CN203775106U - Internet intelligent agitator energy-saving protection controller - Google Patents
Internet intelligent agitator energy-saving protection controller Download PDFInfo
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- CN203775106U CN203775106U CN201420131025.0U CN201420131025U CN203775106U CN 203775106 U CN203775106 U CN 203775106U CN 201420131025 U CN201420131025 U CN 201420131025U CN 203775106 U CN203775106 U CN 203775106U
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- 238000012545 processing Methods 0.000 claims abstract description 26
- 238000004891 communication Methods 0.000 claims abstract description 11
- 238000004804 winding Methods 0.000 claims description 37
- 238000006243 chemical reaction Methods 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 description 5
- 238000004146 energy storage Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 206010063493 Premature ageing Diseases 0.000 description 1
- 208000032038 Premature aging Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000010363 phase shift Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02B90/20—Smart grids as enabling technology in buildings sector
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
- Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
- Y04S40/00—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them
- Y04S40/12—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment
- Y04S40/126—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment using wireless data transmission
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
- Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
- Y04S40/00—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them
- Y04S40/12—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment
- Y04S40/128—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment involving the use of Internet protocol
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Abstract
The utility model discloses an Internet intelligent agitator energy-saving protection controller comprising a three-phase power supply, a non-harmonic frequency-converting device, a data acquiring unit, a central data processing unit, a sensor, an A/D converter, a communication module, Internet, a PC monitoring center, and a mobile device. The three-phase power supply, the non-harmonic frequency-converting device, and an agitator are successively connected to form a main loop circuit. The input end of the data acquiring unit is connected with the three-phase power supply. The output end of the data acquiring unit is connected with the central data processing unit. The output end of the agitator is provided with the sensor. The output end of the sensor is connected with the central data processing unit through the A/D converter. The central data processing unit is connected with the non-harmonic frequency-converting device and is connected with the Internet through the communication module. The PC monitoring center and the mobile device are connected with the Internet in a wired or wireless manner. The Internet intelligent agitator energy-saving protection controller is simple in structure and capable of effectively suppressing harmonic waves and reducing influence of harmonic waves on the motor.
Description
[technical field]
The utility model relates to electricity-saving protection technical field, particularly a kind of mixer electricity-saving protection controller.
[background technology]
Mixer is a kind of constant torque load, and the feature of constant torque load is, the size of load torque is only relevant with the weight of load, and irrelevant with rotating speed size, its power is directly proportional to rotating speed.
To mixer, the shortcoming of existing energy-conserving control technology:
1, energy-conservation time, have side effects: the most single use frequency converter of existing Energy Saving Control, and frequency converter is in energy-conservation to motor load, can produce again a large amount of harmonic waves.This harmonic wave is a kind of harmful electric energy, causes the operating temperature excessive heating of motor, insulation premature aging, and the life-span shortens, and maintenance frequency and expense strengthen.And this harmonic wave can have a strong impact on the normal stable operation of precision instrument and intelligent control system, even make its misoperation and the generation that causes the accident.
2, can not be based on the Internet remote monitoring: the on-the-spot operation by switching manipulation motor and stopping, taking people, effort, time-consuming, even in the time of fault alarm, miss an opportunity because of a delay and cause the accident generation.
[utility model content]
The purpose of this utility model is, a kind of thing connection Intelligent blender electricity-saving protection controller is provided, and motor is being carried out on the basis of Energy Saving Control, reduces the impact of harmonic wave on motor.
To achieve these goals, the utility model adopts following technical scheme:
A kind of thing connection Intelligent blender electricity-saving protection controller, comprises three phase mains, harmonic wave free frequency-conversion device, data acquisition unit, central data processing unit, transducer, A/D converter, communication module, the Internet, PC Surveillance center and mobile device;
Three phase mains, harmonic wave free frequency-conversion device and mixer connect and compose major loop successively;
The input of data acquisition module connects three phase mains, output termination central data processing unit; The output of mixer is provided with transducer, and the output of transducer connects central data processing unit by A/D converter; Central data processing unit connects harmonic wave free frequency-conversion device; Central data processing unit is by communication module connecting Internet, and PC Surveillance center and mobile device are by wired or wireless mode connecting Internet.
The utility model further improves and is: in harmonic wave free frequency-conversion device, three phase mains accesses the primary side of phase shifting transformer by star connection after through shielding magnet ring, the secondary side of phase shifting transformer is provided with four windings, comprises that one group of output AC220V is as the winding of harmonic wave free frequency-conversion installation's power source power supply, three phase windings of three groups of output AC380V; In three group of three phase winding, first group of three phase winding adopts extend-triangle connection, and second group of three phase winding is star connection, and the 3rd group of three phase winding adopts extend-triangle connection; First group of three phase winding connects the first three-phase bridge rectifier, the first pi type filter and the first power inversion circuit successively; Second group of three phase winding connects the second three-phase bridge rectifier, the second pi type filter and the second power inversion circuit successively; The 3rd group of three phase windings connect the 3rd three-phase bridge rectifier, the 3rd pi type filter and the 3rd power inversion circuit successively; After the corresponding parallel connection of three-phase output end of the first power inversion circuit, the second power inversion circuit and the 3rd power inversion circuit, be connected mixer, provide electric energy to mixer.
The utility model further improves and is: described three phase mains is 380 volts of AC power.
The utility model further improves and is: it is 20 °, 0 ° ,-20 ° that the phase angle of first group of three phase winding, second group of three phase winding and the 3rd group of three phase windings differs.
The utility model further improves and is: between the first three-phase bridge rectifier and the first pi type filter, be provided with the first resistance being in series with shorting switch; Between the second three-phase bridge rectifier and the second pi type filter, be provided with the second resistance being in series with shorting switch; Between the 3rd three-phase bridge rectifier and the 3rd pi type filter, be provided with the 3rd resistance being in series with shorting switch.
This thing connection Intelligent blender electricity-saving protection controller, can make motor be with such load, and energy-efficient, electric energy is administered, motor operation is controlled in ethernet communication (PC Surveillance center) or GPRS communication (mobile device) or stop, energy on-line metering monitors.
With respect to prior art, the utlity model has following beneficial effect:
In the utility model, harmonic wave free frequency-conversion apparatus structure is simple, and can effectively suppress harmonic wave, reduces the impact of harmonic wave on motor.When the utility model can be effectively energy-conservation, integrated energy on-line metering monitoring system, is convenient to remote monitoring.
The utility model adopts pi type filter, and its structure, for adopting large inductance coil to be serially connected between capacitance energy storage, reduces may occurring of voltage jump and current break, the bent impact becoming of waveform bringing to rectifier power source.Simultaneously large capacitance energy storage fully meets the requirement of inverter circuit required voltage, and large inductance produces and hinders the sudden change of electric current in the time that immediate current changes.Effectively eliminating the harmonic wave bringing to main circuit due to inversion produces.
Innovative point of the present utility model is also, three groups of three-phase power supply parallels output operational modes of inversion, and the effectively generation of harmonic carcellation, provides level and smooth just profound alternating voltage waveform and enough current sources to out-put supply better; The deficiency of the electric current existing on the current capacity of reduction device and parts selection, thus the demand of low-voltage variable frequency in high-power expansion can be expanded; Effectively solve that some areas cannot adopt high-pressure frequency-conversion and the problem that changes low-voltage variable frequency into.
[brief description of the drawings]
Fig. 1 is the structured flowchart of utility model;
Fig. 2 is the circuit diagram of harmonic wave free frequency-conversion device in the utility model.
[embodiment]
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
Refer to shown in Fig. 1 and Fig. 2; a kind of thing connection of the utility model Intelligent blender electricity-saving protection controller, comprises three phase mains, harmonic wave free frequency-conversion device, data acquisition unit, central data processing unit, mixer, transducer, A/D converter, communication module, the Internet, PC Surveillance center and mobile device.
Three phase mains, harmonic wave free frequency-conversion device and electric mixer connect and compose major loop successively.The input of data acquisition module connects three phase mains, output termination central data processing unit; The output of mixer is provided with transducer, and the output of transducer connects central data processing unit by A/D converter; Central data processing unit connects harmonic wave free frequency-conversion device.The Internet connects central processing unit by communication module, and PC Surveillance center and mobile device are by wired or wireless mode connecting Internet.
The main circuit form of universal frequency converter is generally made up of three parts: rectifying part, Converting Unit and intermediate dc filtering part.Rectifying part is the uncontrollable rectifier of three-phase bridge, the normal uncontrollable bridge rectifier of 6 pulse diode that adopts of low voltage frequency converter rectifying part, median filter part adopts large electric capacity as filter element, and the input current of rectifier is actually the charging current of capacitor, and its harmonic component is larger.The general frequency converter that does not do harmonic pollution processing, the total harmonic pollution of its electrical network is generally 50～70% left and right.Even at the input reactor of increasing exchanges, harmonic index 3%～10% left and right that approximately can decline, suppresses standard with country desired harmonic wave and still has a long way to go.
Refer to shown in Fig. 2, in the utility model harmonic wave free frequency-conversion device, three-phase 380V AC power accesses the primary side of phase shifting transformer by star connection after through shielding magnet ring, the secondary side of phase shifting transformer is provided with three group of three phase winding, first group of three phase winding is extend-triangle connection, second-phase winding is star connection, and third phase winding is extend-triangle connection; First group of three phase winding connects the first three-phase bridge rectifier, the first pi type filter and the first power inversion circuit successively; Second group of three phase winding connects the second three-phase bridge rectifier, the second pi type filter and the second power inversion circuit successively; The 3rd group of three phase windings connect the 3rd three-phase bridge rectifier, the 3rd pi type filter and the 3rd power inversion circuit successively.After the corresponding parallel connection of three-phase output end of the first power inversion circuit, the second power inversion circuit and the 3rd power inversion circuit, be connected mixer, provide electric energy to mixer.
Between the first three-phase bridge rectifier and the first pi type filter, be provided with the first resistance being in series with shorting switch; Between the second three-phase bridge rectifier and the second pi type filter, be provided with the second resistance being in series with shorting switch; Between the 3rd three-phase bridge rectifier and the 3rd pi type filter, be provided with the 3rd resistance being in series with shorting switch, the protection to capacitance group while energising for harmonic wave free frequency-conversion device.
Adopt pi type filter, its structure, for adopting inductance coil to be serially connected between capacitance energy storage, reduces may occurring of voltage jump and current break, the bent impact becoming of waveform bringing to rectifier power source.Capacitance energy storage fully meets the requirement of inverter circuit required voltage simultaneously, and inductance produces and hinders the sudden change of electric current in the time that immediate current changes.Effectively eliminating the harmonic wave bringing to main circuit due to inversion produces.
The utility model harmonic wave free frequency-conversion device adopts main circuit topological structure, directly input AC380V voltage is arranged by original single rectifying block, is improved to 18 pulse waves and shifts to Semiconductor Converting Technology, and input AC380V is shifted to and is divided into multivoltage.Allow input and the phase angle relationship of output change by the different connections of winding, thereby impel high order harmonic component in transformer, eliminate voluntarily and curb.The angle of shifting to of 18 pulse waves is 20 °, and the phase difference of every phase is 20 °, 0 ° ,-20 °.Adopt in this way, total harmonic current can be suppressed at below 10%, played good harmonic wave inhibitory action.
The design innovation of this circuit is, inputs winding and is AC380V with output winding, changes the on-link mode (OLM) of each winding.Thereby also change phase place, limit triangular form connection is prolonged in phase shift output employing and wye connection exists mutually, thereby the generation of low harmonic wave eliminating.Input rectifying module and power output unit withstand voltage constant, but electric current can be reduced to original 1/3rd.Importation adopts shielding magnet ring can effectively resist external interference source and the diffusion of spontaneous interference.
When the work of a kind of thing connection of the utility model Intelligent blender electricity-saving protection controller, data acquisition unit gathers the electrical quantity of three phase mains and delivers to central data processing unit, central data processing unit is according to the mixer history run electrical quantity in internal memory, calculates in real time the electricity-saving protection effects such as the meritorious power saving rate of this using electricity system under the forward and backward two kinds of operation conditionss of reducing energy consumption, idle power saving rate, electric current slip, capacity (apparent power) rate of descent, power factor increase rate; Central data processing unit can be sent to the Internet by related datas such as mains side electric parameter, electricity-saving protection controller operational factor and control load operational factors by communication module; User can transfer in real time by PC Surveillance center or mobile device the data of central data processing unit output, sees in real time power consumption, the electricity charge, active power, reactive power, electric current, capacity (apparent power), the power factor of this using electricity system (or power consumption equipment) under the forward and backward two kinds of operation conditionss of reducing energy consumption; And operational factor and the electricity-saving protection effects such as coal amount are marked in meritorious power saving rate, idle power saving rate, electric current slip, capacity (apparent power) rate of descent, power factor increase rate, saving accordingly, facilitate remote monitoring, reach the object of thing connection intelligent monitoring.The output signal of transducer Real-time Collection mixer output, and after A/D converter carries out analog-to-digital conversion, export to central data processing unit; Central data processing unit carries out computing by set point and sensor feedback value, send control command according to operation result to harmonic wave free frequency-conversion device, control the operational factor of harmonic wave free frequency-conversion device, to adjust the electrical quantity of input mixer, reach output and set consistent requirement, realizing closed-loop control; This Closed loop Control is prior art.
Claims (5)
1. a thing connection Intelligent blender electricity-saving protection controller, it is characterized in that, comprise three phase mains, harmonic wave free frequency-conversion device, data acquisition unit, central data processing unit, transducer, A/D converter, communication module, the Internet, PC Surveillance center and mobile device;
Three phase mains, harmonic wave free frequency-conversion device and mixer connect and compose major loop successively;
The input of data acquisition module connects three phase mains, output termination central data processing unit; The output of mixer is provided with transducer, and the output of transducer connects central data processing unit by A/D converter; Central data processing unit connects harmonic wave free frequency-conversion device; Central data processing unit is by communication module connecting Internet, and PC Surveillance center and mobile device are by wired or wireless mode connecting Internet.
2. a kind of thing connection Intelligent blender electricity-saving protection controller according to claim 1, it is characterized in that, in harmonic wave free frequency-conversion device, three phase mains accesses the primary side of phase shifting transformer by star connection after through shielding magnet ring, the secondary side of phase shifting transformer is provided with four windings, comprises that one group of output AC220V is as the winding of harmonic wave free frequency-conversion installation's power source power supply, three phase windings of three groups of output AC380V; In three group of three phase winding, first group of three phase winding adopts extend-triangle connection, and second group of three phase winding is star connection, and the 3rd group of three phase winding adopts extend-triangle connection; First group of three phase winding connects the first three-phase bridge rectifier, the first pi type filter and the first power inversion circuit successively; Second group of three phase winding connects the second three-phase bridge rectifier, the second pi type filter and the second power inversion circuit successively; The 3rd group of three phase windings connect the 3rd three-phase bridge rectifier, the 3rd pi type filter and the 3rd power inversion circuit successively; After the corresponding parallel connection of three-phase output end of the first power inversion circuit, the second power inversion circuit and the 3rd power inversion circuit, be connected mixer, provide electric energy to mixer.
3. a kind of thing connection Intelligent blender electricity-saving protection controller according to claim 1, is characterized in that, described three phase mains is 380 volts of AC power.
4. a kind of thing connection Intelligent blender electricity-saving protection controller according to claim 2, is characterized in that, it is 20 °, 0 ° ,-20 ° that the phase angle of first group of three phase winding, second group of three phase winding and the 3rd group of three phase windings differs.
5. a kind of thing connection Intelligent blender electricity-saving protection controller according to claim 2, is characterized in that, is provided with the first resistance being in series with shorting switch between the first three-phase bridge rectifier and the first pi type filter; Between the second three-phase bridge rectifier and the second pi type filter, be provided with the second resistance being in series with shorting switch; Between the 3rd three-phase bridge rectifier and the 3rd pi type filter, be provided with the 3rd resistance being in series with shorting switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420131025.0U CN203775106U (en) | 2014-03-21 | 2014-03-21 | Internet intelligent agitator energy-saving protection controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420131025.0U CN203775106U (en) | 2014-03-21 | 2014-03-21 | Internet intelligent agitator energy-saving protection controller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203775106U true CN203775106U (en) | 2014-08-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420131025.0U Expired - Lifetime CN203775106U (en) | 2014-03-21 | 2014-03-21 | Internet intelligent agitator energy-saving protection controller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203775106U (en) |
-
2014
- 2014-03-21 CN CN201420131025.0U patent/CN203775106U/en not_active Expired - Lifetime
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200904 Address after: 710021 No. 22 East Ring Road, Shaanxi, Xi'an Patentee after: Li Qingqin Address before: 710021 No. 22 East Ring Road, Shaanxi, Xi'an Patentee before: Liu Sihai |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210513 Address after: Room 1f231, room c0101, building 1, pioneer Plaza, 48 Keji Road, high tech Zone, Xi'an City, Shaanxi Province, 710048 Patentee after: XI'AN LAIKESITE ENERGY SAVING TECHNOLOGY Co.,Ltd. Address before: 710021 No. 22 Huancheng East Road, Xi'an City, Shaanxi Province Patentee before: Li Qingqin |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140813 |