CN103786289B - Paraffin continuous shaping machine wax stone condensation cured device and technique - Google Patents
Paraffin continuous shaping machine wax stone condensation cured device and technique Download PDFInfo
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- CN103786289B CN103786289B CN201410051262.0A CN201410051262A CN103786289B CN 103786289 B CN103786289 B CN 103786289B CN 201410051262 A CN201410051262 A CN 201410051262A CN 103786289 B CN103786289 B CN 103786289B
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Abstract
The present invention discloses a kind of paraffin continuous shaping machine wax stone condensation cured device and technique, realizes paraffin continuous shaping machine low consumption and runs.Concrete technical scheme: wax stone condensation cured is realized by layering heat-exchanger rig; At cold house's n-th layer track laying seal diaphragm (7), (8) (6) totally-enclosed cold wind condensing zone, assembles natural condensation device, cold wind condensing unit respectively with top to form natural condensation district, bottom, and to each mechanism configuration artificial intelligence control system; Cold wind condensing zone (6) in L layer track in the middle of semiclosed dividing plate is installed (9), form cold wind sealing and circulating passage; Condensation cured technological process to enter outside the natural condensation district timely discharge chamber of high temperature substrate feed liquid wax heat (8), to make material wax be in natural condensation state, move to cold wind condensing zone (6) through cold wind condensation cured.New beneficial effect of the present invention: adopt small-sized refrigerating unit to save power consumption 60%; Do not need special factory building and too many connecting pipe; Save a large amount of engineering cost; Purchase cost is low.
Description
Technical field
The present invention relates to wax stone condensation cured technical field, particularly layering heat exchange condensation cured wax stone device and technique in massive paraffin continuous forming machine production process.
Background technology
A whole set of high-power refrigeration unit is adopted and forming machine is supporting provides low-temperature receiver in existing massive paraffin continuous forming machine production technology, cold wind extensive sealing and circulating from top to bottom in whole cold house is made by being arranged on M group large area finned evaporator in cold house and M relatively high power blower fan, overall process heat exchange cooling is carried out from high temperature to low temperature to the material liquid wax entering cold house continuously, makes it become solid-state wax block from liquid condensation gradually.This kind of technique major defect: (1) refrigeration unit power of motor super large, power consumption are greatly, as medium-sized forming machine power consumption is respectively 280KW/h, 380KW/h; (2) refrigerating unit structure is huge, complicated, floor space large, need be arranged separately in special factory building, need configure a large amount of dedicated pipeline, need professional to nurse operation round the clock, and weight is large, and lifting installation, maintenance workload is large; (3) evaporimeter, air-cooler volume are greatly, and take up room in cold house large, air-cooler need configure relatively high power motor; (4) equipment purchasing expense and operating cost costliness.
Summary of the invention
The present invention discloses a kind of paraffin continuous shaping machine wax stone condensation cured device and technique, adopts layering heat-exchanger rig and technique, realizes paraffin continuous shaping machine low consumption, Effec-tive Function.
Technical solution of the present invention: wax stone condensation cured is realized by layering heat-exchanger rig, at cold house's n-th layer track laying seal diaphragm (7) layering heat-exchanger rig is, (8) totally-enclosed cold wind condensing zone is (6) with top, cold house to form natural condensation district, bottom, cold house, assemble natural condensation device, cold wind condensing unit respectively, and to each mechanism configuration artificial intelligence control system; The technological process of wax stone condensation cured to enter outside the timely discharge chamber of high temperature substrate feed liquid wax heat of natural condensation mechanism, to make material wax be in natural condensation state; Natural condensation material wax moves to cold wind condensing mechanism and carries out cold wind condensation cured.
Described natural condensation device comprise enclosed baffle (7), be arranged on natural condensation district side walls exhaust outlet (5) (4) and connected outdoor induced-draught fan (2) with exhaust duct (1).
Described cold wind condensing unit is included in the semiclosed dividing plate of installation in the middle of the (6) interior L layer track of cold wind condensing zone and (9) forms upper air duct (21), lower air duct (10), upper air duct (21) one end exports with cold wind and is (20) connected, (11) lower air duct (10) one end is communicated with small-sized air cooler evaporator nowel return air inlet, forms cold wind sealing and circulating passage.
The top box of described small-sized air cooler evaporator be air-cooler (18), raising middle flask be provided with evaporimeter (12), nowel be return air inlet (11), be made up of " three casees " closed assembly, nowel suitable for reading with raising middle flask end opening, raising middle flask is suitable for reading correspondingly with top box end opening is connected, (20) the cold wind outlet of top box side is connected with upper air duct (21) by bell mouth shape air duct, and (14) (12) evaporimeter be connected with small-sized refrigerating unit.
(14) described small-sized refrigerating unit is arranged on the nearest position of distance forming machine according to field condition is exposed arbitrarily, refrigerant exit pipeline (17), refrigerant inlet pipeline (13) respectively with evaporimeter entrance (12), export and be connected.
Described artificial intelligence control system be by be arranged on respectively exhaust outlet (4), cold wind outlet (20) and refrigerant exit pipeline temperature sensor I (17) (3), temperature sensor III (19), temperature sensor II (15) and refrigerant exit pipeline pressure sensor (17) (16) form the subsystem of paraffin continuous shaping machine control system, install concentratedly with other subsystem and carry out unifying to coordinate in same controller chassis, and can operate separately.
Paraffin continuous shaping machine wax stone condensation cured layering heat exchange is carried out according to following technological process, (8) 60 DEG C ~ 70 DEG C high temperature substrate feed liquid waxes (22) enter natural condensation district, be arranged on the (5) outer induced-draught fan of the natural condensation district side walls hot-air that (2) sucking-off natural condensation district is (8) interior (1) to be discharged by exhaust duct, high temperature substrate feed liquid wax naturally cools to 40 DEG C ~ 50 DEG C and reaches natural condensation state; Enter cold wind condensing zone afterwards (6); Cold wind condensing zone (6) in cold wind be in the wind (21), lower air duct (10) in continuous circulation, make the wax of natural condensation state be cooled to 28 DEG C ~ 30 DEG C and reach curdled appearance.
(3) the temperature sensor I that (4) exhaust outlet is installed, detects natural condensation district (8) temperature, induced-draught fan motor according to current natural condensation district (8) the frequency control of temperature height automatically regulate suction air volume; Cold wind exports the temperature sensor III (20) installed and (19) detects cold wind temperature, regulates air quantity by air-cooler 18 motor variable-frequency speed-regulating; The temperature sensor II (17) installed according to refrigerant exit pipeline of intelligence control system (15) with pressure sensor information (16), regulate refrigerant output quantity.
Beneficial effect of the present invention: 1. adopt small-sized refrigerating unit power of motor to be the supporting refrigeration unit power of motor less than 30% of existing forming machine, calculates by forming machine production cycle 8400h and saves power consumption 705600KW ~ 957600KW; 2. small-sized refrigerating unit is lightweight, volume is little, do not need special factory building and too many connecting pipe, simple installation, a little repair, saves a large amount of engineering cost; 3. purchase cost is low, only accounts for 1/10 of existing refrigeration unit; 4. small-sized cold machine evaporimeter volume and weight and power of motor are than existing minimizing 50%, reduce manufacturing cost and operating cost.
Accompanying drawing explanation
Fig. 1 is paraffin continuous shaping machine wax stone condensation cured apparatus structure schematic diagram;
Fig. 2 is cold house's vertical cross section schematic diagram.
In figure: exhaust duct 1, induced-draught fan 2, temperature sensor I 3, exhaust outlet 4, nature cooling zone side walls 5, cold wind condensing zone 6, seal diaphragm 7, natural condensation district 8, semitight dividing plate 9, lower air duct 10, return air inlet 11, evaporimeter 12, refrigerant inlet pipeline 13, refrigeration unit 14, temperature sensor II 15, pressure sensor 16, refrigerant exit pipeline 17, air-cooler 18, temperature sensor III 19, cold wind outlet 20, upper air duct 21, natural condensation liquid wax 22, cold wind condensation wax 23.
Detailed description of the invention
For understanding paraffin continuous shaping machine wax stone condensation cured apparatus structure and technological process further, be described with reference to the accompanying drawings as follows.
As shown in Figure 1, lay in cold house's track n-th layer and put seal diaphragm 7, natural condensation district 8 and top, cold house totally-enclosed cold wind condensing zone 6, two district forming bottom, cold house assembles natural condensation device, cold wind condensing unit respectively, and configures artificial intelligence control system.
Offer hot-air exhaust outlet 4 in natural condensation district side walls 5, exhaust outlet 4 mounting temperature sensor I 3, outside exhaust outlet 4 wall, be connected and installed induced-draught fan 2 and exhaust duct 1, composition natural condensation mechanism; As shown in Figure 2, when 60 DEG C ~ 70 DEG C high temperature substrate feed liquid waxes 22 enter natural condensation district 8 continuously, higher temperature is there is in this district, temperature sensor I 3 passes to control system at any time by difference variation information, exhaust outlet 4 starts by the instruction of setting, and according to difference variation situation automatic frequency-conversion adjustment induced-draught fan 2 motor speed in this district, discharges hot gas in time by exhaust duct 1, keep the temperature of setting in this district, make liquid wax naturally cool to 40 DEG C ~ 50 DEG C and reach natural condensation state.
As shown in Figure 1, small-sized air cooler evaporator is installed in side in cold wind condensing zone 6, be made up of " three casees " closed assembly, top box is air-cooler 18, raising middle flask is provided with evaporimeter 12, nowel is return air inlet 11, nowel suitable for reading with raising middle flask end opening, raising middle flask is suitable for reading is connected with the mutual counterpart of top box end opening; Semiclosed dividing plate 9 is installed in the middle of L layer track in cold wind condensing zone 6 and forms upper air duct 21, lower air duct 10, upper air duct 21 one end and cold wind export 20 and are connected, lower air duct 10 one end is communicated with small-sized air cooler evaporator nowel return air inlet 11, forms cold wind sealing and circulating passage; Evaporimeter 12 is connected with small-sized refrigerating unit 14 with refrigerant exit pipeline 17 by refrigerant inlet pipeline 13; Refrigerant exit pipeline 17 mounting temperature sensor II (15) with pressure sensor (16), regulate cold medium flux, temperature at any time by intelligence control system, said apparatus composition cold wind condensing mechanism; The cold wind of-2 DEG C ~ 0 DEG C exports 20 by cold wind and blows to the corresponding opposite baffle of upper air duct 21 through semiclosed dividing plate 9 breach baffling, returns return air inlet 11, enters evaporimeter 12 and cool after cold wind temperature, blown out form circulation cold airflow by air-cooler 18 through lower air duct 10; As shown in Figure 2, the wax 23 reaching natural condensation state enters cold wind condensing zone 6, through the cooling of circulation cold air, runs to cold house's outlet and reaches curdled appearance up to 28 DEG C ~ 30 DEG C.
Claims (7)
1. a paraffin continuous shaping machine wax stone condensation cured device, it is characterized in that: described wax stone condensation cured device is layering heat-exchanger rig, at cold house's n-th layer track laying seal diaphragm (7), (8) totally-enclosed cold wind condensing zone is (6) with top, cold house to form natural condensation district, bottom, cold house, assemble natural condensation device, cold wind condensing unit respectively, and to each mechanism configuration artificial intelligence control system;
Described natural condensation device comprise enclosed baffle (7), be arranged on natural condensation district side walls exhaust outlet (5) (4) and connected outdoor induced-draught fan (2) with exhaust duct (1);
Described cold wind condensing unit is included in the semiclosed dividing plate of installation in the middle of the (6) interior L layer track of cold wind condensing zone and (9) forms upper air duct (21), lower air duct (10), upper air duct (21) one end exports with cold wind and is (20) connected, (11) lower air duct (10) one end is communicated with the nowel return air inlet of small-sized air cooler evaporator, forms cold wind sealing and circulating passage; (14) (12) the evaporimeter of small-sized air cooler evaporator be connected with small-sized refrigerating unit.
2. paraffin continuous shaping machine wax stone condensation cured device according to claim 1, it is characterized in that: the top box of described small-sized air cooler evaporator be air-cooler (18), raising middle flask be provided with evaporimeter (12), nowel be return air inlet (11), be made up of " three casees " closed assembly, nowel suitable for reading with raising middle flask end opening, raising middle flask is suitable for reading correspondingly with top box end opening is connected, (20) cold wind outlet in top box side is connected with upper air duct (21) by bell mouth shape air duct.
3. paraffin continuous shaping machine wax stone condensation cured device according to claim 1, it is characterized in that: (14) described small-sized refrigerating unit is arranged on the nearest position of distance forming machine according to field condition is exposed arbitrarily, refrigerant exit pipeline (17), refrigerant inlet pipeline (13) respectively with the entrance (12) of evaporimeter in cold house, export and be connected.
4. paraffin continuous shaping machine wax stone condensation cured device according to claim 1, it is characterized in that: described artificial intelligence control system be by be arranged on respectively exhaust outlet (4), refrigerant exit pipeline (17) and cold wind outlet temperature sensor I (20) (3), temperature sensor II (15), temperature sensor III (19) and be arranged on the subsystem that (16) refrigerant exit pipeline pressure sensor (17) forms paraffin continuous shaping machine control system, install concentratedly with other subsystem and carry out unifying to coordinate in same controller chassis, and can operate separately.
5. paraffin continuous shaping machine wax stone condensation cured device according to claim 1, it is characterized in that: the temperature sensor I that (4) described exhaust outlet is installed (3), detect natural condensation district (8) temperature, induced-draught fan motor foundation natural condensation district (8) temperature height frequency control regulates suction air volume automatically; (19) the temperature sensor III that (20) air-cooler mouth is installed detects cold wind temperature, by air-cooler (18) machine frequency control adjustment air quantity; The temperature sensor II (17) installed according to refrigerant exit pipeline of intelligence control system (15) with pressure sensor information (16), regulate refrigerant output quantity.
6. adopt the wax stone condensation cured technique of paraffin continuous shaping machine wax stone condensation cured device described in claim 1, it is characterized in that: the technological process of described wax stone condensation cured to enter outside the timely discharge chamber of high temperature substrate feed liquid wax heat of natural condensation mechanism, to make material wax be in natural condensation state; Natural condensation material wax moves to cold wind condensing mechanism and carries out cold wind condensation cured.
7. wax stone condensation cured technique according to claim 6, it is characterized in that: described its flow process of condensation cured technique is as follows: (8) 60 DEG C ~ 70 DEG C high temperature substrate feed liquid waxes (22) enter natural condensation district, be arranged on the (5) outer induced-draught fan of the natural condensation district side walls hot-air that (2) sucking-off natural condensation district is (8) interior (1) to be discharged by exhaust duct, high temperature substrate feed liquid wax naturally cools to 40 DEG C ~ 50 DEG C and reaches natural condensation state; Enter cold wind condensing zone afterwards (6); Cold wind condensing zone (6) in cold wind be in the wind (21), lower air duct (10) in continuous circulation, make the wax of natural condensation state be cooled to 28 DEG C ~ 30 DEG C and reach curdled appearance.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410051262.0A CN103786289B (en) | 2014-02-14 | 2014-02-14 | Paraffin continuous shaping machine wax stone condensation cured device and technique |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410051262.0A CN103786289B (en) | 2014-02-14 | 2014-02-14 | Paraffin continuous shaping machine wax stone condensation cured device and technique |
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| CN103786289A CN103786289A (en) | 2014-05-14 |
| CN103786289B true CN103786289B (en) | 2016-01-20 |
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| CN104991584B (en) * | 2015-06-18 | 2017-05-10 | 昆山国显光电有限公司 | Temperature control system and UV curing device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2269950Y (en) * | 1996-08-29 | 1997-12-10 | 庄锡发 | Shoe-making cooling shaper with filter screen |
| CN201423733Y (en) * | 2009-05-08 | 2010-03-17 | 大连天禄机电设备制造有限公司 | Middle-sized paraffin continuous former |
| CN102975309A (en) * | 2012-11-30 | 2013-03-20 | 大连隆星新材料有限公司 | Simple air cooling device for paraffin molding |
| CN203779751U (en) * | 2014-02-14 | 2014-08-20 | 大连天禄机电设备制造有限公司 | Paraffin block condensing and solidifying device for paraffin continuous molding machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200456286Y1 (en) * | 2009-07-23 | 2011-10-21 | 서울과학기술대학교 산학협력단 | paraffin wax ring automatic cooling system for fiber coating |
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- 2014-02-14 CN CN201410051262.0A patent/CN103786289B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2269950Y (en) * | 1996-08-29 | 1997-12-10 | 庄锡发 | Shoe-making cooling shaper with filter screen |
| CN201423733Y (en) * | 2009-05-08 | 2010-03-17 | 大连天禄机电设备制造有限公司 | Middle-sized paraffin continuous former |
| CN102975309A (en) * | 2012-11-30 | 2013-03-20 | 大连隆星新材料有限公司 | Simple air cooling device for paraffin molding |
| CN203779751U (en) * | 2014-02-14 | 2014-08-20 | 大连天禄机电设备制造有限公司 | Paraffin block condensing and solidifying device for paraffin continuous molding machine |
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