CN203765961U - Ultrasonic-based automatic cutting equipment for pouring gate - Google Patents
Ultrasonic-based automatic cutting equipment for pouring gate Download PDFInfo
- Publication number
- CN203765961U CN203765961U CN201420129642.7U CN201420129642U CN203765961U CN 203765961 U CN203765961 U CN 203765961U CN 201420129642 U CN201420129642 U CN 201420129642U CN 203765961 U CN203765961 U CN 203765961U
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- China
- Prior art keywords
- ultrasonic
- counterdie
- automatic cutting
- cast gate
- cutting equipment
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- Expired - Lifetime
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- 238000005520 cutting process Methods 0.000 title claims abstract description 32
- 239000002699 waste material Substances 0.000 claims abstract description 14
- 238000002347 injection Methods 0.000 claims abstract description 5
- 239000007924 injection Substances 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims description 18
- 210000001161 mammalian embryo Anatomy 0.000 claims description 9
- 230000003287 optical effect Effects 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000002950 deficient Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 210000001138 tear Anatomy 0.000 description 1
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- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The utility model discloses ultrasonic-based automatic cutting equipment for a pouring gate which is characterized by comprising an ultrasonic generator which vertically moves up and down, wherein the ultrasonic generator comprises an ultrasonic upper mold connected with the ultrasonic generator, and an ultrasonic lower mold matched with the ultrasonic upper mold; the equipment also comprises a guide rail which carries the ultrasonic lower mold to move horizontally, a platform used for supporting the guide rail, and a first mechanical clamping arm used for taking out a blank comprising multiple small products and wastes from an injection mold and putting the blank on the ultrasonic lower mold; the first mechanical clamping arm and the ultrasonic upper mold are respectively positioned above two ends of the guide rail. According to the automatic cutting equipment, the production efficiency can be obviously improved, the production cost is reduced, and meanwhile, the reject ratio of the product is obviously reduced.
Description
[technical field]
The utility model relates to a kind of gate cutting equipment, relates in particular to a kind of based on hyperacoustic cast gate automatic cutting equipment.
[background technology]
For small plastic product, the multiple products of injection moulding simultaneously in a mould, multiple products connect the demoulding simultaneously by the waste material in runner, after the demoulding, normally by manual, product is sheared, adopt manual shearing work inefficiency, product fraction defective is high simultaneously.In order to address this problem, people have expected adopting pneumatic fixture to carry out die-cut to the cast gate of product, this pneumatic fixture is that to utilize cutting die up and down the cast gate of plastic cement products to be carried out upper and lower die-cut, but this tool is in use for some time easily because the cutting edge of cutting die weares and teares, or the Light Difference of shaped article size, and cause the die-cut rear quality of cast gate unstable, remaining burr size is larger, therefore need aperiodically tool to be carried out to maintenance process, production cost is high, and tool also shortening greatly in service life.Although adopt laser cast gate to be cut to the problem that does not have the wearing and tearing of cutting die cutting edge, but because the positioning accuracy request of the size of laser cutting to product and product is very high, as variant a little, will form impact to the size of product, affect the yield of product.
[utility model content]
The technical problems to be solved in the utility model is in order to overcome technological deficiency recited above, provides a kind of based on hyperacoustic cast gate automatic cutting equipment.
Concrete technical scheme of the present utility model is as follows:
It is a kind of based on hyperacoustic cast gate automatic cutting equipment that the utility model provides, it is characterized in that, this equipment comprises mobile vertically supersonic generator, described supersonic generator comprises the ultrasonic patrix being connected with supersonic generator, the ultrasonic counterdie matching with ultrasonic patrix, this equipment also comprises the guide rail that the ultrasonic counterdie of delivery moves horizontally, for the platform of supporting guide, be used for the embryo part that comprises multiple small products and waste material from injection mold from taking out and put into the first mechanical grip arm ultrasonic counterdie, described the first mechanical grip arm and ultrasonic patrix lay respectively at the top, two ends of guide rail.
This equipment also comprises the second mechanical grip arm for the product waste material cutting off after cast gate is taken out from ultrasonic counterdie.
Described ultrasonic counterdie is provided with multiple for holding the hole of small product, below described ultrasonic counterdie, be provided with the fixing storage piece with multiple perforation, described fixing storage piece is fixed on described platform, and be positioned at the inner side of guide rail, perforation on described fixing storage piece is identical with hole size and arrangement position on ultrasonic counterdie, and under ultrasonic counterdie moves to ultrasonic patrix time, the hole of ultrasonic counterdie faces with the perforation of fixing storage piece, below each hole, be provided with storage vat, described perforation and storage vat pass through soft pipe connection.
This equipment also comprises stopping means, and this stopping means comprises that one is fixed on the optical sensor of guide rail one end side and is fixed on the positive stop strip on ultrasonic counterdie, and in the time that positive stop strip inserts in optical sensor, ultrasonic counterdie stops at the first mechanical grip arm position place.
Described the first mechanical grip arm comprises one for clamping the bare terminal end of embryo part, fix with bare terminal end and swing arm that can 90 ° of rotations, the telescopic arm up and down that a swing arm is fixedly connected with.
Described telescopic arm comprises that one is fixed on the slide bar on platform and is socketed on the sliding sleeve sliding on slide bar on slide bar, and described sliding sleeve and swing arm fix.
This equipment also comprises the hydraulic means that drives supersonic generator to move up and down, and the hydraulic stem of described hydraulic means and described supersonic generator are fixedly connected, and the hydraulic cylinder of described hydraulic means is fixed on described platform.
Described the second mechanical grip arm comprises the pedestal being fixed on described platform, the rotary part rotating around described base level, described rotary part comprises that a main body and one section are plugged in the pars contractilis of described main body by expansion link, described pars contractilis comprise be fixed on described expansion link upper piece and lower of being fixedly connected with bare terminal end and sliding up and down with respect to upper piece.
Described expansion link is hydraulically extensible bar, and described rotary part passes through driven by motor.
The die cavity that described ultrasonic patrix encloses with ultrasonic counterdie is identical with the shape of embryo part.
The technique effect that the utility model is useful is as follows:
The utility model is by adopting hyperacoustic dither energy to fuse to product and the thinnest junction-cast gate of waste material, can play the object of accurate cutting, by ultrasonic wave, cast gate cutting is solved to the current problem that artificial interruption efficiency is low, fraction defective is high, also the cutter cutting cost solving is high, service life is short, has more solved the problem of laser cutting precision.
By the cut-out equipment of automation, can provide significantly production efficiency, reduce production costs, the fraction defective of product is significantly reduced simultaneously.
[brief description of the drawings]
Fig. 1 is the three-dimensional view of the utility model automatic cutting equipment.
[detailed description of the invention]
Embodiment:
Refer to Fig. 1, a kind of based on hyperacoustic cast gate automatic cutting equipment, this equipment is for cutting off the cast gate of small injecting products, in a mould, multiple small injecting products can be set, in the time of injection moulding, the die cavity of each injecting products is connected by runner, after injection mo(u)lding, waste material in runner is ined succession injecting products together by thimble ejection device, waste material in runner and the junction of injecting products are the cast gate of product, equipment of the present utility model be to cut off product and waste material are separated the junction of the waste material in runner and injecting products, and the junction of waste material and product is very thin, be fusible by ultrasonic wave dither.As shown in Figure 1, this equipment comprises mobile vertically supersonic generator 10, described supersonic generator comprises the ultrasonic patrix 11 being connected with supersonic generator, the ultrasonic counterdie 12 matching with ultrasonic patrix, this equipment also comprises the guide rail 20 that the ultrasonic counterdie of delivery moves horizontally, for the platform 30 of supporting guide, be used for the embryo part 40 that comprises multiple small products and waste material from injection mold from taking out and put into the first mechanical grip arm 50 ultrasonic counterdie 12, described the first mechanical grip arm 50 and ultrasonic patrix 11 lay respectively at the top, two ends of guide rail 20.This equipment also comprises the second mechanical grip arm 60 for the product waste material 42 cutting off after cast gate is taken out from ultrasonic counterdie 12.Described ultrasonic patrix 11 is identical with the shape of embryo part 40 with the die cavity that ultrasonic counterdie 12 encloses.
This equipment also comprises the hydraulic means 70 that drives supersonic generator 10 to move up and down, described hydraulic means 70 comprises hydraulic stem and hydraulic cylinder (not shown), the ultrasonic patrix 11 of the hydraulic stem of described hydraulic means and described supersonic generator 10 is fixedly connected, and the hydraulic cylinder of described hydraulic means is fixed on described platform 30 by a support arm.
Described ultrasonic counterdie 12 is provided with multiple for holding the hole 121 of small product, below described ultrasonic counterdie 12, be provided with the fixing storage piece 13 with multiple perforation 131, described fixing storage piece 13 is fixed on described platform 30, and be positioned at the inner side (i.e. two parallel orbits between) of guide rail 20, perforation 131 on described fixing storage piece 13 is identical with arrangement position with hole 121 sizes on ultrasonic counterdie 12, and under ultrasonic counterdie 12 moves to ultrasonic patrix 11 time, the hole 121 of ultrasonic counterdie 12 faces with the perforation 131 of fixing storage piece 13, below each hole 121, be provided with storage vat, described perforation is communicated with by flexible pipe (not shown) with storage vat.
This equipment also comprises stopping means 80, this stopping means 80 comprises that one is fixed on the optical sensor 81 of guide rail one end side and is fixed on the positive stop strip 82 on ultrasonic counterdie 12, in the time that positive stop strip 82 inserts in optical sensor 81, ultrasonic counterdie 12 stops at the first mechanical grip arm 50 positions.
Described the first mechanical grip arm 50 comprises one for clamping the bare terminal end 51 of embryo part, fix with bare terminal end 51 and swing arm 52 that can 90 ° of rotations, the telescopic arm up and down 53 that a swing arm is fixedly connected with.Described telescopic arm 53 comprises that one is fixed on the slide bar 531 on platform and is socketed on the sliding sleeve 532 sliding on slide bar on slide bar, and described sliding sleeve 532 fixes with swing arm 52.
Described the second mechanical grip arm 60 comprises the pedestal 61 being fixed on described platform, the rotary part 62 horizontally rotating around described pedestal 61, described rotary part 62 comprises that a main body 621 and one section are plugged in the pars contractilis 622 of described main body 621 by expansion link, described pars contractilis 622 comprise be fixed on described expansion link upper piece and lower (not shown) being fixedly connected with clip 63 and sliding up and down with respect to upper piece.Described expansion link is hydraulically extensible bar, and described rotary part passes through driven by motor.
It should be noted that, above embodiment is only unrestricted in order to the technical solution of the utility model to be described, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement the technical solution of the utility model, no matter how to be out of shape, as long as its distortion and do not depart from the spirit and scope of technical solutions of the utility model, it all should be encompassed in the middle of claim scope of the present utility model.
Claims (10)
1. one kind based on hyperacoustic cast gate automatic cutting equipment, it is characterized in that, this equipment comprises mobile vertically supersonic generator, described supersonic generator comprises the ultrasonic patrix being connected with supersonic generator, the ultrasonic counterdie matching with ultrasonic patrix, this equipment also comprises the guide rail that the ultrasonic counterdie of delivery moves horizontally, for the platform of supporting guide, be used for the embryo part that comprises multiple products and waste material from injection mold from taking out and put into the first mechanical grip arm ultrasonic counterdie, described the first mechanical grip arm and ultrasonic patrix lay respectively at the top, two ends of guide rail.
2. according to claim 1ly it is characterized in that based on hyperacoustic cast gate automatic cutting equipment, this equipment also comprises the second mechanical grip arm for the product waste material cutting off after cast gate is taken out from ultrasonic counterdie.
3. according to claim 1 and 2 based on hyperacoustic cast gate automatic cutting equipment, it is characterized in that, described ultrasonic counterdie is provided with multiple for holding the hole of product, below described ultrasonic counterdie, be provided with the fixing storage piece with multiple perforation, described fixing storage piece is fixed on described platform, and be positioned at the inner side of guide rail, perforation on described fixing storage piece is identical with hole size and arrangement position on ultrasonic counterdie, and under ultrasonic counterdie moves to ultrasonic patrix time, the hole of ultrasonic counterdie faces with the perforation of fixing storage piece, below each hole, be provided with storage vat, described perforation and storage vat pass through soft pipe connection.
4. according to claim 1 based on hyperacoustic cast gate automatic cutting equipment, it is characterized in that, this equipment also comprises stopping means, this stopping means comprises that one is fixed on the optical sensor of guide rail one end side and is fixed on the positive stop strip on ultrasonic counterdie, in the time that positive stop strip inserts in optical sensor, ultrasonic counterdie stops at the first mechanical grip arm position place.
5. according to claim 1 based on hyperacoustic cast gate automatic cutting equipment, it is characterized in that, described the first mechanical grip arm comprises one for clamping the bare terminal end of embryo part, fix with bare terminal end and swing arm that can 90 ° of rotations, the telescopic arm up and down that a swing arm is fixedly connected with.
6. according to claim 5ly it is characterized in that based on hyperacoustic cast gate automatic cutting equipment, described telescopic arm comprises that one is fixed on the slide bar on platform and is socketed on the sliding sleeve sliding on slide bar on slide bar, and described sliding sleeve and swing arm fix.
7. according to claim 1 based on hyperacoustic cast gate automatic cutting equipment, it is characterized in that, this equipment also comprises the hydraulic means that drives supersonic generator to move up and down, the hydraulic stem of described hydraulic means and described supersonic generator are fixedly connected, and the hydraulic cylinder of described hydraulic means is fixed on described platform.
8. according to claim 2 based on hyperacoustic cast gate automatic cutting equipment, it is characterized in that, described the second mechanical grip arm comprises the pedestal being fixed on described platform, the rotary part rotating around described base level, described rotary part comprises that a main body and one section are plugged in the pars contractilis of described main body by expansion link, described pars contractilis comprise be fixed on described expansion link upper piece and lower of being fixedly connected with bare terminal end and sliding up and down with respect to upper piece.
9. according to claim 8ly it is characterized in that based on hyperacoustic cast gate automatic cutting equipment, described expansion link is hydraulically extensible bar, and described rotary part passes through driven by motor.
10. according to claim 1ly it is characterized in that based on hyperacoustic cast gate automatic cutting equipment, the die cavity that described ultrasonic patrix encloses with ultrasonic counterdie is identical with the shape of embryo part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420129642.7U CN203765961U (en) | 2014-03-21 | 2014-03-21 | Ultrasonic-based automatic cutting equipment for pouring gate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420129642.7U CN203765961U (en) | 2014-03-21 | 2014-03-21 | Ultrasonic-based automatic cutting equipment for pouring gate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203765961U true CN203765961U (en) | 2014-08-13 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420129642.7U Expired - Lifetime CN203765961U (en) | 2014-03-21 | 2014-03-21 | Ultrasonic-based automatic cutting equipment for pouring gate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203765961U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104842400A (en) * | 2015-04-17 | 2015-08-19 | 苏州琼派瑞特电子科技有限公司 | Cutting mechanism of magic tape cutting machine |
| CN106698029A (en) * | 2015-11-17 | 2017-05-24 | 富鼎电子科技(嘉善)有限公司 | Automatic material collecting mechanism |
| CN107116203A (en) * | 2017-04-25 | 2017-09-01 | 百冠(福建)机械科技发展有限公司 | A kind of Hardware fitting automatic blanking equipment |
| CN110385839A (en) * | 2019-07-31 | 2019-10-29 | 深圳市倍斯特科技股份有限公司 | Remove the Vltrasonic device of injection molding sprue |
| CN110614751A (en) * | 2019-09-04 | 2019-12-27 | 惠州市德赛自动化技术有限公司 | Ultrasonic automatic shearing machine |
-
2014
- 2014-03-21 CN CN201420129642.7U patent/CN203765961U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104842400A (en) * | 2015-04-17 | 2015-08-19 | 苏州琼派瑞特电子科技有限公司 | Cutting mechanism of magic tape cutting machine |
| CN106698029A (en) * | 2015-11-17 | 2017-05-24 | 富鼎电子科技(嘉善)有限公司 | Automatic material collecting mechanism |
| CN107116203A (en) * | 2017-04-25 | 2017-09-01 | 百冠(福建)机械科技发展有限公司 | A kind of Hardware fitting automatic blanking equipment |
| CN110385839A (en) * | 2019-07-31 | 2019-10-29 | 深圳市倍斯特科技股份有限公司 | Remove the Vltrasonic device of injection molding sprue |
| CN110614751A (en) * | 2019-09-04 | 2019-12-27 | 惠州市德赛自动化技术有限公司 | Ultrasonic automatic shearing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 518103 18 Dragon King Temple Industrial Park, Fuyong Town, Baoan District, Shenzhen, Guangdong Patentee after: SHENZHEN ZHAOWEI MACHINERY&ELECTRONICS Co.,Ltd. Address before: 518103 18 Dragon King Temple Industrial Park, Fuyong Town, Baoan District, Shenzhen, Guangdong Patentee before: Shenzhen Zhaowei Machinery&electronics Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140813 |