CN203781398U - Loading system and energy-saving loading device thereof - Google Patents
Loading system and energy-saving loading device thereof Download PDFInfo
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- CN203781398U CN203781398U CN201420166746.5U CN201420166746U CN203781398U CN 203781398 U CN203781398 U CN 203781398U CN 201420166746 U CN201420166746 U CN 201420166746U CN 203781398 U CN203781398 U CN 203781398U
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- belt feeder
- track
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- conveyer
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Abstract
The utility model discloses an energy-saving loading device and a loading system adopting the same. The energy-saving loading device comprises a vehicle body, wherein a power driving devise, a walking device, an excavating device and a conveying device are arranged on the vehicle body; the conveying device comprises a conveyor belt and a receiving shovel which is arranged on the material inlet end of the conveyor belt; two star wheel rakes are symmetrically arranged on the receiving shovel; the star wheel rakes are arranged on two sides of the conveyor belt and are used for gathering materials to the conveyor belt; the excavating device comprises an excavating cantilever and a scrabbling hopper which is hinged to the cantilever. The energy-saving loading device has the advantages that the structure is simple, the weight is light, and the loading efficiency is high; meanwhile belt conveyors of transmission devices of the loading system can slide relative to guide rails, two adjacent transmission devices are rotatably connected, the length of a belt conveyor group can be flexibly changed, the belt conveyor group can be conveniently folded, the applicable range of the loading system is expanded, the loading device can more flexibly adapt to various loading and unloading environments, the structures of the transmission devices are simplified, and the manufacturing cost is reduced.
Description
Technical field
The utility model relates to bulk cargo transportation technology field, relates in particular to a kind of energy-conservation loading attachment and a kind of Load System.
Background technology
In prior art, at bulk cargo, bulk goods, (be deposited in a large amount of bulks without packing together, granular, granular material abbreviation bulk cargo, such as coal, sand, cereal, rubble and sugar etc.), in entrucking or the process of short fortune, tend to use loading attachment, conveyer and device for discharging.The general own wt of existing elevating conveyor is all larger, is about as much as 5 ~ 10 times of its capacity weight.Capacity weight, in moving process, is followed acceleration, deceleration, the reciprocal invalid movement of car body deadweight, has done a large amount of idle works in this process, has consumed a large amount of energy, has caused the significant wastage of the energy and unnecessary mechanical wear.
Although belt feeder is a kind of efficient transmitting device, because its length is long, from great, caused mobile dumb; Can not realize in different distance and to realize flexiblely freely, and folding, can make thus belt feeder be greatly limited in usage space, and belt feeder deposit need to be larger space; Simultaneously existing belt feeder complex structure manufacture and maintenance cost are higher.
Utility model content
The Load System that the purpose of this utility model is to propose a kind of energy-conservation loading attachment and adopts this device, this loading attachment is simple in structure, delelivered payload capability is strong and energy consumption is low, the belt unit that the utility model provides simultaneously can be by flexible, and can change flexibly discharge position, increase the range of use of Load System.
For reaching this object, the utility model by the following technical solutions:
An energy-conservation loading attachment, comprises car body, and described car body is provided with Power Drive Unit, running gear, excavating gear and feedway, and wherein, described feedway comprises load-transfer device and is arranged on the rewinding shovel of load-transfer device feed end;
On described rewinding shovel, be symmetrically arranged with two star-wheel rakes, described star-wheel rake is arranged on load-transfer device both sides for material is gathered to load-transfer device;
Described excavating gear comprises excavation cantilever, and with described cantilever hinged take off hopper.
As a kind of preferred version of above-mentioned loading attachment, described feedway one end and vehicle frame front portion are hinged, and its other end is hinged by hoist cylinder and described vehicle frame rear portion.
As a kind of preferred version of above-mentioned loading attachment, described star-wheel rake comprises at least three star teeth, and described star tooth is convex structure, and the protrusion direction of described star tooth is identical with the hand of rotation of star-wheel rake.
A kind of Load System, comprise above-described loading attachment, also comprise belt unit and device for discharging, described belt unit one end and described loading attachment are hinged, its other end and device for discharging are hinged, it is characterized in that, described belt unit at least comprises a conveyer, and described conveyer comprises vehicle frame, belt feeder, track and support; Described belt feeder and track are sliding block joint, and the length of described track is less than the length of belt feeder;
Described track is connected with vehicle frame by support, and described support is jacking system;
Between described adjacent conveyer, by hinged mode, connect, and be positioned at described vehicle frame front end and be provided with one group of road wheel;
Described device for discharging near the road wheel of throw-off end for can realize 90 ° of drive wheels that turn to.
As a kind of preferred version of above-mentioned Load System, on described belt feeder track, be also provided with the clump weight being dynamically connected with respect to described track sliding, the sense of motion of described clump weight is contrary with the sense of motion of described belt feeder.
As a kind of preferred version of above-mentioned Load System, on described belt feeder track, be provided with and be with cogged HM Hydraulic Motor, on described belt feeder, be provided with the tooth bar coordinating with described gear.
As a kind of preferred version of above-mentioned Load System, on described belt feeder track, be provided with gig, described gig is connected with belt feeder by steel rope, for it provides mobile power; Described gig has power-off brake device.
As a kind of preferred version of above-mentioned Load System, the both sides of described belt feeder are separately installed with several pulleys corresponding with described track.
As a kind of preferred version of above-mentioned Load System, the front end of described conveyer is provided with the hopper base being rotatably connected with driving device, and described hopper is arranged on described hopper base; Two adjacent drivings device, its belt feeder that is positioned at anterior conveyer is fixedly connected with the hopper base that is positioned at the conveyer at rear portion.
A kind of preferred version as above-mentioned Load System, described Load System also comprises control setup, described control setup comprises control end and monitors end, described control end is for controlling the motion of excavating gear, described supervision end comprises read-out and camera head, and described camera head is arranged on device for discharging for monitoring the situation of discharge position.
The beneficial effects of the utility model are: the utility model is by carrying a kind of energy-conservation loading attachment in east and adopting the Load System of this device, and it has simple in structure, lightweight, the advantage that efficiency of loading is high; The belt feeder of the conveyer of Load System can slide with respect to guide rail simultaneously, and be rotatably connected between adjacent two conveyers, the length of belt unit can change flexibly and is folding easily thus, improved the Applicable scope of Load System, adapt to more flexibly changeable handling environment, simplified the structure of conveyer simultaneously, alleviated the weight of conveyer self, reduce manufacturing cost, but improved the alerting ability in its use procedure.
Accompanying drawing explanation
Fig. 1 is the structural representation of the loading attachment that provides of the utility model specific embodiment one;
Fig. 2 is the structural representation of the rewinding shovel that provides of the utility model specific embodiment one;
Fig. 3 is the structural representation of the Load System that provides of the utility model specific embodiment one;
Fig. 4 is the partial enlarged drawing that Fig. 3 " I " locates;
Fig. 5 is the structural representation of the driving device that provides of the utility model specific embodiment two;
Wherein:
1: car body; 2: running gear; 3: excavating gear; 4: feedway; 5: hoist cylinder; 6: belt unit; 7: device for discharging; 8: conveyer; 9: HM Hydraulic Motor; 10: loading attachment;
31: digging arm; 32: take off hopper; 41: load-transfer device; 42: rewinding shovel; 421: star-wheel rake;
81: vehicle frame; 82: belt feeder; 83: track; 84: support; 85: road wheel; 86: clump weight; 87: hopper base; 88: hopper; 91: gear; 92: tooth bar;
82 ＇: belt feeder; 83 ＇: track; 9 ＇: gig; 91 ＇: steel rope.
The specific embodiment
Below in conjunction with accompanying drawing and by the specific embodiment, further illustrate the technical solution of the utility model.
As shown in Figure 1, the application provides a kind of energy-conservation loading attachment 10, it has simple in structure, lightweight, the advantage that efficiency of loading is high, and it is applicable to the loading process that carrying capacity is less than 1000 tons/hour, and this loading attachment 10 comprises car body 1, on this car body 1, be provided with Power Drive Unit (not shown), running gear 2, excavating gear 3 and feedway 4, wherein feedway 4 comprises load-transfer device 41 and the rewinding shovel 42 that is positioned at load-transfer device 41 feed ends; On this rewinding shovel 42, be symmetrically arranged with two star-wheel rakes 421, this star-wheel rake 421 is arranged on load-transfer device 41 both sides for material being gathered to load-transfer device 41; Excavating gear 3 comprises and excavates cantilever 31, and with this cantilever 31 hinged take off hopper 32, the scope that horizontally rotates of above-mentioned excavation cantilever 31 is 90 ° to-90 ° can realize large-scale charging.
One end of feedway 4 and car body 1 are anterior hinged, its other end is hinged by hoist cylinder 5 and car body 1 rear portion, by the lifting of hoist cylinder 5, can realize the adjustment of feedway 4 luffing angles, and then realize loading attachment with more suitable angle rewinding and discharging.
As shown in Figure 2, star-wheel rake 421 at least comprises three star teeth, quantity at this embodiment culminant star tooth is 3, this star tooth is convex structure, and the protrusion direction of this star tooth is identical with the hand of rotation of star-wheel rake 421, this kind is provided with and helps reduce the resistance that star tooth harrow is subject to when gathering material, and the wearing and tearing of material to star-wheel rake.
As shown in Figure 3, the application also provides a kind of Load System, it comprises above-described loading attachment 10, also comprise belt unit 6 and device for discharging 7, one end and the loading attachment of belt unit 6 are hinged, its other end and device for discharging 7 are hinged, and belt unit 6 at least comprises a conveyer 8, and this conveyer 8 comprises vehicle frame 81, belt feeder 82, track 83 and support 84; Between belt feeder 82 and track 83, it is sliding block joint, and the length of track 83 is less than the length of belt feeder 82, preferably, the length of track 83 is 1/2 of belt feeder 82 length, belt feeder 82 is by sliding along track 83, the distance of its convey materials can be changed, the range of use of belt feeder 82 can be increased thus; Above-mentioned track 83 is connected with vehicle frame 81 by support 84, and support 81 is apparatus capable of fluctuating, changes the height of belt feeder 82 by the lifting of support 81.
Between adjacent conveyer 8, by hinged mode, connect, and be positioned at vehicle frame 81 front ends and be provided with one group of road wheel 85, between each conveyer 8, can rotate flexibly thus, the position of mobile each conveyer, realizes the folding placement of belt unit 6 and the conveying position of applicable various distances easily.
Device for discharging 7 for can realize 90 ° of drive wheels that turn to, has drive wheel near the road wheel of throw-off end on device for discharging, can realize the movement of device for discharging and the discharging of diverse location.
When belt feeder 82 moves, in order to keep the balance of track 83, on track 83, be also provided with the clump weight 86 with respect to track 83 sliding block joints, the sense of motion of this clump weight 86 is contrary with the sense of motion of belt feeder 82, preferably, the sense of motion of belt feeder 82 and breeding piece 86 is contrary but speed is identical, when belt feeder 82 moves, can guarantee thus the balance of track.
As shown in Figure 4, in this embodiment, the implementation that belt feeder 82 slides with respect to track 83 is: on belt feeder track 83, be provided with the HM Hydraulic Motor 9 with gear 91, on belt feeder 82, be provided with the tooth bar 92 coordinating with said gear, the cooperation of passage gear 91 and tooth bar 92, when gear 91 rotates, belt feeder 82 slides with respect to track 83, friction drag while sliding with respect to track 83 in order to reduce belt feeder 82, the both sides of belt feeder are separately installed with several pulleys corresponding with track.
The front end of conveyer 8 is provided with the hopper base 97 being rotatably connected with conveyer 8, hopper 98 is arranged on this hopper base 97, two adjacent conveyers 8, its belt feeder 92 that is positioned at anterior conveyer 8 is fixedly connected with the hopper base 97 that is positioned at the conveyer 8 at rear portion, this kind setting can be realized anterior conveyer 8 and be rotated with respect to rear portion conveyer 8, and the material mouth of anterior conveyer 8 is positioned at the top of hopper 98 all the time.
Above-mentioned Load System also comprises control setup, this control setup comprises control end and monitors to be held, and control end is controlled the motion of excavating gear by blas, according to the program mining device setting, can move voluntarily, can reduce manual control by actv., reduce user's labour intensity; Above-mentioned monitoring client comprises read-out and camera head, camera head is arranged on device for discharging, for monitoring the situation of discharge position, when user controls loading attachment at front end, the information that the camera head that can show by read-out monitors is controlled the speed of loading of loader, while changing discharge position as needs, stop loading.
The principle of work of the Load System that the application provides: first loading attachment is moved to suitable position; By adjusting the collapsing length of the belt feeder of conveyer, and the angle between adjacent two conveyers, make belt unit be applicable to the distance between charging end and throw-off end; The position of adjusting device for discharging makes it be in best discharge position; The power system of opening loading attachment, belt unit and device for discharging starts material to shift.The Load System providing with this visible the application can conveniently change the length of belt unit, and the position of rehandling facilities and device for discharging, realizes diverse location, the transfer of material under different reprintings and discharging environment, and this system architecture is simple simultaneously, and controls conveniently.
Embodiment two:
As shown in Figure 5, in this embodiment, belt feeder 82 ＇ are to realize by setting gig 9 ＇ in orbit with respect to the slip between track 83 ＇, connect simultaneously, and provide mobile power for it between this gig 9 ＇ and belt feeder 82 ＇ by steel rope 91 ＇; This gig 9 ＇ also have power-off brake device, can realize the accurate location when belt feeder 82 ＇ move to assigned address.In this embodiment, except the mode of motion of belt feeder is different from embodiment one, other structure is all identical with embodiment one.
Below describe in conjunction with specific embodiments this and used novel know-why.These are described is in order to explain principle of the present utility model, and can not be interpreted as by any way the restriction to the utility model protection domain.Explanation based on herein, those skilled in the art does not need to pay performing creative labour can associate other specific embodiment of the present utility model, within these modes all will fall into protection domain of the present utility model.
Claims (10)
1. an energy-conservation loading attachment, comprises car body, and described car body is provided with Power Drive Unit, running gear, excavating gear and feedway, it is characterized in that, described feedway comprises load-transfer device and is arranged on the rewinding shovel of load-transfer device feed end;
On described rewinding shovel, be symmetrically arranged with two star-wheel rakes, described star-wheel rake is arranged on load-transfer device both sides for material is gathered to load-transfer device;
Described excavating gear comprises excavation cantilever, and with described cantilever hinged take off hopper.
2. loading attachment according to claim 1, is characterized in that, described feedway one end and vehicle frame front portion are hinged, and its other end is hinged by hoist cylinder and described vehicle frame rear portion.
3. loading attachment according to claim 1, is characterized in that, described star-wheel rake comprises at least three star teeth, and described star tooth is convex structure, and the protrusion direction of described star tooth is identical with the hand of rotation of star-wheel rake.
4. a Load System, comprise loading attachment claimed in claim 1, also comprise belt unit and device for discharging, described belt unit one end and described loading attachment are hinged, its other end and device for discharging are hinged, it is characterized in that, described belt unit at least comprises a conveyer, and described conveyer comprises vehicle frame, belt feeder, track and support; Described belt feeder and track are sliding block joint, and the length of described track is less than the length of belt feeder;
Described track is connected with vehicle frame by support, and described support is jacking system;
Between adjacent conveyer, by hinged mode, connect, and be positioned at described vehicle frame front end and be provided with one group of road wheel;
Described device for discharging near the road wheel of throw-off end for can realize 90 ° of drive wheels that turn to.
5. Load System according to claim 4, is characterized in that, on described belt feeder track, is also provided with the clump weight being dynamically connected with respect to described track sliding, and the sense of motion of described clump weight is contrary with the sense of motion of described belt feeder.
6. Load System according to claim 5, is characterized in that, on described belt feeder track, is provided with and is with cogged HM Hydraulic Motor, is provided with the tooth bar coordinating with described gear on described belt feeder.
7. Load System according to claim 5, is characterized in that, on described belt feeder track, is provided with gig, and described gig is connected with belt feeder by steel rope, for it provides mobile power; Described gig has power-off brake device.
8. according to the Load System described in claim 6 or 7, it is characterized in that, the both sides of described belt feeder are separately installed with several pulleys corresponding with described track.
9. Load System according to claim 4, is characterized in that, the front end of described conveyer is provided with the hopper base being rotatably connected with driving device, and described hopper is arranged on described hopper base; Two adjacent drivings device, its belt feeder that is positioned at anterior conveyer is fixedly connected with the hopper base that is positioned at the conveyer at rear portion.
10. Load System according to claim 4, it is characterized in that, described Load System also comprises control setup, described control setup comprises control end and monitors end, described control end is for controlling the motion of excavating gear, described supervision end comprises read-out and camera head, and described camera head is arranged on device for discharging for monitoring the situation of discharge position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420166746.5U CN203781398U (en) | 2014-04-08 | 2014-04-08 | Loading system and energy-saving loading device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420166746.5U CN203781398U (en) | 2014-04-08 | 2014-04-08 | Loading system and energy-saving loading device thereof |
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| Publication Number | Publication Date |
|---|---|
| CN203781398U true CN203781398U (en) | 2014-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420166746.5U Expired - Fee Related CN203781398U (en) | 2014-04-08 | 2014-04-08 | Loading system and energy-saving loading device thereof |
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| CN (1) | CN203781398U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105173767A (en) * | 2015-11-01 | 2015-12-23 | 钟鹏程 | Hydraulic slag remover shovel plate device with star wheel loading structure |
| CN108082814A (en) * | 2017-12-07 | 2018-05-29 | 中山市天隆燃具电器有限公司 | A kind of storage automated transport system |
| CN108277327A (en) * | 2018-03-26 | 2018-07-13 | 盐城圣奥热处理有限公司 | The material frame lifting device of upright quenching furnace |
| CN109132587A (en) * | 2018-09-26 | 2019-01-04 | 西安航空职业技术学院 | A kind of dual-purpose machine of pack loading |
| CN110217544A (en) * | 2019-06-27 | 2019-09-10 | 徐州前诚网络科技有限公司 | A kind of defeated soil structure of quickly excavation for excavator |
| CN113695360A (en) * | 2021-08-31 | 2021-11-26 | 中虹建设有限公司 | A rubbish recovery unit for green building construction |
| CN115057264A (en) * | 2022-06-24 | 2022-09-16 | 中煤科工智能储装技术有限公司 | Folding rake and folding method |
-
2014
- 2014-04-08 CN CN201420166746.5U patent/CN203781398U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105173767A (en) * | 2015-11-01 | 2015-12-23 | 钟鹏程 | Hydraulic slag remover shovel plate device with star wheel loading structure |
| CN108082814A (en) * | 2017-12-07 | 2018-05-29 | 中山市天隆燃具电器有限公司 | A kind of storage automated transport system |
| CN108082814B (en) * | 2017-12-07 | 2020-11-06 | 中山市天隆燃具电器有限公司 | Automatic storage transportation system |
| CN108277327A (en) * | 2018-03-26 | 2018-07-13 | 盐城圣奥热处理有限公司 | The material frame lifting device of upright quenching furnace |
| CN109132587A (en) * | 2018-09-26 | 2019-01-04 | 西安航空职业技术学院 | A kind of dual-purpose machine of pack loading |
| CN109132587B (en) * | 2018-09-26 | 2020-12-29 | 西安航空职业技术学院 | Bagging and carrying dual-purpose machine |
| CN110217544A (en) * | 2019-06-27 | 2019-09-10 | 徐州前诚网络科技有限公司 | A kind of defeated soil structure of quickly excavation for excavator |
| CN113695360A (en) * | 2021-08-31 | 2021-11-26 | 中虹建设有限公司 | A rubbish recovery unit for green building construction |
| CN115057264A (en) * | 2022-06-24 | 2022-09-16 | 中煤科工智能储装技术有限公司 | Folding rake and folding method |
| CN115057264B (en) * | 2022-06-24 | 2023-12-05 | 中煤科工智能储装技术有限公司 | Folding rake and folding method |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140820 Termination date: 20150408 |
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| EXPY | Termination of patent right or utility model |