CN203776148U - Cigarette paper tension control device and cigarette making machine system - Google Patents
Cigarette paper tension control device and cigarette making machine system Download PDFInfo
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- CN203776148U CN203776148U CN201420020659.9U CN201420020659U CN203776148U CN 203776148 U CN203776148 U CN 203776148U CN 201420020659 U CN201420020659 U CN 201420020659U CN 203776148 U CN203776148 U CN 203776148U
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- paper
- cigarette
- paper tension
- tension control
- control device
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Abstract
The utility model discloses a cigarette paper tension control device which comprises a paper tension detection mechanism, a PID controller and a paper tension control mechanism, wherein the paper tension detection mechanism transmits the detected tension signal to the PID controller; the PID controller receives the tension signal and outputs and transmits the generated control signal to the paper tension control mechanism; the paper tension detection mechanism detects the cigarette paper tension of a paper plate of a cigarette making machine; through fuzzy PID regulation, the torque of a hysteresis brake in the paper tension control mechanism is controlled to realize tension balance of the paper plate; the whole mechanism is simple and practical in structure and stable and reliable in operation. The utility model also discloses a cigarette making machine system comprising the cigarette paper tension control device; by adopting the cigarette paper tension control device in the cigarette making machine system, the tension of the cigarette paper is stable in the production process, the paper is not easily broken, frequent strip running is avoided, the phenomenon of shutdown in the production process of the cigarette making machine system is greatly reduced, and the production efficiency of the cigarette making machine is remarkably improved.
Description
Technical field
The utility model relates to technical field of cigarettes, relates in particular to a kind of cigarette paper tension control device and cigarette machine system.
Background technology
In recent years, production of cigarettes technology development, particularly the gentle production management level of IT application of production of cigarettes Automated water improves constantly, Ge Yan factory has proposed renewal, higher, more strict demand to cigarette machine performance, in existing cigarette machine system, cigarette paper tension control device is still controlled by mechanical type brake block, the cigarette machine system mechanics of this mode is adjusted loaded down with trivial details, expends the plenty of time; The tension stability of cigarette paper is not high, and cigarette quality is produced in impact; Tension force changes frequently makes cigarette paper easily run bar, falls low smoke yield efficiency; Mechanically adjustment is slightly not in place will cause disconnected paper phenomenon, and machine cannot be worked.
Utility model content
The purpose of this utility model is to overcome the shortcoming and defect of above-mentioned prior art, and a kind of cigarette paper tension control device is provided, and this device can be realized the stable of cigarette paper power in cigarette machine system, improves the production efficiency of cigarette machine and the credit rating of product.
Another object of the present utility model is to provide a kind of cigarette machine system.
For achieving the above object, the utility model adopts following technical scheme:
A kind of cigarette paper tension control device, comprise paper tension detection mechanism, PID controller and paper tension control mechanism, described paper tension detection mechanism sends the tension signal detecting to PID controller, and PID controller receives tension signal and sends the control signal output of generation to paper tension control mechanism.
Further, described paper tension control mechanism comprises the magnetic hysteresis brake that receives PID controller control signal and the paper disc roller of controlling cigarette paper power, and described magnetic hysteresis brake is connected with paper disc roller by gear drive.
Further, described gear drive is comprised of gear wheel and pinion, described paper tension control mechanism also comprises support and wallboard, described support is fixed on wallboard, magnetic hysteresis brake and pinion are fixedly connected on support, pinion and gear wheel are meshing, and gear wheel and paper disc roller are fixedly connected on wallboard.
Further, described paper tension detection mechanism comprises paper bowl, swing arm and rotary displacement transducer, and described paper bowl is connected with swing arm, and described swing arm is connected with rotary displacement transducer by transmission mechanism.
Further, described transmission mechanism comprises power transmission shaft, torsion spring, gear, sector gear, described paper tension detection mechanism also comprises counterweight, described counterweight is arranged on swing arm top and is connected with swing arm, swing arm is connected with sector gear with torsion spring by power transmission shaft, sector gear and gear mesh, gear is connected with rotary displacement transducer.
Further, described PID controller is fuzzy controller.
A cigarette machine system, comprises above-mentioned cigarette paper tension control device.
Compared with prior art, the utlity model has following beneficial effect:
1, the utility model, by detecting the tension force of cigarette paper, is adjusted paper disc rotation required torque, and then controls cigarette paper power, and the problem of having avoided direct machine feedback to cause makes the tension force Automatic continuous of cigarette paper adjustable and adjust simple.By fuzzy PID regulation, make cigarette paper power reach highly stable state.
2, the utility model adopts rotary displacement transducer to obtain cigarette paper force information, pass through fuzzy PID regulation, make magnetic hysteresis brake in paper tension control mechanism produce corresponding moment of torsion, finally order about obbbin and obtain a stable tension force, whole mechanism structure is simple, practical, stable and reliable operation.
3, adopted the cigarette machine system of above-mentioned cigarette paper tension control device; cigarette paper tension stability, does not allow easily broken paper in process of production, is not easy to run bar; greatly reduce the shutdown phenomenon in cigarette machine system production process, improved greatly the production efficiency of cigarette machine.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Accompanying drawing explanation
Accompanying drawing is used to provide further understanding of the present utility model, and forms a part for description, is used from explanation the utility model with embodiment mono-of the present utility model, does not form restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the theory diagram of cigarette paper tension control device of the present utility model;
Fig. 2 is the paper tension control mechanism structural representation of cigarette paper tension control device of the present utility model;
Fig. 3 is the paper tension detection mechanism structural representation of cigarette paper tension control device of the present utility model.
In figure: 1-paper disc roller; 2-gear wheel; 3-pinion; 4-wallboard; 5-magnetic hysteresis brake; 6-support; 7-counterweight; 8-swing arm; 9-paper bowl; 10-rotary displacement transducer; 11-gear; 12-sector gear; 13-torsion spring; 14-power transmission shaft.
The specific embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described, should be appreciated that preferred embodiment described herein is only for description and interpretation the utility model, and be not used in restriction the utility model.
As shown in Figure 1, cigarette paper tension control device of the present utility model, comprise paper tension detection mechanism, PID controller and paper tension control mechanism, paper tension detection mechanism sends the cigarette paper force signal detecting to PID controller, PID controller receives cigarette paper force signal and sends the control signal output of generation to paper tension control mechanism, and paper tension control mechanism is controlled the tension force of cigarette paper again.。
Preferably, the utility model more particular embodiment is as follows:
As shown in Figure 2, paper tension control mechanism is comprised of gear wheel 2, pinion 3, magnetic hysteresis brake 5, support 6, wallboard 4 and paper disc roller 1, support 6 is fixed on wallboard 4, magnetic hysteresis brake 5 is fixedly connected on support 6 with pinion 3, pinion 3 is meshing with gear wheel 2, and gear wheel 2 is fixedly connected on wallboard 4 with paper disc roller 1.
As shown in Figure 3, paper tension detection mechanism is comprised of paper bowl 9, swing arm 8, counterweight 7, torsion spring 13, gear 11, sector gear 12, power transmission shaft 14 and rotary displacement transducer 10, paper bowl 9 is connected with swing arm 8, counterweight 7 is arranged on swing arm 8 tops and is connected with swing arm 8, counterweight 7 is for balance paper bowl 9 and swing arm 8 weight, swing arm 8 is connected with sector gear 12 with torsion spring 13 by power transmission shaft 14, sector gear 12 is meshing with gear 11, gear 11 is connected with rotary displacement transducer 10, and wherein the torsion of torsion spring 13 is adjustable.
PID controller is PID fuzzy controller.
When cigarette paper power increases, cigarette paper drives paper bowl 9 to move forward with swing arm 8, swing arm 8 is forward time, drive power transmission shaft 14 with sector gear 12 rotations, by sector gear 12 and gear 11 transmissions, the signal that cigarette paper power is increased passes to rotary displacement transducer 10, by fuzzy, control, magnetic hysteresis brake 5 reduces produced moment of torsion, by pinion 3 and gear wheel 2 transmissions, the moment of torsion reducing is applied on paper disc roller 1.Cigarette paper power reduces thereupon, and cigarette paper drives paper bowl 9 to move backward with swing arm 8, makes the tension force Automatic continuous of cigarette paper adjustable.By fuzzy PID regulation, make cigarette paper power reach highly stable state.
Preferably, cigarette machine system of the present utility model, comprises above-mentioned cigarette paper tension control device, and other device in cigarette machine system all adopts ripe design in prior art, repeats no more herein.By adopting above-mentioned cigarette paper tension control device; whole cigarette machine system is cigarette paper tension stability in process of production, does not allow easily broken paper, is not easy to run bar; greatly reduce the shutdown phenomenon in cigarette machine system production process, improved greatly the production efficiency of cigarette machine.
Finally it should be noted that: the foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, although the utility model is had been described in detail with reference to previous embodiment, for a person skilled in the art, its technical scheme that still can record aforementioned each embodiment is modified, or part technical characterictic is wherein equal to replacement.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (5)
1. a cigarette paper tension control device, it is characterized in that, comprise paper tension detection mechanism, PID controller and paper tension control mechanism, described paper tension detection mechanism comprises paper bowl, swing arm and rotary displacement transducer, described paper bowl is connected with swing arm, and described swing arm is connected with rotary displacement transducer by transmission mechanism; Described paper tension control mechanism comprises the paper disc roller of magnetic hysteresis brake and control cigarette paper power, and described magnetic hysteresis brake is connected with paper disc roller by gear drive;
Described rotary displacement transducer is connected with the input of PID controller, and the output of described PID controller is connected with magnetic hysteresis brake.
2. cigarette paper tension control device according to claim 1, it is characterized in that, described gear drive is comprised of gear wheel and pinion, described paper tension control mechanism also comprises support and wallboard, described support is fixed on wallboard, magnetic hysteresis brake and pinion are fixedly connected on support, and pinion and gear wheel are meshing, and gear wheel and paper disc roller are fixedly connected on wallboard.
3. cigarette paper tension control device according to claim 1, it is characterized in that, transmission mechanism in described paper tension detection mechanism comprises power transmission shaft, torsion spring, gear, sector gear, described paper tension detection mechanism also comprises counterweight, described counterweight is arranged on swing arm top and is connected with swing arm, swing arm is connected with sector gear with torsion spring by power transmission shaft, sector gear and gear mesh, and gear is connected with rotary displacement transducer.
4. cigarette paper tension control device according to claim 3, is characterized in that, described PID controller is fuzzy controller.
5. a cigarette machine system, is characterized in that, comprises the cigarette paper tension control device described in claim 1-4 any one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420020659.9U CN203776148U (en) | 2014-01-14 | 2014-01-14 | Cigarette paper tension control device and cigarette making machine system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420020659.9U CN203776148U (en) | 2014-01-14 | 2014-01-14 | Cigarette paper tension control device and cigarette making machine system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203776148U true CN203776148U (en) | 2014-08-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201420020659.9U Expired - Fee Related CN203776148U (en) | 2014-01-14 | 2014-01-14 | Cigarette paper tension control device and cigarette making machine system |
Country Status (1)
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| CN (1) | CN203776148U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107814262A (en) * | 2017-10-13 | 2018-03-20 | 安徽万朗磁塑股份有限公司 | A kind of soft magnetic silver lap magnetic buffer device |
| CN109068720A (en) * | 2016-05-27 | 2018-12-21 | 菲利普莫里斯生产公司 | By the winding of webs for the tobacco-containing material that homogenizes at the method and apparatus of bobbin |
| CN111806753A (en) * | 2020-08-14 | 2020-10-23 | 河南中烟工业有限责任公司 | Method for detecting thickness of cigarette layer at lower cigarette opening of cigarette packaging machine |
| CN111924609A (en) * | 2020-08-28 | 2020-11-13 | 博众精工科技股份有限公司 | Feeding device |
| CN113026161A (en) * | 2021-03-02 | 2021-06-25 | 联亚智能科技（苏州）有限公司 | Spindle tension control device and control method of pay-off tension thereof |
-
2014
- 2014-01-14 CN CN201420020659.9U patent/CN203776148U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109068720A (en) * | 2016-05-27 | 2018-12-21 | 菲利普莫里斯生产公司 | By the winding of webs for the tobacco-containing material that homogenizes at the method and apparatus of bobbin |
| CN109068720B (en) * | 2016-05-27 | 2019-12-24 | 菲利普莫里斯生产公司 | Method for winding a sheet of homogenized tobacco material into bobbins |
| CN107814262A (en) * | 2017-10-13 | 2018-03-20 | 安徽万朗磁塑股份有限公司 | A kind of soft magnetic silver lap magnetic buffer device |
| CN111806753A (en) * | 2020-08-14 | 2020-10-23 | 河南中烟工业有限责任公司 | Method for detecting thickness of cigarette layer at lower cigarette opening of cigarette packaging machine |
| CN111924609A (en) * | 2020-08-28 | 2020-11-13 | 博众精工科技股份有限公司 | Feeding device |
| CN113026161A (en) * | 2021-03-02 | 2021-06-25 | 联亚智能科技（苏州）有限公司 | Spindle tension control device and control method of pay-off tension thereof |
| CN113026161B (en) * | 2021-03-02 | 2021-12-14 | 联亚智能科技（苏州）有限公司 | Spindle tension control device and control method of pay-off tension thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140820 Termination date: 20150114 |
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| EXPY | Termination of patent right or utility model |