CN103909082A - Washing groove arrangement structure in a double-end type bottle washer - Google Patents
Washing groove arrangement structure in a double-end type bottle washer Download PDFInfo
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- CN103909082A CN103909082A CN201410094251.0A CN201410094251A CN103909082A CN 103909082 A CN103909082 A CN 103909082A CN 201410094251 A CN201410094251 A CN 201410094251A CN 103909082 A CN103909082 A CN 103909082A
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- groove
- bottle
- alkaline bath
- rinsing
- heat exchanger
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/22—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by soaking alone
- B08B9/24—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by soaking alone and having conveyors
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- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a washing groove arrangement structure in a double-end type bottle washer, which can greatly reduce alkali consumption. The washing groove arrangement structure comprises a bottle feeding end box, a first alkaline bath groove, a second alkaline bath groove, a third alkaline bath groove and a cooling and rinsing box, wherein a presoaking groove is arranged in the bottle feeding end box, a plurality of rinsing grooves are distributed in the cooling and rinsing box, temperature in each rinsing groove is lower than temperatures in the three alkali bath grooves, the temperatures in the rinsing grooves are sequentially lowered along the cleaning sequence of bottles, a transition groove is arranged between the first alkali bath groove and a second alkali bath groove, a heat exchanger is arranged in the third alkali bath groove, the inlet of the heat exchanger is connected with a water inlet pipe, the water inlet pipe is communicated with one rinsing groove in the cooling and rinsing box, the water inlet pipe is provided with a hot water pump, the outlet of the heat exchanger is provided with a circulating water pipe with a circulating valve, the circulating water pipe is communicated with the transition groove, and an overflow pipe for overflowing towards the direction of the presoaking groove is arranged between the transition groove and the presoaking groove.
Description
Technical field
The present invention relates on glass bottle packaging production line the arrangement of washing trough in double-end type bottle washing machine.
Background technology
Double-end type bottle washing machine, because it has the advantages such as space availability ratio is high, can modularity assembled, is widely used in the glass bottle packaging production line such as beer, beverage.In traditional double-end type bottle washing machine, the arrangement of washing trough comprises: the bottle-inlet end casing, the first alkaline bath, the second alkaline bath, the 3rd alkaline bath and the cooling rinsing casing that set gradually along bottle cleaning sequence, in bottle-inlet end casing, be provided with pre-immersion trough, in cooling rinsing casing, be placed with some potchers, the temperature in each potcher all reduces along bottle cleaning sequence successively lower than the temperature in temperature and each potcher in three alkaline baths.When cleaning, in pre-immersion trough, the first alkaline bath, the second alkaline bath, the 3rd alkaline bath, aqueous slkali is all housed, the temperature of general preimpregnation alkali in groove solution is lower than the temperature in first, second, third alkaline bath.In order to reduce production costs, most enterprises can use for many years outmoded, be difficult to clean returnable bottle, in order to improve cleaning efficiency, conventionally all can improve as far as possible the temperature of aqueous slkali in first, second, third alkaline bath, temperature in three alkaline baths generally can reach 85 DEG C of left and right, simultaneously in order to prevent bottles break, bottle enters water temperature in that potcher of rinsing at first generally 60 DEG C of left and right.Need the bottle cleaning under the conveying of conveying device, be introduced into and in pre-immersion trough, carry out prerinse, then enter successively in the first alkaline bath, the second alkaline bath, the 3rd alkaline bath and further clean, then enter in cooling rinsing casing and be tentatively cooled to behind 75 DEG C of left and right, then enter successively and in each potcher, carry out rinsing cooling.In above-mentioned double-end type bottle washing machine there is following shortcoming in the arrangement of washing trough: after bottle prerinse, be introduced in the first alkaline bath and clean, therefore the interior dirt of the first alkaline bath is compared with second, the 3rd alkaline bath is many, what in the first alkaline bath, the washing vigor of aqueous slkali reduced is also the fastest, and and then enter second from washing bottle later in the first alkaline bath, in the 3rd alkaline bath, clean, bottle will certainly be brought the dirt in the first alkaline bath to second into like this, in the 3rd alkaline bath, make second, aqueous slkali is subject to also fast reducing of washing vigor after cross pollution in the 3rd alkaline bath, make the first alkaline bath, the second alkaline bath, the supplementary cycle of the aqueous slkali in the 3rd alkaline bath is short, thereby cause alkaline consumption in whole cleaning process greatly to improve, cleaning cost increases greatly.
Summary of the invention
The problem that the present invention need to solve: the arrangement that washing trough in a kind of a kind of double-end type bottle washing machine that can greatly reduce alkaline consumption is provided.
For addressing the above problem, the technical solution used in the present invention is: the arrangement of washing trough in a kind of double-end type bottle washing machine, comprise: the bottle-inlet end casing setting gradually along bottle cleaning sequence, the first alkaline bath, the second alkaline bath, the 3rd alkaline bath and cooling rinsing casing, in bottle-inlet end casing, be provided with pre-immersion trough, in cooling rinsing casing, be placed with some potchers, temperature in each potcher is all lower than the temperature in three alkaline baths, and the temperature in each potcher reduces successively along bottle cleaning sequence, between the first alkaline bath and the second alkaline bath, be provided with lead-over groove, in the 3rd alkaline bath, be provided with heat exchanger, in the import of heat exchanger, be connected with water inlet pipe, described water inlet pipe is connected with a potcher in cooling rinsing casing, on water inlet pipe, be provided with heat-exchanger pump, heat-exchanger pump constantly by the delivery in the potcher being connected with water inlet pipe to heat exchanger, in the outlet of heat exchanger, be provided with the circulating water pipe with circulating valve, described circulating water pipe is connected with lead-over groove, between lead-over groove and pre-immersion trough, be provided with to the overflow pipe of pre-immersion trough direction overflow.
Further, the arrangement of washing trough in aforesaid a kind of double-end type bottle washing machine, wherein, described heat exchanger is tubular heat exchanger.
Further, the arrangement of washing trough in aforesaid a kind of double-end type bottle washing machine, wherein, is provided with four potchers in rinsing casing.
Further, the arrangement of washing trough in aforesaid a kind of double-end type bottle washing machine, wherein, that potcher that water inlet pipe is the highest with temperature in cooling rinsing casing is connected.
Further, the arrangement of washing trough in aforesaid a kind of double-end type bottle washing machine, wherein, in bottle-inlet end casing, the below of pre-immersion trough is also provided with the scarfing cinder groove for accepting the foreign material of pouring out from bottle, between pre-immersion trough and scarfing cinder groove, is provided with blow-off line.
Advantage of the present invention is: the bottle in the first alkaline bath washing be introduced in lead-over groove, carry out entering again after preliminary rinsing in the second alkaline bath, the 3rd alkaline bath, further clean and lead-over groove in water constantly upgrading, such cleaning can effectively prevent the dirt in the first alkaline bath to be brought in two alkaline baths that clean in rear road on the one hand, avoids the generation cross pollution between the second alkaline bath and the 3rd alkaline bath in the first alkaline bath Yu Hou road; Can effectively avoid on the other hand more dirt to bring into the second alkaline bath and the 3rd alkaline bath; Above-mentioned 2 alkaline consumptions that can effectively reduce in the second alkaline bath and the 3rd alkaline bath, thus greatly reduce the alkaline consumption of whole cleaning process, also reduce the cleaning cost of bottle.
Brief description of the drawings
Fig. 1 is the structural representation of the arrangement of washing trough in a kind of double-end type bottle washing machine of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing and preferred embodiment, the present invention is described in further detail.
As shown in Figure 1, the arrangement of washing trough in a kind of double-end type bottle washing machine, comprise: the bottle-inlet end casing 1 setting gradually along bottle cleaning sequence, the first alkaline bath 2, the second alkaline bath 3, the 3rd alkaline bath 4 and cooling rinsing casing 5, in bottle-inlet end casing 1, be provided with pre-immersion trough 6, in cooling rinsing casing 5, be placed with some potchers, in the present embodiment, need to lower the temperature in rinsing casing 5 and be provided with four potchers according to rinsing, four potchers are followed successively by according to the sequencing of bottle cleaning: the first potcher 71, the second potcher 72, the 3rd potcher 73, the 4th potcher 74, temperature in four potchers is all lower than the temperature in three alkaline baths, and the sequencing that the temperature in four potchers is cleaned along bottle reduces successively, the temperature in the first potcher 71 is the highest, temperature in the 4th potcher 74 is minimum.Between the first alkaline bath 2 and the second alkaline bath 3, be provided with lead-over groove 12, in the 3rd alkaline bath 4, be provided with heat exchanger, in the present embodiment, heat exchanger is tubular heat exchanger 8, in the import of tubular heat exchanger 8, be connected with water inlet pipe 9, in the present embodiment, water inlet pipe 9 is connected with the first potcher 71, on water inlet pipe 9, be provided with heat-exchanger pump 10, heat-exchanger pump 10 constantly by the delivery in the first potcher 71 to tubular heat exchanger 8, in the outlet of tubular heat exchanger 8, be provided with circulating water pipe 11, described circulating water pipe 11 is connected with lead-over groove 12, on circulating water pipe 11, be provided with circulating valve 13, between described lead-over groove 12 and pre-immersion trough 6, be provided with to the overflow pipe 14 of pre-immersion trough 6 direction overflows.In addition, in the present embodiment, the below of the interior pre-immersion trough 6 of bottle-inlet end casing 1 is also provided with the scarfing cinder groove 15 for accepting the foreign material of pouring out from bottle, between pre-immersion trough 6 and scarfing cinder groove 15, is provided with blow-off line 16.
Operation principle is as follows: when cleaning, pre-immersion trough 6, the first alkaline bath 2, the second alkaline bath 3, the interior debita spissitudo that is equipped with respectively of the 3rd alkaline bath 4, the aqueous slkali of proper temperature, the temperature control of general aqueous slkali is at 80 DEG C～85 DEG C, in lead-over groove 12, put into 70 DEG C～80 DEG C clear water of suitable water level, the first potcher 71, the second potcher 72, the 3rd potcher 73, the 4th potcher 74 is interior constantly fills into respectively the clear water that temperature reduces successively, temperature in general the first potcher 71 can be controlled at 60 DEG C of left and right, temperature in the second potcher 72 can be controlled at 55 DEG C of left and right, temperature in the 3rd potcher 73 can be controlled at 40 DEG C of left and right, temperature in the 4th potcher 74 can be controlled at 35 DEG C of left and right.Open circulating valve 13, start heat-exchanger pump 10, hot water in the first potcher 71 is entered in the tubular heat exchanger 8 in the 3rd alkaline bath 4 by heat-exchanger pump 10 pumpings, after entering the aqueous slkali generation heat exchange in hot water and the 3rd alkaline bath 4 in tubular heat exchanger 8, temperature raises, hot water after temperature raises constantly flows in lead-over groove 12 from circulating water pipe 11, thereby make the water temperature rising in lead-over groove 12 maintain 70 DEG C～80 DEG C, sewage in lead-over groove 12 constantly flows to pre-immersion trough 6 from overflow pipe 14, then enter to scarfing cinder groove 15 from blow-off line 16, again from scarfing cinder groove 15 device for transferring.The bottle that need to clean is introduced in pre-immersion trough 6 and carries out prerinse under the conveying of conveying device, bottle after prerinse is introduced in the first alkaline bath 2 and cleans, in conveying device, bottle is inverted to bottle in the course of conveying of the first alkaline bath 2 by pre-immersion trough 6, foreign material in bottle can fall in scarfing cinder groove 15 in bottle like this, thereby can tentatively the foreign material in bottle be discharged, bottle from the interior cleaning of the first alkaline bath 2 is complete enters and in lead-over groove 12, carries out first rinsing, bottle after first rinsing enters the second alkaline bath 3 more successively, in the 3rd alkaline bath, 4 laggard row further clean, then enter again the 5 interior preliminary coolings of cooling rinsing casing, bottle after preliminary cooling enters the first potcher 71 more successively, the second potcher 72, the 3rd potcher 73, the interior rinsing cooling of the 4th potcher 74.
In above-mentioned cleaning process, bottle from the interior washing of the first alkaline bath 2 be introduced in lead-over groove 12, carry out entering again after preliminary rinsing in the second alkaline bath 3, the 3rd alkaline bath 4, further clean and lead-over groove 12 in water constantly upgrading, the benefit of cleaning is like this: one, can effectively prevent the dirt in the first alkaline bath 2 to be brought in two alkaline baths that clean in rear road, avoid, between second alkaline bath 3 in the first alkaline bath 2 Yu Hou roads and the 3rd alkaline bath 4, cross pollution occurs; Two, can effectively avoid more dirt to bring into the second alkaline bath 3 and the 3rd alkaline bath 4; Above 2 alkaline consumptions that can effectively reduce in the second alkaline bath 3 and the 3rd alkaline bath 4, thus greatly reduce the alkaline consumption of whole cleaning process, also reduce the cleaning cost of bottle.In addition, hot water in the first potcher 71 constantly enter in tubular heat exchanger 8 with the 3rd alkaline bath 4 in aqueous slkali carry out heat exchange after temperature raise, and then be delivered in lead-over groove 12, can make the water temperature in lead-over groove 12 raise and maintain 70 DEG C～80 DEG C so on the one hand, improve the efficiency of the preliminary rinsing of bottle, can effectively reduce on the other hand the temperature in the 3rd alkaline bath 4, reduce the bottle destroying rate of bottle.
Claims (5)
1. the arrangement of washing trough in a double-end type bottle washing machine, comprise: the bottle-inlet end casing setting gradually along bottle cleaning sequence, the first alkaline bath, the second alkaline bath, the 3rd alkaline bath and cooling rinsing casing, in bottle-inlet end casing, be provided with pre-immersion trough, in cooling rinsing casing, be placed with some potchers, temperature in each potcher is all lower than the temperature in three alkaline baths, and the temperature in each potcher reduces successively along bottle cleaning sequence, it is characterized in that: between the first alkaline bath and the second alkaline bath, be provided with lead-over groove, in the 3rd alkaline bath, be provided with heat exchanger, in the import of heat exchanger, be connected with water inlet pipe, described water inlet pipe is connected with a potcher in cooling rinsing casing, on water inlet pipe, be provided with heat-exchanger pump, heat-exchanger pump constantly by the delivery in the potcher being connected with water inlet pipe to heat exchanger, in the outlet of heat exchanger, be provided with the circulating water pipe with circulating valve, described circulating water pipe is connected with lead-over groove, between lead-over groove and pre-immersion trough, be provided with to the overflow pipe of pre-immersion trough direction overflow.
2. the arrangement of washing trough in a kind of double-end type bottle washing machine according to claim 1, is characterized in that: described heat exchanger is tubular heat exchanger.
3. the arrangement of washing trough in a kind of double-end type bottle washing machine according to claim 1 and 2, is characterized in that: in rinsing casing, be provided with four potchers.
4. the arrangement of washing trough in a kind of double-end type bottle washing machine according to claim 1 and 2, is characterized in that: that potcher that water inlet pipe is the highest with temperature in cooling rinsing casing is connected.
5. the arrangement of washing trough in a kind of double-end type bottle washing machine according to claim 1 and 2, it is characterized in that: in bottle-inlet end casing, the below of pre-immersion trough is also provided with the scarfing cinder groove for accepting the foreign material of pouring out from bottle, between pre-immersion trough and scarfing cinder groove, be provided with blow-off line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410094251.0A CN103909082B (en) | 2014-03-14 | 2014-03-14 | The arrangement of washing trough in a kind of double-end type bottle washing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410094251.0A CN103909082B (en) | 2014-03-14 | 2014-03-14 | The arrangement of washing trough in a kind of double-end type bottle washing machine |
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| Publication Number | Publication Date |
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| CN103909082A true CN103909082A (en) | 2014-07-09 |
| CN103909082B CN103909082B (en) | 2015-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410094251.0A Active CN103909082B (en) | 2014-03-14 | 2014-03-14 | The arrangement of washing trough in a kind of double-end type bottle washing machine |
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| CN (1) | CN103909082B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108421786A (en) * | 2018-05-16 | 2018-08-21 | 合肥欧力杰工程技术有限公司 | A kind of cleaning of beer, sterilization heat-exchange system |
| CN109200297A (en) * | 2018-09-03 | 2019-01-15 | 江苏新美星包装机械股份有限公司 | Spraying cooler |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4400871A1 (en) * | 1993-09-19 | 1994-09-22 | Ludwig Bohrer | Device for washing or cleaning bottle cases |
| CN200948464Y (en) * | 2006-08-25 | 2007-09-19 | 广东轻工机械二厂有限公司 | Bottle transmitting mechanism of the double-end type bottle washing machine |
| CN200948463Y (en) * | 2006-08-25 | 2007-09-19 | 广东轻工机械二厂有限公司 | Double-end type bottle washing machine |
| CN201008865Y (en) * | 2006-08-25 | 2008-01-23 | 广东轻工机械二厂有限公司 | Immersing-spraying device of bottle washing machine |
| CN203778436U (en) * | 2014-03-14 | 2014-08-20 | 江苏新美星包装机械股份有限公司 | Arrangement structure of wash trough for double-ended bottle washing machine |
-
2014
- 2014-03-14 CN CN201410094251.0A patent/CN103909082B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4400871A1 (en) * | 1993-09-19 | 1994-09-22 | Ludwig Bohrer | Device for washing or cleaning bottle cases |
| CN200948464Y (en) * | 2006-08-25 | 2007-09-19 | 广东轻工机械二厂有限公司 | Bottle transmitting mechanism of the double-end type bottle washing machine |
| CN200948463Y (en) * | 2006-08-25 | 2007-09-19 | 广东轻工机械二厂有限公司 | Double-end type bottle washing machine |
| CN201008865Y (en) * | 2006-08-25 | 2008-01-23 | 广东轻工机械二厂有限公司 | Immersing-spraying device of bottle washing machine |
| CN203778436U (en) * | 2014-03-14 | 2014-08-20 | 江苏新美星包装机械股份有限公司 | Arrangement structure of wash trough for double-ended bottle washing machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108421786A (en) * | 2018-05-16 | 2018-08-21 | 合肥欧力杰工程技术有限公司 | A kind of cleaning of beer, sterilization heat-exchange system |
| CN109200297A (en) * | 2018-09-03 | 2019-01-15 | 江苏新美星包装机械股份有限公司 | Spraying cooler |
| CN109200297B (en) * | 2018-09-03 | 2023-09-08 | 江苏新美星包装机械股份有限公司 | Spray cooler |
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| Publication number | Publication date |
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| CN103909082B (en) | 2015-11-04 |
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