a pair of insulation film band guiding carrier 21 and by cutting the insulation film band 201 cutting off with cutter 832, extracts and is discharged into load-transfer device 46, the electrode slice 202 by 5 supplies of electrode slice feed mechanism is extracted and is discharged into simultaneously the top of the insulation film band 201 being positioned on load-transfer device 46.Between aforesaid PTC element transfer device 9 PTC component feeding mechanisms 8 and two stations of load-transfer device 46 with alternating state action so that the PTC element 203 that YouPTC component feeding mechanism 8 is supplied with extract and when corresponding to the station of load-transfer device 46, the PTC element 203 of extraction be discharged into be positioned on load-transfer device 46 and be stacked on the electrode slice 202 on insulation film band 201.
Aforesaid driven roller drive motor 47 is connected with electric controller 12 electrical controls by circuit, when this driven roller drive motor 47 work, by its driving conveying belt main drive roll 48, by these load-transfer device main drive roll 48 driving conveying belt 46(belts) around left conveyer belt roller 44 and right conveyer belt roller 45 again and again and have the rhythm and pace of moving things and move.
Please continue referring to Fig. 3, above mentioned electrode slice feed mechanism 5 preferably but not the structure being definitely limited to is as follows: comprise the electrode slice groove 51 of getting the raw materials ready, electrode slice pushing plate 52, pushing plate nut 53, pushing plate nut-screw 54, pushing plate nut-screw motor 55, in the middle of a pair of, separate guide block 56 and nut-screw support strip 57, get the raw materials ready groove 51 of electrode slice adopts the groove fix screw 513 of getting the raw materials ready fixing with the groove fixing screw hole 111 of getting the raw materials ready on worktable frame 11, and corresponding with the rear side of the housiung separator right support frame 41b of aforementioned conveyer belt mechanism 4, more precisely the side back to the first housiung separator 42 corresponding to the second housiung separator 43.As shown in Figure 3, the get the raw materials ready length direction of groove 51 of electrode slice forms the groove vallecular cavity 511 of getting the raw materials ready, and this get the raw materials ready right-hand member of groove vallecular cavity 511 and top of length direction are uncovered, do not seal.Pushing plate nut-screw motor 55 is for having the motor of rotating function, and be connected with electric controller 12 electrical controls by Fig. 1 and Fig. 2 signal by circuit, the get the raw materials ready trough floor 512(that gets the raw materials ready of groove 51 of this pushing plate nut-screw motor 55 and electrode slice is the base plate of the groove vallecular cavity 511 of getting the raw materials ready) back to a side of the groove vallecular cavity 511 of getting the raw materials ready, fix, and be positioned at the middle position of the length direction of the trough floor 512 of getting the raw materials ready, be connected with electric controller 12 electrical controls.Pushing plate nut-screw 54 is positioned at the get the raw materials ready groove vallecular cavity 511 of getting the raw materials ready of plate 51 of electrode slice, the upper end of this pushing plate nut-screw 54 is bearing in the middle position of the length direction of nut-screw support strip 57 rotationally by screw shaft bearing 541, and lower end is in transmission connection at position and the pushing plate nut-screw motor 55 of screw rod resigning hole 5121 at position placed in the middle corresponding to being opened in the length direction of the trough floor 512 of getting the raw materials ready.Pushing plate nut 53 is provided on pushing plate nut-screw 54, by the cw of pushing plate nut-screw 54 or rotate counterclockwise and do displacement up or down.Electrode slice pushing plate 52 is positioned at the groove vallecular cavity 511 of getting the raw materials ready, the middle part of the length direction of this electrode slice pushing plate 52 (middle position) is fixed towards a upper side with pushing plate nut 53, and respectively offering a middle guide block resigning hole 521 of separating at left end and the right-hand member of electrode slice pushing plate 52, this centre is separated guide block resigning hole 521 and also be can be described as the middle guide plate slot to make way of separating.In the middle of separating one of them in guide block 56 in the middle of a pair of, separate middle the separation in guide block resigning hole 521 that guide block 56 is plugged on the left end of electrode slice pushing plate 52, and its bottom supporting is in the trough floor 512 of getting the raw materials ready, another middle separation guide block 56 in the middle of a pair of in separation guide block 56 is plugged on the middle of right-hand member of electrode slice pushing plate 52 and separates in guide block resigning hole 521, and its bottom is bearing in equally gets the raw materials ready in trough floor 512, hence one can see that, by separating guide block 56 in the middle of a pair of, the groove vallecular cavity 511 of getting the raw materials ready is separated into two chambers independent of each other at length direction, the width of this chamber preferably adapts with the width of electrode slice 202, in each chamber, store the electrode slice 202 of illustrating in figure.Each fixes the end, two ends of nut-screw support strip 57 with support strip screw 571 and aforesaid a pair of middle top of separating guide block 56.
Preferably, in the both sides of the length direction of aforesaid electrode slice push pedal 52, each is fixed an electrode slice and shelves seat 522, and aforesaid electrode slice 202 is shelved on electrode slice and shelves on seat 522.
And then preferably, at the right-hand member of electrode slice pushing plate 52, being provided with the signal picker 523 of getting the raw materials ready, this signal picker 523 of getting the raw materials ready is preferably used photoelectric switch.Because the aforesaid groove vallecular cavity 511 of getting the raw materials ready is divided into two independently chambers by separating guide block 56 in the middle of a pair of, the signal picker 523 of therefore getting the raw materials ready has two, and is connected with electric controller 12 electrical controls by signal line 5231.When the quantity of the electrode slice 202 on electrode slice pushing plate 52 is reduced to the degree being able to by signal picker 523 perception of getting the raw materials ready, while using up, by its by signal feedback to electric controller 12, and send alerting signal, to urge online assignment personnel to supplement electrode slice 202 to the groove vallecular cavity 511 of getting the raw materials ready, electrode slice 202 is placed in to the electrode slice that is positioned at the groove vallecular cavity 511 of getting the raw materials ready with neat stacked state and shelves on seat 522, electrode slice pushing plate 52 now has been returned to the bottom of the groove vallecular cavity 511 of getting the raw materials ready under the reverse operation of pushing plate nut-screw motor 55.
Aforesaid pushing plate nut-screw motor 55 every actions once, pushing plate nut-screw 54 just rotates a certain angle, make pushing plate nut 53 drive electrode slice pushing plate 52 to distance of top offset, this distance is the degree of the thickness of one piece of electrode slice 202 just, make electrode slice 202 in the get the raw materials ready notch place on top of length direction of groove 51 of electrode slice, to extracted by the film strip that is about to describe and electrode slice transfer device 6 below.When electrode slice 202 is tending towards using up, the top of electrode slice pushing plate 52 now in the groove vallecular cavity 511 of getting the raw materials ready, so pushing plate nut-screw motor 55 reverse operations, make pushing plate nut 53 in 54 up-downgoings of pushing plate nut-screw, drive electrode slice pushing plate 52 to come downwards to the bottom of the groove vallecular cavity 511 of getting the raw materials ready.
Please see Fig. 2 by emphasis, above mentioned film strip and electrode slice transfer device 6 preferably but not the structure being definitely limited to is as follows: comprise the left guide rod 61 of displacement plate, the right guide rod 62 of displacement plate, displacement plate 63, displacement plate screw drive motor 64, displacement plate drive screw 65, inhale band acting cylinder 66, insulation film band suction nozzle plate 67, electrode slice extracts acting cylinder 68 and electrode slice extracts suction nozzle plate 69, the rear end that the front end of the instant shown position state in one end of the left guide rod 61 of displacement plate and the other end are shown position state is separately fixed on the left guide rod seat 611 of displacement plate, and the left guide rod seat 611 of displacement plate is fixed on the top in the left side of described worktable frame 11.One end of the right guide rod 62 of displacement plate is that the front end of shown position state and rear end that the other end is shown position state are separately fixed on the right guide rod seat 621 of displacement plate, and the right guide rod seat 621 of displacement plate is fixed on the top on the right side of worktable frame 11.The left end of displacement plate 63 and towards on a side be fixed with the left cliding seat 631 of a pair of displacement plate, the left cliding seat 631 of this pair of displacement plate is respectively slidably arranged on the left guide rod 61 of displacement plate by left cliding seat guide pin bushing 6311, the right-hand member of displacement plate 63 and be fixed with the right cliding seat 632 of a pair of displacement plate towards a upper side, the right cliding seat 632 of this pair of displacement plate is respectively slidably arranged on the right guide rod 62 of displacement plate by right cliding seat guide pin bushing 6321.Displacement plate screw drive motor 64 is for having the motor of rotating function, and be connected with electric controller 12 electrical controls by circuit, the middle position of these displacement plate screw drive motor 64 rear sides at the length direction corresponding to displacement plate 63 is fixed on displacement plate screw drive motor cabinet 641, and this displacement plate screw drive motor cabinet 641 is fixed on the top of described worktable frame 11.One end of displacement plate drive screw 65 illustrates front end and is bearing in rotationally on drive screw front support seat 651, middle part is equipped with a displacement plate drive screw nut 652, this displacement plate drive screw nut 652 is fixed towards a upper side with described displacement plate 63, the other end of displacement plate drive screw 65 is that graphic rear end is bearing on drive screw rear branching holder 653 rotationally, and leaning out this drive screw rear branching holder 653 is in transmission connection with the displacement plate screw drive motor shaft 642 of displacement plate screw drive motor 64, aforesaid drive screw front support seat 651 and drive screw rear branching holder 653 are fixed on the top of worktable frame 11 with the state corresponding to each other.Suction is with acting cylinder permanent seat 662 with displacement plate 63 fixing in the middle position of the front side of the length direction corresponding to displacement plate 63 by suction with acting cylinder 66, and this suction with the suction band acting cylinder post 661 of acting cylinder 66 towards under, the middle position of the length direction of insulation film band suction nozzle plate 67 is with to be positioned at the suction band acting cylinder post adapter plate 6611 of inhaling with acting cylinder post 661 ends fixing, Ge Yi interval, both sides state at the length direction of insulation film band suction nozzle plate 67 is provided with one group of insulation film band suction nozzle 671, electrode slice extracts acting cylinder 68 and shows by being equivalent to the electrode slice extraction plate acting cylinder permanent seat 682(Fig. 4 inhaling with acting cylinder permanent seat 662 in the middle position of the rear side of the length direction corresponding to displacement plate 63) fixing with displacement plate 63, and the electrode slice that this electrode slice extracts acting cylinder 68 extract acting cylinder post 681 towards under.It is fixing that electrode slice extracts the middle position of length direction and the cylinder post adapter plate 6811 of electrode slice extraction acting cylinder post 681 ends of suction nozzle plate 69, Ge Yi interval, the both sides state that extracts the length direction of suction nozzle plate 69 at electrode slice is provided with one group of electrode slice suction nozzle 691, wherein: the lower end that is respectively fixed with an insulation film band suction nozzle plate pilot bar 672 at the two ends of aforementioned dielectric film strip suction nozzle plate 67, the upper end of this insulation film band suction nozzle plate pilot bar 672 is by being arranged on the suction nozzle plate pilot bar guide pin bushing 6721 and displacement plate 63 bearing fits on displacement plate 63, the two ends of extracting suction nozzle plate 69 at aforementioned electric pole piece are respectively fixed with the lower end that an electrode slice extracts suction nozzle plate pilot bar 692, this electrode slice extracts the top of suction nozzle plate pilot bar 692 by being arranged on the suction nozzle plate pilot bar orienting sleeve 6921 and displacement plate 63 bearing fits on displacement plate 63.
The detailed content of extracting acting cylinder 68 about aforesaid suction with acting cylinder 66 and electrode slice is as to the aforesaid description of sending with platform regulating action cylinder 39.
Preferably, at Ge Yi interval, the both sides state of the length direction of aforementioned dielectric film strip suction nozzle plate 67, offer insulation film band suction nozzle adjustment tank 673 is installed, aforesaid insulation film band suction nozzle 671 is fixed on insulation film band suction nozzle plate 67 in the position that adjustment tank 673 is installed corresponding to insulation film band suction nozzle.The both sides of extracting the length direction of suction nozzle plate 69 at aforesaid electrode slice offer electrode slice suction nozzle with interval state equally adjustment tank 693 are installed, and aforesaid electrode slice suction nozzle 691 is fixed on electrode slice in the position that adjustment tank 693 is installed corresponding to electrode slice suction nozzle and extracts on suction nozzle plate 69.
In the present embodiment, the quantity that the insulation film band suction nozzle of offering due to the both sides of the length direction at insulation film band suction nozzle plate 67 is installed adjustment tank 673 respectively has four, thereby the quantity of insulation film band suction nozzle 671 has eight, but obviously can not limit with the variation of this quantity technology contents of the present utility model, aforesaid electrode slice suction nozzle is installed adjustment tank 693 and the same example of electrode slice suction nozzle 691.According to professional general knowledge, insulation film band suction nozzle 671 and electrode slice suction nozzle 691 by pipeline with depression generator as vacuum pump or similar equipment connection, and depression generator is controlled by electric controller 12.
Refer to Fig. 4 and in conjunction with Fig. 3, when the 64 cw work of displacement plate screw drive motor, by it, drive displacement plate drive screw 65 to do corresponding rotation, by the rotation of displacement plate drive screw 65, drive 652 displacements forward of displacement plate drive screw nut, by displacement plate drive screw nut 652, drive displacement plate 63, displacement plate 63 is following respectively the left guide rod 61 of displacement plate and the displacement forward of the right guide rod 62 of displacement plate by the left cliding seat 631 of a pair of displacement plate and the right cliding seat 632 of a pair of displacement plate.That said here refers to forward towards the station displacement of a pair of insulation film band guiding carrier 21 of aforementioned dielectric film strip trailer coupling 2.Owing to inhaling band acting cylinder 66 and electrode slice, extract acting cylinder 68 and be separately fixed on displacement plate 63, therefore at displacement plate 63, drive in displacement forward and inhale band acting cylinder 66 and electrode slice extracts synchronously displacement forward of acting cylinder 68.Because being connected in, inhales with the suction of acting cylinder 66 with the suction of the end of acting cylinder post 661 with being connected in the electrode slice that electrode slice extracts acting cylinder 68 and extracting on the cylinder post adapter plate 6811 of acting cylinder post 681 ends on acting cylinder post adapter plate 6611 and because electrode slice extracts suction nozzle plate 69 insulation film band suction nozzle plate 67 again, thereby drive insulation film band suction nozzle plate 67 to front side displacement by inhaling band acting cylinder 66, by electrode slice, extract acting cylinder 68 simultaneously and drive electrode slice to extract suction nozzle plate 69 to front side displacement.When insulation film band suction nozzle plate 67 corresponds to the top between aforesaid a pair of insulation film band guiding carrier 21, electrode slice now extracts the top that suction nozzle plate 69 corresponds to load-transfer device 46 just, and now on load-transfer device 46, there is insulation film band 201, and on a pair of insulation film band guiding carrier 21, there is too the insulation film band 201 of being cut with cutter 832 cut-outs.Under this state, under the instruction of electric controller 12, inhale band acting cylinder 66 and electrode slice and extract acting cylinder 68 work, inhale band acting cylinder post 661 stretches out outside cylinder body, make insulation film band suction nozzle plate 67 descending, the state that insulation film band suction nozzle 671 is tending towards contacting in the insulation film band 201 with being positioned on a pair of insulation film band guiding carrier 21, now insulation film band suction nozzle 671 is in negative pressure state, thereby insulation film band 201 is held, meanwhile, owing to having held electrode slice 202(on electrode slice suction nozzle 691, two pieces of electrode slices 202 have been held), thereby at electrode slice, extract under the work of acting cylinder 681, electrode slice extracts acting cylinder post 681 and stretches out outside cylinder body, make electrode slice extract suction nozzle plate 69 descending, in held two pieces of electrode slices 201 of state by two row's electrode slice suction nozzles 691, be tending towards the state contacting with the insulation film band 201 being positioned on load-transfer device 46, and when electrode slice suction nozzle 691 loses negative pressure and two pieces of electrode slices 202 are released on the insulation film band 201 being positioned on load-transfer device 4, this state is illustrated by Fig. 6 a, and by load-transfer device 46, be sent to the station of PTC element conveying workbench 7.After aforesaid action completes, displacement plate screw drive motor 64 reverse operations, be conter clockwise work, by aforementioned contrary course of action, until make insulation film band suction nozzle plate 67 correspond to load-transfer device 46, electrode slice now extracts suction nozzle plate 69 corresponding to the get the raw materials ready top of the groove vallecular cavity 511 of getting the raw materials ready of groove 51 of the electrode slice of aforementioned electric pole piece feed mechanism 5.When insulation film band suction nozzle 67 is released on load-transfer device 46 by the insulation film band 201 previously having held, electrode slice suction nozzle 691 is drawn two pieces of electrode slices 202 from electrode slice feed mechanism 5 just.So repeat aforementioned activities.
Refer to Fig. 5, aforesaid PTC component feeding mechanism 8 comprises the PTC element casket permanent seat 81 of getting the raw materials ready, pushing plate acting cylinder 82, pushing plate 83, PTC component shaping arrangement board 84, positioning pedestal 85, PTC component shaping motor 86, PTC component shaping screw rod 87, PTC component shaping piece nut 88 and PTC element casket 89, the PTC element casket permanent seat 81 of getting the raw materials ready is fixed on aforementioned PTC element conveying workbench 7, and the left end from the length direction of PTC element conveying workbench 7 extends to right-hand member, at the get the raw materials ready length direction of casket permanent seat 81 of this PTC element, with interval state, form and to have the PTC element casket of getting the raw materials ready to insert chamber 811, and PTC element is got the raw materials ready and is formed and have pushing plate slot 812 between the bottom of casket permanent seat 81 and the table top of PTC element conveying workbench 7.The quantity of pushing plate acting cylinder 82 is a pair of, this pushing plate acting cylinder 82 is by acting cylinder permanent seat 822 and adopt fix screw 8221 with horizontal boom state, to be fixed on the front side of the length direction of PTC element conveying workbench 7, and the pushing plate acting cylinder post 821 of this pushing plate acting cylinder 82 is towards pushing plate 83, at pushing plate 83, towards the length direction of a side of pushing plate acting cylinder post 821, be fixed with a pushing plate permanent seat 831, on this pushing plate permanent seat 831 and in the position corresponding to pushing plate acting cylinder post 821, be fixed with the L-shaped cylinder post Connection Block 8311 of a shape, this cylinder post Connection Block 8311 is connected with the end of pushing plate acting cylinder post 821, pushing plate 83 coordinates with 812 plugs of aforementioned pushing plate slot towards the get the raw materials ready side of length direction of casket permanent seat 81 of PTC element.PTC component shaping arrangement board 84 is corresponding to the get the raw materials ready rear side of length direction of casket permanent seat 81 of PTC element, right-hand member at PTC component shaping arrangement board 84 is extended with a PTC element gear pin 841, and at the left end of PTC component shaping arrangement board 84 and each end, be respectively connected with one end of a shaping arrangement board pull back spring 842, and the other end of shaping arrangement board pull back spring 842 is fixed on PTC element conveying workbench 7 by pull back spring seat 8421, at PTC component shaping arrangement board 84 towards the length direction of a side of positioning pedestal 85 one end with interval stateful connection limited location bar 843, and the other end of position-limited lever 843 and position-limited lever hole 851 bearing fits that are opened in positioning pedestal 85, and on position-limited lever 843, be arranged with position-limited lever spring 8431, one end of position-limited lever spring 8431 is bearing in PTC component shaping arrangement board 84 towards a side of positioning pedestal 85, and the other end of position-limited lever spring 8431 is bearing in positioning pedestal 85 towards a side of PTC component shaping arrangement board 84, and with interval state, be fixed with and spacingly ram 852 towards the length direction of a side of PTC component shaping arrangement board 84 at this positioning pedestal 85.PTC component shaping motor 86 is for having the motor of rotating function, this PTC component shaping motor 86 is fixed on the below of the left end end of PTC element conveying workbench 7, PTC component shaping screw rod 87 by shaping screw bolt seat 871 be bearing in rotationally PTC element conveying workbench 7 towards under a side, and corresponding with the PTC component shaping piece slot to make way 71 being opened on PTC element conveying workbench 7.PTC component shaping piece nut 88 coordinates with 87 transmissions of PTC component shaping screw rod, on this PTC component shaping piece nut 88 and in the position corresponding to PTC component shaping piece slot to make way 71, form and have a PTC component shaping piece 881, this PTC component shaping piece 881 upwards leans out PTC component shaping piece slot to make way 71, the quantity of PTC element casket 89 and the PTC element quantity that casket inserts chamber 811 of getting the raw materials ready equates and is plugged on PTC element to get the raw materials ready on the slotting chamber 811 of casket, in the short transverse of this PTC element casket 89, form the PTC element reserve chamber 891(that is useful on deposit PTC element 203 and there is shown three PTC element reserve chamber 891), the bottom of PTC element reserve chamber 891 and the PTC element casket of getting the raw materials ready is inserted chamber 811 and is communicated.Aforesaid PTC element transfer device 9 moves with alternating state between two stations of PTC element conveying workbench 7 and load-transfer device 46, and GaiPTC element travel mechanism 9 is positioned at the first housiung separator 43 of aforementioned conveyer belt mechanism 4 back to the left end of a side of described the first housiung separator 42.Preferably, the middle part of aforementioned PTC element casket 89 short transverses is fixing with the support 91 that soars by PTC element casket fixing feet 892, and the lower end of the short transverse of PTC element casket 89 is fixing by fixing feet 893 and the aforementioned PTC element casket permanent seat 81 of getting the raw materials ready.
The detailed content of aforesaid pushing plate acting cylinder 82 is as the description to material conveying platform regulating action cylinder 39, and aforesaid PTC component shaping motor 86 is connected with electric controller 12 electrical controls by circuit.
Applicant it should be noted that: according to the specifications vary of the PTC heat generating core 20 of being illustrated by Fig. 6 d, the quantity of the PTC element casket 89 of enabling can be done corresponding variation, to control the quantity of the PTC element 203 of being drawn by PTC element casket 89.In addition, although show two-phase pushing plate acting cylinder 82 in Fig. 5, if yet be reduced to one and connect in the position placed in the middle of the length direction of pushing plate permanent seat 831, form should be considered as so and the variation of immaterial equivalence, and then the disclosed technical connotation category of the utility model should be considered as not departing from.
When 82 work of pushing plate acting cylinder, for example, when pushing plate acting cylinder post 821 stretches out outside cylinder body, just by pushing plate acting cylinder post 821, drive pushing plate permanent seat 831, because pushing plate 83 is fixing with pushing plate permanent seat 831, it is the front side that pushing plate permanent seat 831 is fixed on the length direction of pushing plate 83, thereby by pushing plate permanent seat 831 drive pushing plate 83 at the position corresponding to pushing plate slot 812 towards the direction displacement of PTC component shaping arrangement board 84, PTC element reserve chamber 891 by PTC element casket 89 is introduced into the PTC element casket of getting the raw materials ready and inserts PTC element 203(in chamber 811, to be positioned at the PTC element 203 of the foot of PTC element reserve chamber 891) front side of passing the length direction of PTC component shaping arrangement board 84.In this process, the situation that PTC component shaping arrangement board 84 occurs to positioning pedestal 85 direction displacements, degree of displacement is with till suffering spacing 852 stop of raming, and at PTC component shaping arrangement board 84 during to positioning pedestal 85 direction displacement, 8431 compressions of position-limited lever spring, and shaping arrangement board pull back spring 842 extends.PTC element 202 is passed to the front side of PTC component shaping arrangement board 84 having completed, after having completed PTC element 202 being passed and got the raw materials ready between casket permanent seat 81 and PTC component shaping arrangement board 84 to PTC element, aforesaid pushing plate acting cylinder 82 reverse operations, pushing plate acting cylinder post 821 bounces back in cylinder body, makes the readiness for action of pushing plate 83 in next action.
For make to be positioned at PTC component shaping arrangement board 84 length direction front side PTC element 203 against each other together, with one piece of neat arrangement of mode by a piece, eliminate the gap between adjacent PTC element 203, therefore by 86 work of PTC component shaping motor, by this PTC component shaping motor 86, drive 87 rotations of PTC component shaping screw rod, by PTC component shaping screw rod 87, drive 88 displacements from left to right of PTC component shaping piece nut.Because PTC component shaping piece 881 is formed on PTC component shaping piece nut 88, therefore this PTC component shaping piece 881 in the position corresponding to PTC component shaping piece slot to make way 71 with 88 displacements from left to right of PTC component shaping piece nut, the previous PTC element 203 of the front side in length direction loose condition (of surface) and that be positioned at PTC component shaping arrangement board 84 be take to PTC element gear pin 841 to be driven to the right as benchmark, make PTC element 203 with neat state (the gap disappearance between adjacent PTC element 203) between PTC component shaping piece 881 and PTC element gear pin 841, specifically by Fig. 5, illustrated.After having completed the shaping of PTC element 203, PTC component shaping motor 86 reverse operations, make 87 contrarotations of PTC component shaping screw rod, PTC component shaping piece nut 88 is oppositely displacement (to left dislocation) on PTC component shaping screw rod 87, return to initial readiness for action, to tackle the shaping to PTC element 203 next time.
Please continue to refer to Fig. 5, the PTC element 203 of the state after shaping is extracted and is transferred to that be sent to by load-transfer device 46 and be arranged on one piece of electrode slice of front side of two pieces of electrode slices 202 on insulation film band 201 by PTC element transfer device 9, be the state shown in Fig. 6 b, the one piece of electrode slice that is arranged in the rear side of two pieces of electrode slices 202 on insulation film band 201 is stacked and placed on and is covered on PTC element 203 when the length direction of insulation film band 201 is rolled over to exhibition by follow-up operation hand-manipulated, is the state shown in Fig. 6 c and 6d.
Above mentioned PTC element transfer device 9 preferably but not the structure being definitely limited to is as follows: comprise the support 91 that soars, the left guide rod 92 of shifting board, the right guide rod 93 of shifting board, shifting board 94, screw drive motor 95, screw rod 96, PTC element extracts plate acting cylinder 97 and PTC element extracts plate 98, the support 91 that soars is being used state lower support on the terrace of field of employment, and the second housiung separator 43 of the bottom of this support 91 that soars and aforementioned conveyer belt mechanism 4 is fixedly connected with back to the left end of a side of the first housiung separator 42, and the top of the support 91 that soars corresponds to the top of aforementioned load-transfer device 46 with horizontal boom state, and be connected with described PTC element casket 89, that is to say that PTC element casket 89 is fixing with the support 91 that soars by PTC element casket fixing feet 892.The two ends of the left guide rod 92 of shifting board are separately fixed on the left guide rod seat 921 of shifting board, and the left guide rod seat 921 of shifting board is fixed on the top in the left side of the support 91 that soars, the two ends of the right guide rod 93 of shifting board are separately fixed on the right guide rod seat 931 of shifting board, and the right guide rod seat 931 of shifting board is fixed on the top on the right side of the support 91 that soars, the left end of shifting board 94 is fixed with the left guide pin bushing seat 941 of a shifting board, the left guide pin bushing seat 941 of this shifting board is by left guide pin bushing 9411 and left guide rod 92 bearing fits of shifting board, the right-hand member of shifting board 94 is fixed with the right guide pin bushing seat 942 of a shifting board, the right guide pin bushing seat 942 of this shifting board is by right guide pin bushing 9421 and right guide rod 93 bearing fits of shifting board.Screw drive motor 95, for having the motor of rotating function, is connected with aforesaid electric controller 12 electrical controls, and this screw drive motor 95 is fixed by screw drive motor fixing seat 951 and the top of launching cradle 91.One end of screw rod 96 is that the front end of state shown in Fig. 5 is bearing on screw bolt seat 961 rotationally, and rear end and screw drive motor 95 that the other end of screw rod 96 is state shown in Fig. 5 are in transmission connection.On screw rod 96, be equipped with a bolt and nut 962, this bolt and nut 962 is fixed with the middle position of the length direction of shifting board 94.PTC element extracts plate acting cylinder 97 and is fixed on shifting board 94 with cantilever position by extracting plate acting cylinder seat 972, and is positioned at the below of middle position of the length direction of shifting board 94, the acting cylinder post 971 that this PTC element extracts plate acting cylinder 97 towards under.The middle position of length direction and the acting cylinder post adapter plate 9711 of acting cylinder post 971 ends that PTC element extracts plate 98 are fixedly connected with, and be respectively fixed with an extraction plate guide rod 981 at the two ends of PTC element extraction plate 98, extract plate guide rod 981 by extracting plate guide rod orienting sleeve 9811 and shifting board 94 bearing fits, PTC element extract plate 98 length direction and towards under a side with interval state, be provided with PTC element and extract mouth 982, adjacent PTC extracts between mouth 982 and is communicated with by extracting mouth aspirate tube 9821, extracting mouth aspirate tube 9821 and negative pressure device is connected as vacuum pump or other similarly install pipeline, and vacuum pump or other similar device are connected with electric controller 12 electrical controls.The more specific detail of extracting plate acting cylinder 97 about aforesaid PTC element is as to the aforementioned description of sending with platform regulating action cylinder 39.
In Fig. 5, also illustrated for by the first housiung separator 42 of aforementioned conveyer belt mechanism 4 by the fixing situation of reinforcement attaching parts 424 and PTC element conveying workbench 7.
Preferably, at the top of the aforesaid support 91 that soars and in the one end corresponding to screw rod 96, the position of (diagram front end) and the other end (diagram rear end) is respectively provided with a shifting board position signal acquisition device 911, and be fixed with a shifting board position signal acquisition device being connected with 12 electrical controls of aforementioned electric airgun controller on aforementioned bolt and nut 962, trigger part 9621, it is corresponding with shifting board position signal acquisition device 911 and match that this shifting board position signal acquisition device triggers part 9621, the length direction that extracts plate 98 at front described PTC element offers a PTC element and extracts mouth adjustment tank 983, aforesaid PTC element extracts mouth 982 and is arranged on PTC element extraction plate 98 in the position of extracting mouth adjustment tank 983 corresponding to PTC element.
And then preferably, aforesaid shifting board position signal acquisition device 911 adopts photoelectric switch, but also can use travel switch, micro-switch, position approach switch, dry-reed tube, hall sensing element or other similar device.
When will be by that supply with by aforementioned PTC component feeding mechanism 8 and when the PTC of shaping ordered state element 203 is transferred on aforementioned two pieces of electrode slices 202 of being illustrated by Fig. 5, first by the 95 cw work (forward) of screw drive motor, make screw rod 96 clickwises, by the dextrorotation of screw rod 96, transfer to drive bolt and nut 962 displacement forward on screw rod 96, towards the direction displacement of the front side of the length direction of aforementioned PTC component shaping arrangement board 84, because bolt and nut 962 is fixing with shifting board 94, therefore by bolt and nut 962, drive shifting board 94 simultaneous displacements, because extracting plate acting cylinder 97, fixes with shifting board 94 by PTC element again, therefore by shifting board 94, drive PTC element to extract 97 simultaneous displacements of plate acting cylinder, also because extracting plate 98, PTC element is fixedly connected with the acting cylinder post adapter plate 9711 that PTC element extracts acting cylinder post 971 ends of plate acting cylinder 97, thereby by PTC element, extract plate acting cylinder 97 drive PTC elements and extract plate 98 simultaneous displacements.When shifting board position signal acquisition device on bolt and nut 962 triggers part 9621 and corresponds to the degree of a shifting board position signal acquisition device 911 of the front side that is arranged in aforementioned two shifting board position signal acquisition devices 911, PTC element extracts the top that plate 98 is got the raw materials ready between casket permanent seat 81 and PTC component shaping arrangement board 84 corresponding to aforesaid PTC element just, corresponding to the top of the PTC element 203 in shaping ordered state, now by shifting board position signal acquisition device 911 by signal feedback to electric controller 12, by electric controller 12, send instruction to screw drive motor 95, screw drive motor 95 is quit work, PTC element extracts 97 work of plate acting cylinder simultaneously, acting cylinder post 971 stretches outside cylinder body, make PTC element extract plate 98 descending, PTC element extracts the state (but have micro-vast spacing) of mouth 982 in being tending towards contacting with PTC element 203, now, under the suction function that extracts mouth aspirate tube 9821 (under getter action) by PTC element, extract mouth 982 PTC element 203 held.PTC element extracts plate acting cylinder 97 reverse operations, and acting cylinder post 971 bounces back in cylinder body, by acting cylinder post 971, PTC element is extracted to plate 98 and mentions (making PTC element extract plate 98 up).Follow aforesaid screw drive motor 95 conter clockwise work (reversion), screw rod 96 is left-hand revolution also, when shifting board position signal acquisition device with aforementioned opposite direction process on bolt and nut 962 triggers the corresponding degree of a shifting board position signal acquisition device 911 of the rear side in part 9621 and aforesaid two shifting board position signal acquisition devices 911, PTC element extracts plate 98 and just turns back to the top corresponding to load-transfer device 46, still in extracted mouth 982 by PTC element, extract the PTC element 203 of state corresponding to the top of one piece of electrode slice 202 of the front side in aforementioned two pieces of electrode slices 202, now by shifting board position signal acquisition device 911, send instruction to screw drive motor 95, screw drive motor 95 is quit work, PTC element extracts plate acting cylinder 97 task more simultaneously, acting cylinder post 971 stretches out outside cylinder body, make PTC element extract plate 98 descending.Now under the positive pressure of extracting mouth aspirate tube 9821, make the PTC element previously having been held by PTC element extraction mouth 982 be discharged on one piece of electrode slice 202 of the front side in two pieces of electrode slices 202 being illustrated by Fig. 5.Then by the load-transfer device 46 of conveyer belt mechanism 4, transport to the handwork bench board 30 that is positioned at PTC element conveying workbench 7 left ends of being illustrated by Fig. 1, by online assignment personnel by the 201 folding exhibitions of insulation film band, make one piece of electrode slice 202 of two pieces of rear sides in electrode slice 202 be folded into the top of the PTC element 203 on the one piece of electrode slice 202 that is positioned at front side, until be the state of Fig. 6 d.
Please then see Fig. 5, as preferred scheme, between described first housiung separator 42 of aforementioned conveyer belt mechanism 4 and the second housiung separator 43 and at the position (also can claim the position that has a common boundary) that borders on of the right-hand member of the left end corresponding to described insulation film band conveying workbench 1 and PTC element conveying workbench 7, be provided with a glue-spraying mechanism 10, this glue-spraying mechanism 10 is corresponding to the top of described load-transfer device 46.
In addition, applicant it should be noted that: at the top of aforementioned worktable frame 11 and a pair of signal picker that is equivalent to aforementioned shifting board position signal acquisition device 911 is set in the position corresponding to shifting board drive screw 65, one of them signal picker in this pair of signal picker is corresponding to the front side of aforementioned displacements plate drive screw nut 652, and another signal picker in a pair of signal picker is corresponding to the rear side of displacement plate drive screw nut 652, and on displacement plate drive screw nut 652, arrange one and be equivalent to the signal picker haptic element that aforementioned shifting board position signal acquisition device triggers part 9621, to realize with coordinating of signal picker the forward and reverse of shifting board screw drive motor 64 controlled by signal picker haptic element, specifically can be referring to applicant's description to PTC element transfer device 9 in the above, because the operating principle of displacement plate screw drive motor 64 and the operating principle of screw drive motor 95 are identical, thereby applicant repeats no more.
Aforesaid glue-spraying mechanism 10 preferably but not the structure being definitely limited to is as follows: comprise a binder spray support 101 and a pair of binder spray 102, binder spray support 101 is the structure of portal frame, the front side lower part of this binder spray support 101 and aforementioned the first housiung separator 42 are fixing, then side lower part and aforementioned the second housiung separator 43 are fixing, and the side (left side of shown position) at this binder spray support 101 is provided with a pair of the first glue spraying signal picker 1011, and opposite side (right side of face shown position) is provided with a pair of the second glue spraying signal picker 1012, this is a pair of first years old, the second glue spraying signal picker 1011, 1012 are connected with aforesaid electric controller 12 electrical controls by circuit, a pair of binder spray 102 is located at the middle part of binder spray support 101, between a pair of the first glue spraying signal picker 1011 and a pair of the second glue spraying signal picker 1012, this a pair of binder spray 102 is connected with electric controller 12 electrical controls.
The function of aforementioned glue-spraying mechanism 10 is to spray adhesion agent to two pieces of electrode slices 202 that are positioned on insulation film band 201 simultaneously, so that on one piece of electrode slice 202 of the front side in two pieces of electrode slices 202 that PTC element 203 adhered to reliably illustrated by Fig. 5, make again one piece of electrode slice 201 of two pieces of rear sides in electrode slice 202 be incorporated into reliably the top of (adhering to) PTC element 203.
Load-transfer device 46 carry be placed with two pieces of electrode slices 202 insulation film band 201 when the station of aforementioned dielectric film strip conveying workbench 1 is advanced to the station of PTC element conveying workbench 7, when by the first glue spraying signal picker 1011 and the second glue spraying signal picker 1012 equal sensing electrode sheet 202, by signal feedback to electric controller 12, by electric controller 12, send instruction to a pair of binder spray 102, due to a pair of binder spray 102 respectively with two pieces of electrode slices 202 corresponding (corresponding to the top of electrode slice 202), thereby by a pair of binder spray 102 simultaneously to two pieces of electrode slice 202 glue sprayings, when electrode slice 202 is advanced left and is gone from the first glue spraying signal picker 1011, by its by signal feedback to electric controller 12, by electric controller 12, to instruction, give a pair of binder spray 102, make a pair of binder spray 102 stop glue spraying.So make the surface conjunction of electrode slice 202 of being delivered to the station place of PTC element conveying workbench 7 by load-transfer device 46 have adhesion agent.
Refer to Fig. 6 a to Fig. 6 d and in conjunction with Fig. 1 to Fig. 5, applicant sketches the process of the utility model assembling PTC heat generating core 20.Fig. 6 a illustrated to belong to the PTC heat generating core 20 of being illustrated by Fig. 6 d structural system insulation film band 201 and with the state of walking abreast, be positioned at two pieces of electrode slices 202 on insulation film band 201.Wherein: insulation film band 201 flows to insulation film band trailer coupling 2 by insulation film band conveying mechanism 3, and by film strip and electrode slice transfer device 6, be transferred on the load-transfer device 46 of conveyer belt mechanism 4, and electrode slice 202 is released on insulation film band 201 after extracting by 5 supplies of electrode slice feed mechanism and by film strip and electrode slice transfer device 6, due to this process by applicant to insulation film band trailer coupling 2, insulation film band conveying mechanism 3, conveyer belt mechanism 4, during the description of electrode slice feed mechanism 5 and film strip and electrode slice transfer device 6, be described in detail, thereby no longer repeat to set forth.
Fig. 6 b has illustrated discharge on the one piece of electrode slice 202 that is positioned at front side in two pieces of electrode slices 202 to have the PTC element 203 of the structural system that belongs to PTC heat generating core 20.Under the motion of load-transfer device 46, the insulation film band 201 shown in Fig. 6 a is carried together with the station of electrode slice 202 towards the PTC element conveying workbenchs 7 on it, and at electrode slice 202 jet surface adhesion agent by 10 pairs of electrode slices 202 of glue-spraying mechanism during by way of glue-spraying mechanism 10 place, after arriving the station of PTC element conveying workbench 7, the PTC element 203 YouPTC component feeding mechanism 8 shapings being completed by PTC element transfer device 9 extracts and is released on one piece of electrode slice 202 of two pieces of front sides in electrode slice 202, because this process is explained in detail when the description of DuiPTC component feeding mechanism 8 and PTC element transfer device 9 by applicant, thereby repeat no more.
Fig. 6 c has illustrated by load-transfer device 46 the insulation film band 201 of Fig. 6 b state, two pieces of electrode slices 202 and be stacked and placed in two pieces of electrode slices 202 the wherein one piece PTC element 203 on (front side one piece) electrode slice 202 be delivered to the left end that is positioned at PTC element conveying workbench 7 handwork bench board 30 station and at the station place of this handwork bench board 30 by online assignment personnel by the folding state of the rear side of insulation film band 201, under this state, make uper side surface and the downside surface of PTC element 203 by electrode slice 202, realize electrical connection respectively, and then, station place at this handwork platform 30 is amounted to the insulation film band 201 of redundancy by online assignment personnel, by insulation film band 201, electrode slice 202 and PTC element 203 are fully wrapped up and formed by the PTC heat generating core 20 shown in Fig. 6 d.At subsequent processing, by workman, PTC heat generating core 20 is packed in the tube chamber of aluminum pipe of structural system of the exothermic body that belongs to temperature booster.
Applicant uses having taked under secrecy provision, the utility model have been carried out to simulation, result is: the efficiency of assembling of the PTC heat generating core automatic assembling apparatus of the utility model temperature booster is equivalent to ten above personnel hand-manipulated, adopts the PTC heat generating core automatic assembling apparatus of a set of the utility model temperature booster can save ten above assemblers.
In sum, the technical scheme that the utility model provides has overcome the shortcoming in prior art, has successfully completed invention task, has embodied objectively the technique effect in the superincumbent technique effect of applicant hurdle.

Claims (8)

1. the insulation film band hitch structure of a PTC heat generating core automatic assembling apparatus, described PTC heat generating core automatic assembling apparatus comprises an insulation film band conveying workbench (1) and is arranged on an insulation film band conveying mechanism (3) of right-hand member on insulation film band conveying workbench (1) and that be positioned at insulation film band conveying workbench (1), described insulation film band hitch structure comprises an insulation film band trailer coupling (2), this insulation film band trailer coupling (2) is arranged on described insulation film band conveying workbench (1), and be positioned at the left end of insulation film band conveying workbench (1), be characterised in that: described insulation film band trailer coupling (2) comprises a pair of insulation film band guiding carrier (21), a pair of traction guide rod seat (22), traction electric machine (23), traction driving wheel (24), traction flower wheel (25), Traction Drive band (26), traction screw (27), pull nut (28) and cylinder folder (29), a pair of insulation film band guiding carrier (21) is fixed on the left end on the top of described insulation film band conveying workbench (1) with parallel state, each formation of the side facing each other at this pair of insulation film band guiding carrier (21) has an insulation film belt edge guide channel (211), a pair of traction guide rod seat (22) is fixed on insulation film band conveying workbench (1) with the state corresponding to each other, and one of them the traction guide rod seat in this pair of traction guide rod seat (22) is corresponding to the left end of a pair of insulation film band guiding carrier (21), and another traction guide rod seat in a pair of traction guide rod seat (22) is corresponding to the right-hand member of a pair of insulation film band guiding carrier (21), traction electric machine (23) is fixed on the left end end of insulation film band conveying workbench (1) by traction electric machine permanent seat (231), traction driving wheel (24) is fixed with the traction electric machine axle of traction electric machine (23), traction flower wheel (25) is fixed on the left end of traction screw (27), one end of Traction Drive band (26) is nested with on traction driving wheel (24), the other end is nested with on traction flower wheel (25), the left end of traction screw (27) and right-hand member are bearing on a pair of traction guide rod seat (22) rotationally, and the left end of this traction screw (27) leans out a traction guide rod seat of the left end in a pair of traction guide rod seat (22), the middle part of pull nut (28) coordinates with traction screw (27) transmission, the two ends of pull nut (28) respectively with pull nut guide rod (281) bearing fit, and the left end of pull nut guide rod (281) and right-hand member are fixing with a pair of traction guide rod seat (22) respectively, cylinder folder (29) is located in pull nut (28), wherein: described traction screw (27) is corresponding between described a pair of insulation film band guiding carrier (21), described insulation film band conveying mechanism (3) is corresponding with the right-hand member of a pair of insulation film band guiding carrier (21).
2. the insulation film band hitch structure of PTC heat generating core automatic assembling apparatus according to claim 1, is characterized in that described traction electric machine (23) is for having the motor of rotating function; Described traction driving wheel (24) and traction flower wheel (25) are synchronous pulley, and described Traction Drive band (26) is Timing Belt.
3. the insulation film band hitch structure of PTC heat generating core automatic assembling apparatus according to claim 1, it is characterized in that described insulation film band conveying mechanism (3) comprises send tape holder (31), send band platform (32), carrier band device (33), upper tape guide roller (34), lower tape guide roller (35), band guiding device (36), belt pressing device (37), cut belting (38) and send band platform regulating action cylinder (39), send the left end of tape holder (31) to be fixed on the right-hand member of described insulation film band conveying workbench (1), and send the right-hand member of tape holder (31) to lean out insulation film band conveying workbench (1) with horizontal boom state, send band platform (32) to be slidably arranged in a pair of sending on band platform rail (321), and a pair of band platform rail (321) that send is fixed on insulation film band conveying workbench (1) with parallel state, described in being fixed on, carrier band device (33) send the right-hand member of tape holder (31), upper tape guide roller (34) is bearing in the top of a pair of upper conduction band roller seat (341) rotationally, and the bottom of a pair of upper conduction band roller seat (341) is fixed on insulation film band conveying workbench (1), lower tape guide roller (35) is bearing on lower conduction band roller seat (351) rotationally with horizontal boom state, and lower conduction band roller seat (351) is fixed on the middle part of sending tape holder (31), band guiding device (36), belt pressing device (37) and cut belting (38) and be all arranged on described sending on band platform (32), wherein: belt pressing device (37) is positioned at band guiding device (36) and cuts between belting (38), band guiding device (36) is positioned between belt pressing device (37) and upper tape guide roller (34), and cut between the right-hand member and belt pressing device (37) of described a pair of insulation film band guiding carrier (21) that belting (38) is positioned at described insulation film band trailer coupling (2), send band platform regulating action cylinder (39) to be arranged on insulation film band conveying workbench (1), this send band platform regulating action cylinder (39) send band platform regulating action cylinder post (391) with described in send the middle position on the right side of being with platform (32) to be connected.
4. the insulation film band hitch structure of PTC heat generating core automatic assembling apparatus according to claim 3, it is characterized in that described carrier band device (33) comprises carrier band disk-drive motor (331), carrier band dish drop-gear box (332) and carrier band dish (333), carrier band disk-drive motor (331) coordinates with carrier band dish drop-gear box (332) transmission, and described in being fixed on together with carrier band disk-drive motor (331) by carrier band dish drop-gear box (332), send the right-hand member of tape holder (31), carrier band dish (333) coordinates with the carrier band dish drop-gear box final stage power take-off shaft of carrier band dish drop-gear box (332).
5. the insulation film band hitch structure of PTC heat generating core automatic assembling apparatus according to claim 3, it is characterized in that described band guiding device (36) comprises first, the second conduction band plate permanent seat (361, 362), conduction band plate (363), conduction band briquetting (364) and conduction band press strip (365), first, the second conduction band plate permanent seat (361, 362) send described in being fixed on parallel state on band platform (32), and between described belt pressing device (37) and upper tape guide roller (34), the top of one side of conduction band plate (363) and the first conduction band plate permanent seat (361) is fixed, the top of opposite side and the second conduction band plate permanent seat (362) is fixed, at this conduction band plate (363), towards a upper side, be fixed with a conduction band briquetting matching seat (3631) and a conduction band press strip matching seat (3632), conduction band briquetting (364) is fixing with conduction band briquetting matching seat (3631), and between this conduction band briquetting (364) and conduction band briquetting matching seat (3631), form and have a briquetting conduction band groove (3641) passing through for confession insulation film band, conduction band press strip (365) is fixing with conduction band press strip matching seat (3632), and between this conduction band press strip (365) and conduction band press strip matching seat (3632), form and have a same press strip conduction band groove (3651) for passing through for insulation film band.
6. the insulation film band hitch structure of PTC heat generating core automatic assembling apparatus according to claim 3, it is characterized in that described belt pressing device (37) comprises belt hold roller frame (371), belt delivering roller motor (372), belt delivering roller drop-gear box (373), belt hold roller (374), belt delivering roller (375), pressure zone roller seat (376) and pressure zone roller seat regulating action cylinder (377), belt hold roller frame (371) is the shape of portal frame, described in being fixed on, send between the upper and left side corresponding to the described conduction band plate (363) of cutting belting (38) and band guiding device (36) of band platform (32), belt delivering roller motor (372) coordinates with belt delivering roller drop-gear box (373) transmission and by belt delivering roller drop-gear box (373), together with belt delivering roller motor (372), is fixed on the front side of belt hold roller frame (371), belt hold roller (374) is arranged on pressure zone roller seat (376) rotationally in the top corresponding to belt delivering roller (375), at the two ends of this pressure zone roller seat (376), be respectively fixed with a pressure zone roller seat guide rod (3761), pressure zone roller seat guide rod (3761) coordinates with the top slide of belt hold roller frame (371), belt delivering roller (375) is bearing on belt hold roller frame (371) rotationally in the below corresponding to belt hold roller (374), and the belt delivering roller speed reduction box shaft (3731) of the belt delivering roller axle of this belt delivering roller (375) and belt delivering roller drop-gear box (373) is in transmission connection, pressure zone roller seat regulating action cylinder (377) is fixed on the middle position at the top of belt hold roller frame (371), the pressure zone roller seat regulating action cylinder post (3771) of this pressure zone roller seat regulating action cylinder (377) towards under, and be connected with the middle position of the length direction of described pressure zone roller seat (376).
7. the insulation film band hitch structure of PTC heat generating core automatic assembling apparatus according to claim 3, it is characterized in that the described belting (38) of cutting comprises and cuts band knife rest (381), cut band cutter (382) and cut band cutter acting cylinder (383), cut and be with knife rest (381) to be the shape of portal frame, described in being fixed on, send on band platform (32), and between the right-hand member of described a pair of insulation film band guiding carrier (21) and the belt hold roller frame (371) of belt pressing device (37) corresponding to described insulation film band trailer coupling (2), cut band cutter acting cylinder (383) and be fixed on the middle position of cutting the top of being with knife rest (381), and this cut band cutter acting cylinder (383) cut band cutter acting cylinder post (3831) towards under, cutting the middle part of the length direction of band cutter (382) is with cutter acting cylinder post (3831) to be connected with cutting, this cut band cutter (382) cut band cutter blade towards under.
8. the insulation film band hitch structure of PTC heat generating core automatic assembling apparatus according to claim 3, it is characterized in that upper at described insulation film band conveying workbench (1) and corresponding to the described position of sending the rear side of band platform (32), be fixed with one first seat (13) and one second ram (14) of raming, at first seat (13) of raming, towards the second side of raming seat (14), be equipped with one first screw (131) of raming, second ram seat (14) towards first ram seat (13) a side and corresponding to the first position of raming a screw (131), be equipped with one second screw (141) of raming, sending the rear side of band platform (32) and corresponding to first, second ram seat (13,14) position between is fixed with a stop screw seat (323), when this stop screw seat (323) and described first is ramed a screw (131) while contacting, the described band platform (32) that send is in the end position to left dislocation, and ram a screw (141) while contacting when stop screw seat (323) and second, send the end position of band platform (32) in displacement to the right.
CN201420135905.5U 2014-03-25 2014-03-25 Insulating film strip traction structure of automatic assembly device for PTC heating cores Withdrawn - After Issue CN203781468U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103879828A (en) * 2014-03-25 2014-06-25 常熟市林芝电子有限责任公司 Insulating thin film belt traction structure for automatic PTC heating core assembling device
CN105217360A (en) * 2015-11-03 2016-01-06 宁波普利达智能科技应用有限公司 A kind of mechanism of getting strap-like objects

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103879828A (en) * 2014-03-25 2014-06-25 常熟市林芝电子有限责任公司 Insulating thin film belt traction structure for automatic PTC heating core assembling device
CN103879828B (en) * 2014-03-25 2015-12-09 常熟市林芝电热器件有限公司 The insulation film band hitch structure of PTC heat generating core automatic assembling apparatus
CN105217360A (en) * 2015-11-03 2016-01-06 宁波普利达智能科技应用有限公司 A kind of mechanism of getting strap-like objects
CN105217360B (en) * 2015-11-03 2017-09-29 宁波普利达智能科技应用有限公司 A kind of mechanism for taking strap-like objects

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