CN203766043U - Processing equipment for insulating tube - Google Patents
Processing equipment for insulating tube Download PDFInfo
- Publication number
- CN203766043U CN203766043U CN201320657878.3U CN201320657878U CN203766043U CN 203766043 U CN203766043 U CN 203766043U CN 201320657878 U CN201320657878 U CN 201320657878U CN 203766043 U CN203766043 U CN 203766043U
- Authority
- CN
- China
- Prior art keywords
- frame
- pedestal
- heating
- mould
- perforated plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000005520 cutting process Methods 0.000 claims abstract description 16
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 42
- 238000009413 insulation Methods 0.000 claims description 32
- 238000007493 shaping process Methods 0.000 claims description 19
- 239000011248 coating agent Substances 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000004026 adhesive bonding Methods 0.000 abstract description 8
- 239000002994 raw material Substances 0.000 abstract description 4
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Moulding By Coating Moulds (AREA)
Abstract
The utility model discloses production processing equipment, in particular discloses equipment for producing and processing an insulating tube, and aims to provide processing equipment capable of saving raw materials, reducing the production cost and reducing the environmental pollution for the insulating tube. The processing equipment comprises a rack, a material shelf, a gluing groove, a perforated plate, a pre-forming mechanism, a core rod, a mold, a heating mechanism, traction mechanisms and a cutting mechanism, wherein the material shelf is positioned at the forefront end of the rack; the perforated plate is fixed on the rack; a plurality of rows of through holes parallel to one another are formed in the perforated plate; the gluing groove is formed in the rack between the material shelf and the perforated plate; the pre-forming mechanism is arranged behind the perforated plate; the core rod is connected with the pre-forming mechanism; a plurality of placement rods are further arranged above the pre-forming mechanism; the mold is arranged behind the pre-forming mechanism; the heating mechanism is connected with the mold; the traction mechanisms are arranged behind the mold; the cutting mechanism is arranged behind the traction mechanisms. The processing equipment has the characteristics of convenience in use, reasonable design, saved cost and the like.
Description
Technical field
The utility model relates to a kind of manufacturing and processing equipment, especially a kind of equipment of production and processing insulation tube.
Background technology
At present, in enterprise, most equipment of producing insulation tube generally all exists wastage of material serious in the process of production and processing insulation tube, to reach 15% as consumed in the raw material of a ton, wasting, and these raw material can not recycle after consuming in production and processing and wasting again, can not burn it, can only be carried out soil and be buried, thereby exist enterprise's production cost higher, also further be caused the pollution to environment.This problem is badly in need of us and is solved.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, and the process equipment of the insulation tube of a kind of conservation, attenuating production cost and minimizing environmental pollution is provided.
In order to achieve the above object, the process equipment of the designed insulation tube of the utility model, it comprises frame, material frame, coating groove, perforated plate, pre-shaping mechanism, plug, mould, heating arrangements, haulage gear, cutting mechanism; Material frame is positioned at frame foremost, perforated plate is fixed in frame, perforated plate is provided with the through hole that many rows are parallel to each other, in the frame between material frame and perforated plate, be provided with coating groove, the rear of perforated plate is provided with pre-shaping mechanism, plug is connected with pre-shaping mechanism, is also provided with many placement bars above pre-shaping mechanism; The rear of pre-shaping mechanism is provided with mould, and heating arrangements is connected with mould, and the rear of mould is provided with haulage gear, and cutting mechanism is arranged on the rear of haulage gear.
As preferably, the gluing in coating groove is mixed by pure epoxy resin, curing agent and promoter.
Material frame is made up of pedestal and placement plate, and pedestal is provided with from top to bottom polylith and places plate, place plate and be parallel to each other, and placement plate is provided with many placement bars vertically upward.
Haulage gear is made up of pedestal, cylinder, clamping plate and guided way, and guided way is fixed in frame, and pedestal is arranged on guided way, and pedestal is connected with cylinder, moves on guided way thereby realize pedestal, and clamping plate are arranged on pedestal by adjuster; In the time that pedestal moves forward, adjuster relaxes the distance between clamping plate, and when pedestal moves backward, adjuster regulates the spacing between clamping plate, and insulation tube is clamped toward post-tensioning.
The preparation method of insulation tube: the first step, glass fiber yarn and braid over braid are carried out to gluing processing; Second step, first barrel of braid over braid enters pre-shaping mechanism and is processed to form the ground floor of insulation tube, glass fiber yarn enters into through perforated plate the outside that pre-shaping mechanism is coated on braid over braid and forms the second layer of insulation tube, finally, second barrel of braid over braid enters outside that pre-shaping mechanism is coated on glass fiber yarn and forms the 3rd layer of insulation tube; The 3rd step, the insulation tube obtaining through preformed machining carries out heat treated through mould; The 4th step, the insulation tube after heat treated, through the traction of haulage gear, is delivered to cutting mechanism place, according to the specification of customer demand, insulation tube is cut.
Certainly, the process equipment of insulation tube also can design like this, and it comprises frame, material frame, coating groove, plug, mould, heating arrangements, haulage gear and cutting mechanism; Material frame and mould are located in frame, and be provided with coating groove in the frame between material frame and mould, plug is connected with mould, heating arrangements is arranged on the rear of mould, heating arrangements is divided into three heating intervals, be respectively the first heating interval, the second heating interval and the 3rd heating interval, and the heating-up temperature in the first interval is 130 DEG C, the second heating interval is 160～170 DEG C, and the 3rd heating interval is 150～165 DEG C; Haulage gear is arranged on the rear of heating arrangements, and cutting mechanism is positioned at the end of frame, and the discharging speed amount of advancing of this equipment is 6～10cm/min.
As preferably, the spacing of the first heating interval, the second heating interval and the 3rd heating interval on heating arrangements is 33cm.
As preferably, the gluing in coating groove is mixed by pure epoxy resin, curing agent and promoter.
Haulage gear is made up of pedestal, cylinder, clamping plate and guided way, and guided way is fixed in frame, and pedestal is arranged on guided way, and pedestal is connected with cylinder, moves on guided way thereby realize pedestal, and clamping plate are arranged on pedestal by adjuster; In the time that pedestal moves forward, adjuster relaxes the distance between clamping plate, and when pedestal moves backward, adjuster regulates the spacing between clamping plate, and insulation tube is clamped toward post-tensioning.
In order to increase work efficiency, in frame, can be provided with successively multiple material frames, mould, heating arrangements and haulage gear, realize synchronous processing.
The preparation method of insulation tube: the first step, braid over braid is carried out to gluing processing; Second step, braid over braid enters into mould and forms the insulation tube of tubular body, and the insulation tube of firm moulding is carried out to heat treated through three heating intervals; The 3rd step, the insulation tube of machine-shaping is delivered to cutting mechanism place through the traction of haulage gear, according to the specification of customer demand, insulation tube is cut.
The process equipment of the insulation tube of the utility model gained, can be reduced to the waste of raw materials of original a ton within 3%, thereby has greatly saved the production cost of enterprise, also in absolutely large degree, has reduced the pollution to environment simultaneously.Therefore, it has the features such as easy to use, reasonable in design and saving cost.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model embodiment 1;
Fig. 2 is the structural representation of material frame in the utility model embodiment 1;
Fig. 3 is the structural representation of haulage gear in the utility model embodiment 1;
Fig. 4 is the structural representation of the utility model embodiment 2;
Fig. 5 is the structural representation of heating arrangements in the utility model embodiment 2;
Fig. 6 is the structural representation of haulage gear in the utility model embodiment 2.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model will be further described.
Embodiment 1:
As shown in Figure 1, Figure 2, Fig. 3, shown in, the process equipment of insulation tube that the present embodiment is described, it comprises frame 1, material frame 2, coating groove 3, perforated plate 4, pre-shaping mechanism 5, plug 6, mould 7, heating arrangements 8, haulage gear 9, cutting mechanism 10; Haulage gear 9 has two, and material frame 2 is positioned at frame 1 foremost, and material frame 2 is made up of pedestal 11 and placement plate 12, and pedestal 11 is provided with from top to bottom three and places plates 12, place plate 12 and be parallel to each other, and placement plate 12 is provided with four placement bars 13 vertically upward; Perforated plate 4 is fixed in frame 1, and perforated plate 4 is provided with the through hole that 20 rows are parallel to each other, and in the frame 1 between material frame 2 and perforated plate 4, is provided with coating groove 3, and the gluing in coating groove 3 is mixed by pure epoxy resin, curing agent and promoter; The rear of perforated plate 4 is provided with pre-shaping mechanism 5, and plug 6 is connected with pre-shaping mechanism 5, is also provided with two placement bars 14 above pre-shaping mechanism 5; The rear of pre-shaping mechanism 5 is provided with mould 7, heating arrangements 8 is connected with mould 7, the rear of mould 7 is provided with two haulage gears 9, haulage gear 9 is made up of pedestal 15, cylinder 16, clamping plate 17 and guided way 18, guided way 18 is fixed in frame 1, and pedestal 15 is arranged on guided way 18, and pedestal 15 is connected with cylinder 16, move on guided way 18 thereby realize pedestal 15, clamping plate 17 are arranged on pedestal 15 by adjuster; In the time that pedestal 15 moves forward, adjuster relaxes the distance between clamping plate 17, and when pedestal 15 moves backward, adjuster regulates the spacing between clamping plate 17, and insulation tube is clamped toward post-tensioning; Cutting mechanism 10 is arranged on the rear of haulage gear 9.
Embodiment 2:
As shown in Fig. 4, Fig. 5, Fig. 6, the process equipment of the insulation tube that the present embodiment is described, it comprises frame 1, material frame 2, coating groove 3, plug 4, mould 5, heating arrangements 6, haulage gear 7 and cutting mechanism 8; Material frame 2 and mould 5 are located in frame 1, and are provided with coating groove 3 in the frame 1 between material frame 2 and mould 5, and the gluing in coating groove 3 is mixed by pure epoxy resin, curing agent and promoter; Plug 4 is connected with mould 5, heating arrangements 6 is arranged on the rear of mould 5, heating arrangements 6 is divided into three heating intervals, respectively the first heating interval 9, the second heating interval 10 and the 3rd heating interval 11, the spacing of these three heating intervals is 33cm, and the heating-up temperature in the first interval 9 is 130 DEG C, the second heating interval 10 is 150 DEG C, and the 3rd heating interval 11 is 160 DEG C; Haulage gear 7 is arranged on the rear of heating arrangements 6, haulage gear 7 is made up of pedestal 12, cylinder 13, clamping plate 14 and guided way 15, guided way 15 is fixed in frame 1, pedestal 12 is arranged on guided way 15, pedestal 12 is connected with cylinder 12, move on guided way 15 thereby realize pedestal 12, clamping plate 14 are arranged on pedestal 12 by adjuster; In the time that pedestal 12 moves forward, adjuster relaxes the distance between clamping plate 14, and when pedestal 12 moves backward, adjuster regulates the spacing between clamping plate 14, and insulation tube is clamped toward post-tensioning; Cutting mechanism 8 is positioned at the end of frame 1, and the discharging speed amount of advancing of this equipment is 10cm/min.
Claims (6)
1. a process equipment for insulation tube, is characterized in that: it comprises frame, material frame, coating groove, perforated plate, pre-shaping mechanism, plug, mould, heating arrangements, haulage gear, cutting mechanism; Material frame is positioned at frame foremost, perforated plate is fixed in frame, perforated plate is provided with the through hole that many rows are parallel to each other, in the frame between material frame and perforated plate, be provided with coating groove, the rear of perforated plate is provided with pre-shaping mechanism, plug is connected with pre-shaping mechanism, is also provided with many placement bars above pre-shaping mechanism; The rear of pre-shaping mechanism is provided with mould, and heating arrangements is connected with mould, and the rear of mould is provided with haulage gear, and cutting mechanism is arranged on the rear of haulage gear.
2. the process equipment of a kind of insulation tube according to claim 1, is characterized in that: material frame is made up of pedestal and placement plate, and pedestal is provided with from top to bottom polylith and places plate, place plate and be parallel to each other, and placement plate is provided with many placement bars vertically upward.
3. the process equipment of a kind of insulation tube according to claim 1, it is characterized in that: haulage gear is made up of pedestal, cylinder, clamping plate and guided way, guided way is fixed in frame, and pedestal is arranged on guided way, pedestal is connected with cylinder, and clamping plate are arranged on pedestal by adjuster.
4. a process equipment for insulation tube, is characterized in that: it comprises frame, material frame, coating groove, plug, mould, heating arrangements, haulage gear and cutting mechanism; Material frame is positioned at frame foremost, mould is located in the frame at material frame rear, and be provided with coating groove in the frame between material frame and mould, plug is connected with mould, and heating arrangements is arranged on the rear of mould, and heating arrangements is divided into three heating intervals, respectively the first heating interval, the second heating interval and the 3rd heating interval, and the heating-up temperature in the first interval is 130 DEG C, the second heating interval is 160～170 DEG C, and the 3rd heating interval is 150～165 DEG C; Haulage gear is arranged on the rear of heating arrangements, and cutting mechanism is positioned at the end of frame, and the discharging speed amount of advancing of this equipment is 6～10cm/min.
5. the process equipment of a kind of insulation tube according to claim 4, is characterized in that: the spacing of the first heating interval, the second heating interval and the 3rd heating interval on heating arrangements is 33cm.
6. the process equipment of a kind of insulation tube according to claim 4, it is characterized in that: haulage gear is made up of pedestal, cylinder, clamping plate and guided way, guided way is fixed in frame, and pedestal is arranged on guided way, pedestal is connected with cylinder, and clamping plate are arranged on pedestal by adjuster.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320657878.3U CN203766043U (en) | 2013-10-23 | 2013-10-23 | Processing equipment for insulating tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320657878.3U CN203766043U (en) | 2013-10-23 | 2013-10-23 | Processing equipment for insulating tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203766043U true CN203766043U (en) | 2014-08-13 |
Family
ID=51283282
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320657878.3U Expired - Lifetime CN203766043U (en) | 2013-10-23 | 2013-10-23 | Processing equipment for insulating tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203766043U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103612406A (en) * | 2013-10-23 | 2014-03-05 | 桐乡市恒力电力器材厂 | Processing device for insulating tube and preparation method of the insulating tube |
-
2013
- 2013-10-23 CN CN201320657878.3U patent/CN203766043U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103612406A (en) * | 2013-10-23 | 2014-03-05 | 桐乡市恒力电力器材厂 | Processing device for insulating tube and preparation method of the insulating tube |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140813 |