CN203778436U - Arrangement structure of wash trough for double-ended bottle washing machine - Google Patents

Arrangement structure of wash trough for double-ended bottle washing machine Download PDF

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Publication number
CN203778436U
CN203778436U CN201420115800.3U CN201420115800U CN203778436U CN 203778436 U CN203778436 U CN 203778436U CN 201420115800 U CN201420115800 U CN 201420115800U CN 203778436 U CN203778436 U CN 203778436U
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CN
China
Prior art keywords
bottle
alkaline bath
trough
heat exchanger
potcher
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420115800.3U
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Chinese (zh)
Inventor
裔敏
刘会辽
张迎龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Newamstar Packagin Machinery Co Ltd
Original Assignee
Jiangsu Newamstar Packagin Machinery Co Ltd
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Application filed by Jiangsu Newamstar Packagin Machinery Co Ltd filed Critical Jiangsu Newamstar Packagin Machinery Co Ltd
Priority to CN201420115800.3U priority Critical patent/CN203778436U/en
Application granted granted Critical
Publication of CN203778436U publication Critical patent/CN203778436U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses an arrangement structure of a wash trough for a double-ended bottle washing machine. According to the arrangement structure, the alkaliconsumption can be greatly reduced. The arrangement structure comprises a bottle feeding end tank body, a first alkaline wash trough, a second alkaline wash trough, a third alkaline wash trough and a cooling and rinsing tank body, wherein a preimpregnation tank is arranged in the bottle feeding end tank body; a plurality of rinsing tanks are arranged in the cooling and rinsing tank body; the temperature of each rinsing tank is lower than the temperature of any one of the three alkaline wash troughs and is sequentially reduced along the cleaning sequence of bottles; a transitional tank is arranged between the first alkaline wash trough and the second alkaline wash trough; a heat exchanger is arranged in the third alkaline wash trough; a water inlet pipe is connected onto an inlet of the heat exchanger and is communicated with one rinsing tank in the cooling and rinsing tank body; a hot water pump is arranged on the water inlet pipe; a circulating water pipe with a circulating valve is arranged on an outlet of the heat exchanger; the circulating water pipe is communicated with the transitional tank; an overflow pipe overflowing toward the direction of the preimpregnation thank is arranged between the transitional tank and the preimpregnation tank.

Description

The arrangement of washing trough in a kind of double-end type bottle washing machine
Technical field
The utility model relates on glass bottle packaging production line the arrangement of washing trough in double-end type bottle washing machine.
Background technology
Double-end type bottle washing machine, because it has the advantages such as space availability ratio is high, can modularity assembled, is widely used in the glass bottle packaging production lines such as beer, beverage.In traditional double-end type bottle washing machine, the arrangement of washing trough comprises: the bottle-inlet end casing setting gradually along bottle cleaning sequence, the first alkaline bath, the second alkaline bath, the 3rd alkaline bath and cooling rinsing casing, in bottle-inlet end casing, be provided with pre-immersion trough, in cooling rinsing casing, be placed with some potchers, the temperature in each potcher all reduces along bottle cleaning sequence successively lower than the temperature in three alkaline baths and the temperature in each potcher.During cleaning, in pre-immersion trough, the first alkaline bath, the second alkaline bath, the 3rd alkaline bath, aqueous slkali is all housed, the temperature of general preimpregnation alkali in groove solution is lower than the temperature in first, second, third alkaline bath.In order to reduce production costs, most enterprises can use for many years outmoded, be difficult to the returnable bottle that cleans, in order to improve cleaning efficiency, conventionally all can improve as far as possible the temperature of aqueous slkali in first, second, third alkaline bath, temperature in three alkaline baths generally can reach 85 ℃ of left and right, simultaneously in order to prevent bottles break, bottle enters water temperature in that potcher of rinsing at first generally 60 ℃ of left and right.Need the bottle cleaning under the conveying of conveying device, be introduced into and in pre-immersion trough, carry out prerinse, then enter successively in the first alkaline bath, the second alkaline bath, the 3rd alkaline bath and further clean, then enter in cooling rinsing casing and be tentatively cooled to behind 75 ℃ of left and right, then enter successively and in each potcher, carry out rinsing cooling.In above-mentioned double-end type bottle washing machine there is following shortcoming in the arrangement of washing trough: after bottle prerinse, be introduced in the first alkaline bath and clean, therefore the interior dirt of the first alkaline bath is compared with second, the 3rd alkaline bath is many, what in the first alkaline bath, the washing vigor of aqueous slkali reduced is also the fastest, and and then enter second from washing bottle later in the first alkaline bath, in the 3rd alkaline bath, clean, bottle will certainly be brought the dirt in the first alkaline bath to second into like this, in the 3rd alkaline bath, make second, aqueous slkali is subject to after cross pollution also fast reducing of washing vigor in the 3rd alkaline bath, make the first alkaline bath, the second alkaline bath, the supplementary cycle of the aqueous slkali in the 3rd alkaline bath is short, thereby cause alkaline consumption in whole cleaning process greatly to improve, cleaning cost increases greatly.
Utility model content
The problem that the utility model need to solve: the arrangement that washing trough in a kind of a kind of double-end type bottle washing machine that can greatly reduce alkaline consumption is provided.
For addressing the above problem, the technical solution adopted in the utility model is: the arrangement of washing trough in a kind of double-end type bottle washing machine, comprise: the bottle-inlet end casing setting gradually along bottle cleaning sequence, the first alkaline bath, the second alkaline bath, the 3rd alkaline bath and cooling rinsing casing, in bottle-inlet end casing, be provided with pre-immersion trough, in cooling rinsing casing, be placed with some potchers, temperature in each potcher is all lower than the temperature in three alkaline baths, and the temperature in each potcher reduces successively along bottle cleaning sequence, between the first alkaline bath and the second alkaline bath, be provided with lead-over groove, in the 3rd alkaline bath, be provided with heat exchanger, in the import of heat exchanger, be connected with water inlet pipe, described water inlet pipe is connected with a potcher in cooling rinsing casing, on water inlet pipe, be provided with heat-exchanger pump, heat-exchanger pump constantly by the delivery in the potcher being connected with water inlet pipe to heat exchanger, in the outlet of heat exchanger, be provided with the circulating water pipe with circulating valve, described circulating water pipe is connected with lead-over groove, between lead-over groove and pre-immersion trough, be provided with to the overflow pipe of pre-immersion trough direction overflow.
Further, the arrangement of washing trough in aforesaid a kind of double-end type bottle washing machine, wherein, described heat exchanger is tubular heat exchanger.
Further, the arrangement of washing trough in aforesaid a kind of double-end type bottle washing machine, wherein, is provided with four potchers in rinsing casing.
Further, the arrangement of washing trough in aforesaid a kind of double-end type bottle washing machine, wherein, that potcher that water inlet pipe is the highest with temperature in cooling rinsing casing is connected.
Further, the arrangement of washing trough in aforesaid a kind of double-end type bottle washing machine, wherein, in bottle-inlet end casing, the below of pre-immersion trough is also provided with for accepting the scarfing cinder groove of the foreign material of pouring out from bottle, between pre-immersion trough and scarfing cinder groove, is provided with blow-off line.
The utility model has the advantages that: the bottle in the first alkaline bath washing be introduced in lead-over groove, carry out entering again after preliminary rinsing in the second alkaline bath, the 3rd alkaline bath, further clean and lead-over groove in water constantly upgrading, such cleaning can effectively prevent the dirt in the first alkaline bath to be brought in two alkaline baths that clean in rear road on the one hand, avoids second alkaline bath in the first alkaline bath Yu Hou road and the generation cross pollution between the 3rd alkaline bath; Can effectively avoid on the other hand more dirt to bring into the second alkaline bath and the 3rd alkaline bath; Above-mentioned 2 alkaline consumptions that can effectively reduce in the second alkaline bath and the 3rd alkaline bath, thus greatly reduce the alkaline consumption of whole cleaning process, also reduced the cleaning cost of bottle.
Accompanying drawing explanation
Fig. 1 is the structural representation of the arrangement of washing trough in a kind of double-end type bottle washing machine described in the utility model.
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment, the utility model is described in further detail.
As shown in Figure 1, the arrangement of washing trough in a kind of double-end type bottle washing machine, comprise: the bottle-inlet end casing 1 setting gradually along bottle cleaning sequence, the first alkaline bath 2, the second alkaline bath 3, the 3rd alkaline bath 4 and cooling rinsing casing 5, in bottle-inlet end casing 1, be provided with pre-immersion trough 6, in cooling rinsing casing 5, be placed with some potchers, in the present embodiment, according to rinsing, need to lower the temperature in rinsing casing 5 and be provided with four potchers, four potchers are followed successively by according to the sequencing of bottle cleaning: the first potcher 71, the second potcher 72, the 3rd potcher 73, the 4th potcher 74, temperature in four potchers is all lower than the temperature in three alkaline baths, and the sequencing that the temperature in four potchers is cleaned along bottle reduces successively, the temperature in the first potcher 71 is the highest, temperature in the 4th potcher 74 is minimum.Between the first alkaline bath 2 and the second alkaline bath 3, be provided with lead-over groove 12, in the 3rd alkaline bath 4, be provided with heat exchanger, in the present embodiment, heat exchanger is tubular heat exchanger 8, in the import of tubular heat exchanger 8, be connected with water inlet pipe 9, in the present embodiment, water inlet pipe 9 is connected with the first potcher 71, on water inlet pipe 9, be provided with heat-exchanger pump 10, heat-exchanger pump 10 constantly by the delivery in the first potcher 71 to tubular heat exchanger 8, in the outlet of tubular heat exchanger 8, be provided with circulating water pipe 11, described circulating water pipe 11 is connected with lead-over groove 12, on circulating water pipe 11, be provided with circulating valve 13, between described lead-over groove 12 and pre-immersion trough 6, be provided with to the overflow pipe 14 of pre-immersion trough 6 direction overflows.In addition, in the present embodiment, the below of the interior pre-immersion trough 6 of bottle-inlet end casing 1 is also provided with for accepting the scarfing cinder groove 15 of the foreign material of pouring out from bottle, between pre-immersion trough 6 and scarfing cinder groove 15, is provided with blow-off line 16.
Operation principle is as follows: during cleaning, pre-immersion trough 6, the first alkaline bath 2, the second alkaline bath 3, the interior debita spissitudo that is equipped with respectively of the 3rd alkaline bath 4, the aqueous slkali of proper temperature, the temperature control of general aqueous slkali is at 80 ℃~85 ℃, in lead-over groove 12, put into 70 ℃~80 ℃ clear water of suitable water level, the first potcher 71, the second potcher 72, the 3rd potcher 73, the 4th potcher 74 is interior constantly fills into respectively the clear water that temperature reduces successively, temperature in general the first potcher 71 can be controlled at 60 ℃ of left and right, temperature in the second potcher 72 can be controlled at 55 ℃ of left and right, temperature in the 3rd potcher 73 can be controlled at 40 ℃ of left and right, temperature in the 4th potcher 74 can be controlled at 35 ℃ of left and right.Open circulating valve 13, start heat-exchanger pump 10, hot water in the first potcher 71 is in heat-exchanger pump 10 pumpings enter to the tubular heat exchanger 8 in the 3rd alkaline bath 4, after entering hot water in tubular heat exchanger 8 and the aqueous slkali generation heat exchange in the 3rd alkaline bath 4, temperature raises, hot water after temperature raises constantly flows in lead-over groove 12 from circulating water pipe 11, thereby make the water temperature rising in lead-over groove 12 maintain 70 ℃~80 ℃, sewage in lead-over groove 12 constantly flows to pre-immersion trough 6 from overflow pipe 14, then from blow-off line 16, enter to scarfing cinder groove 15, again from scarfing cinder groove 15 device for transferring.The bottle that need to clean is introduced in pre-immersion trough 6 and carries out prerinse under the conveying of conveying device, bottle after prerinse is introduced in the first alkaline bath 2 and cleans, in conveying device, bottle is inverted to bottle in the course of conveying of the first alkaline bath 2 by pre-immersion trough 6, foreign material in bottle can fall in scarfing cinder groove 15 in bottle like this, thereby can tentatively the foreign material in bottle be discharged, bottle from the interior cleaning of the first alkaline bath 2 is complete enters and in lead-over groove 12, carries out first rinsing, bottle after first rinsing enters the second alkaline bath 3 more successively, in the 3rd alkaline bath, 4 laggard row further clean, then enter again the 5 interior preliminary coolings of cooling rinsing casing, bottle after preliminary cooling enters the first potcher 71 more successively, the second potcher 72, the 3rd potcher 73, the interior rinsing cooling of the 4th potcher 74.
In above-mentioned cleaning process, bottle from the interior washing of the first alkaline bath 2 be introduced in lead-over groove 12, carry out entering again after preliminary rinsing in the second alkaline bath 3, the 3rd alkaline bath 4, further clean and lead-over groove 12 in water constantly upgrading, the benefit of cleaning is like this: one, can effectively prevent the dirt in the first alkaline bath 2 to be brought in two alkaline baths that clean in rear road, avoid, between second alkaline bath 3 in the first alkaline bath 2 Yu Hou roads and the 3rd alkaline bath 4, cross pollution occurs; Two, can effectively avoid more dirt to bring into the second alkaline bath 3 and the 3rd alkaline bath 4; Above 2 alkaline consumptions that can effectively reduce in the second alkaline bath 3 and the 3rd alkaline bath 4, thus greatly reduce the alkaline consumption of whole cleaning process, also reduced the cleaning cost of bottle.In addition, hot water in the first potcher 71 constantly enter in tubular heat exchanger 8 with the 3rd alkaline bath 4 in aqueous slkali carry out heat exchange after temperature raise, and then be delivered in lead-over groove 12, can make the water temperature in lead-over groove 12 raise and maintain 70 ℃~80 ℃ so on the one hand, improve the efficiency of the preliminary rinsing of bottle, can effectively reduce the temperature in the 3rd alkaline bath 4 on the other hand, reduce the bottle destroying rate of bottle.

Claims (5)

1. the arrangement of washing trough in a double-end type bottle washing machine, comprise: the bottle-inlet end casing setting gradually along bottle cleaning sequence, the first alkaline bath, the second alkaline bath, the 3rd alkaline bath and cooling rinsing casing, in bottle-inlet end casing, be provided with pre-immersion trough, in cooling rinsing casing, be placed with some potchers, temperature in each potcher is all lower than the temperature in three alkaline baths, and the temperature in each potcher reduces successively along bottle cleaning sequence, it is characterized in that: between the first alkaline bath and the second alkaline bath, be provided with lead-over groove, in the 3rd alkaline bath, be provided with heat exchanger, in the import of heat exchanger, be connected with water inlet pipe, described water inlet pipe is connected with a potcher in cooling rinsing casing, on water inlet pipe, be provided with heat-exchanger pump, heat-exchanger pump constantly by the delivery in the potcher being connected with water inlet pipe to heat exchanger, in the outlet of heat exchanger, be provided with the circulating water pipe with circulating valve, described circulating water pipe is connected with lead-over groove, between lead-over groove and pre-immersion trough, be provided with to the overflow pipe of pre-immersion trough direction overflow.
2. the arrangement of washing trough in a kind of double-end type bottle washing machine according to claim 1, is characterized in that: described heat exchanger is tubular heat exchanger.
3. the arrangement of washing trough in a kind of double-end type bottle washing machine according to claim 1 and 2, is characterized in that: in rinsing casing, be provided with four potchers.
4. the arrangement of washing trough in a kind of double-end type bottle washing machine according to claim 1 and 2, is characterized in that: that potcher that water inlet pipe is the highest with temperature in cooling rinsing casing is connected.
5. the arrangement of washing trough in a kind of double-end type bottle washing machine according to claim 1 and 2, it is characterized in that: in bottle-inlet end casing, the below of pre-immersion trough is also provided with for accepting the scarfing cinder groove of the foreign material of pouring out from bottle, between pre-immersion trough and scarfing cinder groove, be provided with blow-off line.
CN201420115800.3U 2014-03-14 2014-03-14 Arrangement structure of wash trough for double-ended bottle washing machine Expired - Fee Related CN203778436U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420115800.3U CN203778436U (en) 2014-03-14 2014-03-14 Arrangement structure of wash trough for double-ended bottle washing machine

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Application Number Priority Date Filing Date Title
CN201420115800.3U CN203778436U (en) 2014-03-14 2014-03-14 Arrangement structure of wash trough for double-ended bottle washing machine

Publications (1)

Publication Number Publication Date
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103909082A (en) * 2014-03-14 2014-07-09 江苏新美星包装机械股份有限公司 Washing groove arrangement structure in a double-end type bottle washer
CN105457958A (en) * 2015-12-29 2016-04-06 南京乐惠轻工装备制造有限公司 Energy saving system for bottle washing machine
CN113195119A (en) * 2018-12-13 2021-07-30 西德尔线路和隧道解决方案公司 Cleaning machine for cleaning empty containers and method for operating the same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103909082A (en) * 2014-03-14 2014-07-09 江苏新美星包装机械股份有限公司 Washing groove arrangement structure in a double-end type bottle washer
CN103909082B (en) * 2014-03-14 2015-11-04 江苏新美星包装机械股份有限公司 The arrangement of washing trough in a kind of double-end type bottle washing machine
CN105457958A (en) * 2015-12-29 2016-04-06 南京乐惠轻工装备制造有限公司 Energy saving system for bottle washing machine
CN113195119A (en) * 2018-12-13 2021-07-30 西德尔线路和隧道解决方案公司 Cleaning machine for cleaning empty containers and method for operating the same
CN113195119B (en) * 2018-12-13 2023-03-14 西德尔线路和隧道解决方案公司 Cleaning machine for cleaning empty containers and method for operating the same

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140820

Termination date: 20160314