CN203779751U - Paraffin block condensing and solidifying device for paraffin continuous molding machine - Google Patents
Paraffin block condensing and solidifying device for paraffin continuous molding machine Download PDFInfo
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- CN203779751U CN203779751U CN201420065864.7U CN201420065864U CN203779751U CN 203779751 U CN203779751 U CN 203779751U CN 201420065864 U CN201420065864 U CN 201420065864U CN 203779751 U CN203779751 U CN 203779751U
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Abstract
The utility model provides a paraffin block condensing and solidifying device for a paraffin continuous molding machine, which realizes the low-consumption operation of the paraffin continuous molding machine. According to the specific technical scheme, a paraffin block is condensed and solidified through a layered heat exchange device; a sealing partition plate (7) is paved on the Nth layer of track in a condensing chamber to form a natural condensation area (8) at the lower part and a fully-closed condensing air condensation area (6) at the upper part; a natural condensation device and a cold air condensation device are arranged in the natural condensation area (8) and the fully-closed condensing air condensation area (6) respectively; an intelligent simulation control system is configured for each device; a semi-closed partition plate (9) is arranged in the middle of the Lth layer of track in the cold air condensation area (6) to form a cold air closed circulation channel. According to the condensing and solidifying process, the heat of high-temperature material liquid paraffin entering the natural condensation area (8) is dissipated outdoors in time, so that the material paraffin is in a natural condensed state, runs to the cold air condensation area (6) and is condensed and solidified by cold air. The paraffin block condensing and solidifying device for the paraffin continuous molding machine has the beneficial effects that the power consumption is reduced by 60 percent by adopting a small refrigeration unit; a special plant and a large number of connecting pipelines are not required; a large amount of engineering cost is saved and the purchase cost is low.
Description
Technical field
The utility model relates to wax stone condensation cured technical field, particularly layering heat exchange condensation cured wax stone device in massive paraffin continuous forming machine production process.
Background technology
A whole set of high-power refrigeration unit and the supporting low-temperature receiver that provides of forming machine are provided in existing massive paraffin continuous forming machine production technology, by being arranged on M in cold house group large area finned evaporator and M relatively high power blower fan, make cold wind sealing and circulating on a large scale from top to bottom in whole cold house, to entering continuously the material liquid wax of cold house, from high temperature to low temperature, carry out overall process heat exchange cooling, make it from liquid condensation, become solid-state wax block gradually.This kind of technique major defect: (1) refrigeration unit power of motor super large, power consumption are large, as medium-sized forming machine power consumption is respectively 280KW/h, 380KW/h; (2) refrigerating unit structure is huge, complicated, floor space is large, need be arranged separately in special-purpose factory building, needs a large amount of dedicated pipelines of configuration, need professional to nurse round the clock operation, and weight is large, and lifting installation, maintenance workload is large; (3) evaporimeter, air-cooler volume are large, take up room large in cold house, and air-cooler need configure relatively high power motor; (4) equipment purchasing expense and operating cost are expensive.
Summary of the invention
The utility model provides a kind of paraffin continuous shaping machine wax stone condensation cured device, adopts layering heat-exchanger rig and technique, realizes paraffin continuous shaping machine low consumption, efficiently operation.
Technical solutions of the utility model: wax stone condensation cured realizes by layering heat-exchanger rig, the layering heat-exchanger rig Shi N of cold house layer track laying seal diaphragm (7), form the totally-enclosed cold wind condensing zone in top, ⑻He cold house, natural condensation district, bottom, cold house (6), assemble respectively natural condensation device, cold wind condensing unit, Bing Duige mechanism configuration artificial intelligence control system; The technological process of wax stone condensation cured is to enter outside the timely discharge chamber of high temperature substrate feed liquid wax heat of natural condensation mechanism, to make material wax in natural condensation state; Natural condensation material wax moves to cold wind condensing mechanism and carries out cold wind condensation cured.
Described natural condensation device comprise enclosed baffle (7), be arranged on natural condensation district side walls exhaust outlet (5) (4) and connected outdoor induced-draught fan (2) with exhaust duct (1).
Described cold wind condensing unit is included in to be installed semiclosed dividing plate in the middle of the L layer track of cold wind condensing zone in (6) and (9) forms upper air duct (21), lower air duct (10), (20) upper air duct (21) one end is connected with cold wind outlet, (11) lower air duct (10) one end is communicated with small-sized air-cooler evaporimeter nowel return air inlet, forms cold wind sealing and circulating passage.
The top box of described small-sized air-cooler evaporimeter be air-cooler (18), raising middle flask be provided with evaporimeter (12), nowel be return air inlet (11), by " three casees " closed assembly, formed, nowel suitable for reading with raising middle flask end opening, raising middle flask is suitable for reading is connected with top box end opening is corresponding, (20) top box one side cold wind outlet is connected with upper air duct (21) by bell mouth shape air duct, and (14) (12) evaporimeter be connected with small-sized refrigerating unit.
(14) described small-sized refrigerating unit is arranged on the position nearest apart from forming machine according to field condition is arbitrarily exposed, and refrigerant exit pipeline (17), (13) refrigerant inlet duct be connected with evaporimeter entrance, outlet (12) respectively.
Described artificial intelligence control system be by be arranged on respectively exhaust outlet (4), cold wind outlet (20) and refrigerant exit pipeline temperature sensor I (17) (3), temperature sensor III (19), temperature sensor II (15) and refrigerant exit pipeline pressure sensor (17) (16) form the subsystem of paraffin continuous shaping machine control system, install concentratedly and in same controller chassis, unify to coordinate with other subsystem, and can operate separately.
Paraffin continuous shaping machine wax stone condensation cured layering heat exchange is carried out according to following technological process, (8) 60 ℃～70 ℃ high temperature substrate feed liquid waxes (22) enter natural condensation district, be arranged on natural condensation district side walls (5) outer induced-draught fan (2) the hot-air of sucking-off natural condensation district in (8) by exhaust duct, (1) discharge, high temperature substrate feed liquid wax naturally cools to 40 ℃～50 ℃ and reaches natural condensation state; Enter afterwards cold wind condensing zone (6); Cold wind condensing zone (6) in cold wind be in the wind (21), lower air duct (10) in continuous circulation, make the wax of natural condensation state be cooled to 28 ℃～30 ℃ and reach curdled appearance.
(3) the temperature sensor I that (4) exhaust outlet is installed, detects (8) temperature of natural condensation district, and induced-draught fan motor foundation current natural condensation district (8) temperature height frequency control regulates suction air volume automatically; (19) the temperature sensor III that (20) cold wind outlet installs detects cold wind temperature, by air-cooler (18) motor variable-frequency speed-regulating regulate air quantity; The temperature sensor II that (17) intelligence control system installs according to refrigerant exit pipeline (15) with pressure sensor information (16), regulate refrigerant output quantity.
The utility model beneficial effect: 1. adopting small-sized refrigerating unit power of motor is that the supporting refrigeration unit power of motor of existing forming machine is below 30%, by production cycle 8400h calculating saving power consumption 705600KW～957600KW of forming machine; 2. small-sized refrigerating unit is lightweight, volume is little, do not need special-purpose factory building and too many connecting pipe, simple installation, a little repair, saves a large amount of engineering costs; 3. purchase cost is low, only accounts for 1/10 of existing refrigeration unit; 4. small-sized cold machine evaporimeter volume and weight and power of motor, than existing minimizing 50%, have reduced manufacturing cost and operating cost.
Accompanying drawing explanation
Fig. 1 is paraffin continuous shaping machine wax stone condensation cured apparatus structure schematic diagram;
Fig. 2 is paraffin continuous shaping machine wax stone condensation cured device cross-sectional structure schematic diagram.
In figure: exhaust duct 1, induced-draught fan 2, temperature sensor I 3, exhaust outlet 4, nature cooling zone side walls 5, cold wind condensing zone 6, seal diaphragm 7, natural condensation district 8, semitight dividing plate 9, lower air duct 10, return air inlet 11, evaporimeter 12, refrigerant inlet duct 13, refrigeration unit 14, temperature sensor II 15, pressure sensor 16, refrigerant exit pipeline 17, air-cooler 18, temperature sensor III 19, cold wind outlet 20, upper air duct 21, natural condensation liquid wax 22, cold wind condensation wax 23.
the specific embodiment
For further understanding paraffin continuous shaping machine wax stone condensation cured apparatus structure, be described with reference to the accompanying drawings as follows.
As shown in Figure 1, at the track N of cold house layer, lay and put seal diaphragm 7, natural condensation device, cold wind condensing unit assemble respectively in natural condensation district 8 and top, cold house totally-enclosed cold wind condensing zone 6th, two district that form bottom, cold house, and configure artificial intelligence control system.
In natural condensation district side walls 5, offer hot-air exhaust outlet 4, exhaust outlet 4 mounting temperature sensor I 3, exhaust outlet 4 walls are connected and installed induced-draught fan 2 and exhaust duct 1 outward, form natural condensation mechanism; As shown in Figure 2, when 60 ℃～70 ℃ high temperature substrate feed liquid waxes 22 enter natural condensation district 8 continuously, in this district, there is higher temperature, temperature sensor I 3 is about to difference variation information and passes at any time control system, exhaust outlet 4 starts by the instruction of setting, and adjusts induced-draught fan 2 motor speeds according to difference variation situation automatic frequency-conversion in this district, by exhaust duct 1, discharges in time hot gas, keep the temperature of setting in this district, make liquid wax naturally cool to 40 ℃～50 ℃ and reach natural condensation state.
As shown in Figure 2, a side in cold wind condensing zone 6 is installed small-sized air-cooler evaporimeter, " three casees " closed assembly, consist of, top box is that air-cooler 18, raising middle flask are provided with evaporimeter 12, nowel is return air inlet 11, nowel suitable for reading with raising middle flask end opening, raising middle flask is suitable for reading is connected with the mutual counterpart of top box end opening; Semiclosed dividing plate 9 is installed in the middle of L layer track in cold wind condensing zone 6 and is formed upper air duct 21, lower air duct 10, upper air duct 21 one end are connected with cold wind outlet 20, lower air duct 10 one end are communicated with small-sized air-cooler evaporimeter nowel return air inlet 11, form cold wind sealing and circulating passage; Evaporimeter 12 is connected with small-sized refrigerating unit 14 with refrigerant exit pipeline 17 by refrigerant inlet duct 13; Refrigerant exit pipeline 17 mounting temperature sensor II (15) with pressure sensor (16), by intelligence control system, regulate at any time cold medium flux, temperature, said apparatus forms cold wind condensing mechanism; The cold wind of-2 ℃～0 ℃ through semiclosed dividing plate 9 breach bafflings, returns return air inlet 11 through lower air duct 10 by cold wind outlet 20 corresponding opposite baffles that blow to upper air duct 21, and it is cooling again that cold wind temperature enters evaporimeter 12 after heating up, and by air-cooler 18, blown out and formed circulation cold airflow; As shown in Figure 2, the wax 23 that reaches natural condensation state enters cold wind condensing zone 6, cooling through circulation cold air, runs to cold house's outlet and reaches curdled appearance up to 28 ℃～30 ℃.
Claims (7)
1. a paraffin continuous shaping machine wax stone condensation cured device, it is characterized in that: described wax stone condensation cured device is layering heat-exchanger rig, at the N of cold house layer track laying seal diaphragm (7), form the totally-enclosed cold wind condensing zone in top, ⑻He cold house, natural condensation district, bottom, cold house (6), assemble respectively natural condensation device, cold wind condensing unit, Bing Duige mechanism configuration artificial intelligence control system.
2. paraffin continuous shaping machine wax stone condensation cured device according to claim 1, is characterized in that: described natural condensation device comprise enclosed baffle (7), be arranged on natural condensation district side walls exhaust outlet (5) (4) and connected outdoor induced-draught fan (2) with exhaust duct (1).
3. paraffin continuous shaping machine wax stone condensation cured device according to claim 1, it is characterized in that: described cold wind condensing unit is included in to be installed semiclosed dividing plate in the middle of the L layer track of cold wind condensing zone in (6) and (9) form upper air duct (21), lower air duct (10), (20) upper air duct (21) one end is connected with cold wind outlet, (11) lower air duct (10) one end is communicated with small-sized air-cooler evaporimeter nowel return air inlet, forms cold wind sealing and circulating passage.
4. paraffin continuous shaping machine wax stone condensation cured device according to claim 3, it is characterized in that: the top box of described small-sized air-cooler evaporimeter be air-cooler (18), raising middle flask be provided with evaporimeter (12), nowel be return air inlet (11), by " three casees " closed assembly, formed, nowel suitable for reading with raising middle flask end opening, raising middle flask is suitable for reading is connected with top box end opening is corresponding, (20) top box one side cold wind outlet is connected with upper air duct (21) by bell mouth shape air duct, and (14) (12) evaporimeter be connected with small-sized refrigerating unit.
5. paraffin continuous shaping machine wax stone condensation cured device according to claim 4, it is characterized in that: (14) described small-sized refrigerating unit is arranged on the position nearest apart from forming machine according to field condition is arbitrarily exposed, refrigerant exit pipeline (17), (13) refrigerant inlet duct be connected with entrance, the outlet (12) of evaporimeter in cold house respectively.
6. paraffin continuous shaping machine wax stone condensation cured device according to claim 1, it is characterized in that: described artificial intelligence control system be by be arranged on respectively exhaust outlet (4), refrigerant exit pipeline (17) and cold wind outlet temperature sensor I (20) (3), temperature sensor II (15), temperature sensor III (19) and be arranged on the subsystem that (16) refrigerant exit pipeline pressure sensor (17) forms paraffin continuous shaping machine control system, subsystem operations end is arranged in controller chassis.
7. paraffin continuous shaping machine wax stone condensation cured device according to claim 1, it is characterized in that: the temperature sensor I that (4) described exhaust outlet is installed (3), detect (8) temperature of natural condensation district, induced-draught fan motor foundation current natural condensation district (8) temperature height frequency control regulates suction air volume automatically; (19) the temperature sensor III that (20) air-cooler outlet installs detects cold wind temperature, by air-cooler (18) motor variable-frequency speed-regulating regulate air quantity; The temperature sensor II that (17) intelligence control system installs according to refrigerant exit pipeline (15) with pressure sensor information (16), regulate refrigerant output quantity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420065864.7U CN203779751U (en) | 2014-02-14 | 2014-02-14 | Paraffin block condensing and solidifying device for paraffin continuous molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420065864.7U CN203779751U (en) | 2014-02-14 | 2014-02-14 | Paraffin block condensing and solidifying device for paraffin continuous molding machine |
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| Publication Number | Publication Date |
|---|---|
| CN203779751U true CN203779751U (en) | 2014-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420065864.7U Expired - Fee Related CN203779751U (en) | 2014-02-14 | 2014-02-14 | Paraffin block condensing and solidifying device for paraffin continuous molding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103786289A (en) * | 2014-02-14 | 2014-05-14 | 大连天禄机电设备制造有限公司 | Paraffin block condensation curing device and process for continuous paraffin molding machine |
-
2014
- 2014-02-14 CN CN201420065864.7U patent/CN203779751U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103786289A (en) * | 2014-02-14 | 2014-05-14 | 大连天禄机电设备制造有限公司 | Paraffin block condensation curing device and process for continuous paraffin molding machine |
| CN103786289B (en) * | 2014-02-14 | 2016-01-20 | 大连天禄机电设备制造有限公司 | Paraffin continuous shaping machine wax stone condensation cured device and technique |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140820 Termination date: 20180214 |