CN203765611U - Servo control mechanical arm device on injection molding production line - Google Patents
Servo control mechanical arm device on injection molding production line Download PDFInfo
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- CN203765611U CN203765611U CN201420170743.9U CN201420170743U CN203765611U CN 203765611 U CN203765611 U CN 203765611U CN 201420170743 U CN201420170743 U CN 201420170743U CN 203765611 U CN203765611 U CN 203765611U
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- mechanical arm
- pulling
- production line
- conveyer belt
- servo control
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000001746 injection moulding Methods 0.000 title claims abstract description 20
- 238000002347 injection Methods 0.000 claims description 21
- 239000007924 injection Substances 0.000 claims description 21
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 10
- 238000007689 inspection Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000011179 visual inspection Methods 0.000 abstract 2
- 238000005516 engineering process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 241000486406 Trachea Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The utility model discloses a servo control mechanical arm device on an injection molding production line. The servo control mechanical arm device comprises a mechanical arm and a classification device, wherein the mechanical arm is arranged on the top of an injection molding machine, and comprises a transverse-movement portion, a drawing portion, a main arm portion and a secondary arm portion, the transverse-movement portion is driven by a servo motor, a plurality of injection molding machines with the mechanical arms are arranged on the same production line conveyer belt, the transverse-movement portions stretch out of the injection molding machines and extend to above the conveyer belt, and the classification device is arranged at the tail end of the production line conveyer belt. The servo control mechanical arm device further comprises a visual inspection device, wherein the visual inspection device comprises a plurality of intelligent cameras, and the intelligent cameras are arranged on the classification device and the main arm portions respectively. According to the servo control mechanical arm device, due to operation of the mechanical arms on different injection molding machines on the same production line conveyer belt, injection molding products different in specification and model are placed in a classified mode. According to the classification device, due to assistance of the arranged intelligent cameras, the products, different in specification, on the production line conveyer belt are placed to assigned places through the mechanical arms.
Description
Technical field
The utility model relates to the technical field of mechanical automation control, is specifically related to the SERVO CONTROL mechanical arm device on a kind of injection moulding production line.
Background technology
Along with the development of modern industry, people are for enhancing productivity, stabilize and increase product quality, improve workman's working condition, accelerate to realize the consideration of industrial production mechanization and automation, utility model mechanical arm, and it is widely used in production process, especially in high temperature, high pressure, dust, noise and the occasion with radioactivity and pollution, mechanical arm is widely used especially.Mechanical arm is the new technology occurring in automation field in modern age, and has become an important component part in modern industry production system.Mechanical arm is the one of industrial robot, and it is by manipulator, controller, and servo drive system and detect sensing device and form, is a kind of apery operation, automatically controls, can overprogram, can complete at three dimensions the automated production equipment of various operations.
Machine vision is the Science and Technology of the biological macroscopical visual performance of research computer simulation, replaces human eye that target is measured, followed the tracks of and identifies with the machine such as video camera and computer, and is judged.Be mainly used in as industrial detection, industrial flaw detection, accurate control, automatic production line, postal automation, preferred, the micro-medical procedure of grain, and the robot of various dangerous situation work etc.
Machine vision foot image technique, mode identification technology, and the new product of technical development of computer are to realize intellectuality, automation, informationalized advanced technology field.The application of NI Vision Builder for Automated Inspection, the intellectuality, the automation that greatly improve equipment, improve the performance such as service efficiency, reliability of equipping.Along with the application in NI Vision Builder for Automated Inspection of new technology, new theory, machine vision is by the larger effect of every field performance in national economy, can bring new industrial growth point on the one hand, the NI Vision Builder for Automated Inspection product that meets various demands to marketing, produces direct economic benefit; On the other hand, by the application of NI Vision Builder for Automated Inspection, more effectively bring into play the usefulness of automated arm, promote automated production level, improve the quality of products, drive the production efficiency of whole industry significantly to improve.
But along with the appearance of the problems such as recruitment difficulty, factory need make the transition to technology-intensive type from population is labour-intensive, and automation, mechanization production are replaced to traditional manual operation.At present, the artificial moulding that takes out of most injection moulding enterprise's employing is also classified, and its automaticity is extremely low, and efficiency is slow, and percent defective is high.
Utility model content
This utility model is for existing technical deficiency, SERVO CONTROL mechanical arm device on a kind of injection moulding production line is provided, by mechanical arm and sorter, the injecting products of different size model is put respectively, realized the full-automatic production in long conveying belt workshop, between unmanned vehicle, and efficiency is high, speed is fast, improve production efficiency and product percent of pass, reduced labour intensity, improved operating personnel's security.
The technical scheme that the utility model adopted is for achieving the above object:
SERVO CONTROL mechanical arm device on a kind of injection moulding production line, it is characterized in that, it comprises mechanical arm and sorter, this mechanical arm is arranged on injection machine top, comprise the portion of walking crosswise, pulling portion, positive arm and auxiliary portion by driven by servomotor, this positive arm and auxiliary portion are arranged in pulling portion, and pulling portion is arranged in the portion of walking crosswise, the described portion of walking crosswise is the king-size portion of walking crosswise, its length 4 meters or more than; Horizontal, longitudinal arm position capable of regulating of described pulling portion; Many the injection machines that are provided with mechanical arm are arranged on same production line conveyer belt, described in the portion of walking crosswise stretch out outside injection machine, extend to conveyer belt top, described sorter is arranged on the end of production line conveyer belt; Described SERVO CONTROL mechanical arm device also comprises vision inspection apparatus, and it comprises multiple intelligent video camera heads, is separately positioned on sorter and positive arm.
Described pulling portion is provided with pulling arm, line rail and slide block, on described positive arm, the online rail of auxiliary portion, slides; Described pulling portion is also provided with pulling cylinder and affects seat, positive arm pulling cylinder mounting plate, auxiliary portion pulling cylinder mount pad, pulling cylinder mounting plate cushion block and pulling block, described pulling portion is also provided with oil buffer and carrys out bounce cylinder action, pulling arm connects by corner brace the portion of walking crosswise, and the portion of walking crosswise is fixed on injection machine upper top.
The described portion of walking crosswise is provided with pedestal, this pedestal is connected with injection machine, the described portion of walking crosswise is also provided with the arch being connected on pedestal, in arch plane, two ends are fixed with two line rails, on four subsidiary slide blocks of two line rails, be provided with one and walk crosswise slide plate, walk crosswise slide plate and be provided with a motor fixed plate, on this motor fixed plate, fix a reductor and servo motor.
Also comprise an automatic oil feed pump, this automatic oil feed pump is arranged in the portion of walking crosswise, and walks crosswise portion's line rail described in connecting.
Described sorter comprises the positioning element and the interception parts that are arranged on a conveyer belt end, and described positioning element comprises positioning cylinder and backstay, and the piston rod activity direction of this positioning cylinder is vertical with conveyer belt; Described interception parts comprise interception frame, and are vertically arranged on interception symmetrical two interception cylinders on frame, are laterally connected to the ejector beam on the piston rod of two interception cylinders.
Described interception parts also comprise that material postpones conveying assembly, it comprises product delay cylinder, be arranged on the push pedal on product delay cylinder piston rod, and be arranged on the charging ram stub bar in push pedal front, described product delay cylinder is fixed on conveyer belt side by cylinder fixation kit.
The beneficial effects of the utility model: the utility model, by being positioned at the running of the mechanical arm on different injection machines on same production line conveyer belt, is put the injecting products of different size model respectively.Sorter, the assistance of the intelligent video camera head of setting, is placed into the product of the different size on production line conveyer belt by mechanical arm the place of appointment.
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is further described.
Brief description of the drawings
Fig. 1 is mechanical arm and the production line conveyer belt structure schematic diagram of the present embodiment;
Fig. 2 is the mechanical arm overall structure schematic diagram of the present embodiment;
Fig. 3 is that the mechanical arm of the present embodiment is walked crosswise portion's structural representation;
Fig. 4 is the pulling portion structural representation of the present embodiment;
Fig. 5 is the sorter structural representation of the present embodiment.
In figure: 1. mechanical arm, 11 walk crosswise portion, 111. pedestal, 112. arch, 113. line rails, 114. walk crosswise slide plate, 115. motor fixed plate, 116. servo motor, 12. pulling portions, 121. pulling arms, 122. line rails, 123. cylinder, 124. slide block, 13. positive arms, 14. auxiliary portions, 15. sorters, 151. positioning element, 152. interception parts, 153. positioning cylinder, 154. backstay, 155. interception framves, 156. interception cylinders, 157. ejector beam, 158. materials postpone conveying assembly, 159. postpone cylinder, 2. injection machine, 21. trash receptacles, 3. production line conveyer belt.
Detailed description of the invention
Embodiment, referring to Fig. 1～Fig. 5, SERVO CONTROL mechanical arm device on the injection moulding production line that the present embodiment provides, it comprises mechanical arm 1 and sorter 15, and this mechanical arm 1 is arranged on injection machine 2 tops, comprises the portion of walking crosswise 11, pulling portion 12, positive arm 13 and auxiliary portion 14 by driven by servomotor, this positive arm 13 and auxiliary portion 14 are arranged in pulling portion 12, pulling portion 12 is arranged in the portion of walking crosswise 11, described in walk crosswise portion 11 for the king-size portion 11 of walking crosswise, its length 4 meters or more than; Horizontal, longitudinal arm position capable of regulating of described pulling portion 12; Many the injection machines 2 that are provided with mechanical arm 1 are arranged on same production line conveyer belt 3, described in walk crosswise portion 11 and stretch out outside injection machine 2, extend to conveyer belt top, described sorter 15 is arranged on the end of production line conveyer belt 3; Described SERVO CONTROL mechanical arm device also comprises vision inspection apparatus, and it comprises multiple intelligent video camera heads, is separately positioned on sorter 15 and positive arm 13.
Described pulling portion 12 arranges pulling arm 121, line rail 122 and slide block 124, on described positive arm 13, the online rail 122 of auxiliary portion 14, slides; Described pulling portion 12 also arranges pulling cylinder and affects seat, positive arm 13 pulling cylinder mounting plates, auxiliary portion 14 pulling cylinder mount pads, pulling cylinder mounting plate cushion block and pulling block, drive two arms to move by air cylinder driven mode, described pulling portion 12 also arranges oil buffer and carrys out bounce cylinder 123 and move, pulling arm 121 connects the portion of walking crosswise 11 by corner brace, walks crosswise portion 11 and is fixed on injection machine 2 upper tops.All tracheaes, cable are unified to carry and protection by drag chain.Pulling arm 121 two ends arrange pulling end cap, make it attractive in appearance, and reach the safeguard protection of hommization.
The described portion 11 of walking crosswise is provided with pedestal 111, this pedestal 111 is connected with injection machine 2, the described portion 11 of walking crosswise is also provided with the arch 112 being connected on pedestal 111, in arch 112 planes, two ends are fixed with two line rails 113, on four subsidiary slide blocks of two line rails 113, be provided with one and walk crosswise slide plate 114, walk crosswise slide plate 114 and be provided with a motor fixed plate 115, on this motor fixed plate 115, fix a reductor and servo motor.Also comprise an automatic oil feed pump, this automatic oil feed pump is arranged in the portion of walking crosswise 11, and walks crosswise portion's 11 line rails 113 described in connecting.
Described sorter 15 comprises the positioning element 151 and the interception parts 152 that are arranged on a conveyer belt end, and described positioning element 151 comprises positioning cylinder 153 and backstay 154, and the piston rod activity direction of this positioning cylinder 153 is vertical with conveyer belt; Described interception parts 152 comprise interception frame 155, and are vertically arranged on interception symmetrical two interception cylinders 156 on frame 155, are laterally connected to the ejector beam 157 on the piston rod of two interception cylinders 156.Described interception parts 152 also comprise that material postpones conveying assembly 158, it comprises product delay cylinder 159, be arranged on the push pedal on product delay cylinder 159 piston rods, and being arranged on the charging ram stub bar in push pedal front, described product delay cylinder 159 is fixed on conveyer belt side by cylinder fixation kit.
Injecting products is through tape transport, when product is on conveyer belt during near interception parts 152, if 151 li of positioning elements have product, in interception parts 152, tackle cylinder 156 by descending, ejector beam 157 will block product, not allow 151 li of product introduction positioning elements, in order to avoid cause interference.By the time after default mechanical arm is taken the product of 151 li of positioning elements away, it is up that interception is tackled cylinder 156 in parts 152, allows product introduction positioning element 151.In the time that two products arrangements nestle up near interception parts 152, when first product process interception parts 152, product delay cylinder 159 is released, a product below that nestles up first product is withstood, it can not be walked immediately following first product, time delay a period of time, in the time that first product has been walked out interception parts 152, interception cylinder 156 is descending, and product delay cylinder 159 is regained, and interception parts 152 are tackled second product.When after product introduction positioning element 151, the positioning cylinder 153 of positioning element 151 is released, and product orientation, in default position location, is then regained, injecting products navigates to the place of appointment under the acting in conjunction of backstay 154 and positioning cylinder 153, treats intelligent video camera head identification.The mechanical arm being positioned on sorter 15 is the mechanical arm arranging separately.Intelligent video camera head comprises shooting, IMAQ, image processing, CPU, input/output interface.
Operation principle of the present utility model: mechanical arm 1 takes out the product in injection machine 2 and the mouth of a river in mould, by walking crosswise portion 11 along injection machine 2 overhead, carries and is placed on the production line conveyer belt 3 of injection machine 2 tail ends; Horizontal, longitudinal arm position capable of regulating of described pulling portion 12, described positive arm 13, by tool is set, after injection machine 2 die sinkings, comes downwards in mould and takes out product, and auxiliary portion 14 comes downwards to intake in mould, and the mouth of a river is placed into assigned address.
The utility model is not limited to above-mentioned embodiment, adopts or approximation apparatus identical with the utility model above-described embodiment, and SERVO CONTROL mechanical arm device on other injection moulding production lines that obtain, all within protection domain of the present utility model.
Claims (6)
1. the SERVO CONTROL mechanical arm device on an injection moulding production line, it is characterized in that, it comprises mechanical arm and sorter, this mechanical arm is arranged on injection machine top, comprise the portion of walking crosswise, pulling portion, positive arm and auxiliary portion by driven by servomotor, this positive arm and auxiliary portion are arranged in pulling portion, and pulling portion is arranged in the portion of walking crosswise, the described portion of walking crosswise is the king-size portion of walking crosswise, its length 4 meters or more than; Horizontal, longitudinal arm position capable of regulating of described pulling portion; Many the injection machines that are provided with mechanical arm are arranged on same production line conveyer belt, described in the portion of walking crosswise stretch out outside injection machine, extend to conveyer belt top, described sorter is arranged on the end of production line conveyer belt; Described SERVO CONTROL mechanical arm device also comprises vision inspection apparatus, and it comprises multiple intelligent video camera heads, is separately positioned on sorter and positive arm.
2. the SERVO CONTROL mechanical arm device on injection moulding production line according to claim 1, is characterized in that, described pulling portion is provided with pulling arm, line rail and slide block, on described positive arm, the online rail of auxiliary portion, slides; Described pulling portion is also provided with pulling cylinder and affects seat, positive arm pulling cylinder mounting plate, auxiliary portion pulling cylinder mount pad, pulling cylinder mounting plate cushion block and pulling block, described pulling portion is also provided with oil buffer and carrys out bounce cylinder action, pulling arm connects by corner brace the portion of walking crosswise, and the portion of walking crosswise is fixed on injection machine upper top.
3. the SERVO CONTROL mechanical arm device on injection moulding production line according to claim 1, it is characterized in that, the described portion of walking crosswise is provided with pedestal, this pedestal is connected with injection machine, the described portion of walking crosswise is also provided with the arch being connected on pedestal, and in arch plane, two ends are fixed with two line rails, is provided with one and walks crosswise slide plate on four subsidiary slide blocks of two line rails, walk crosswise slide plate and be provided with a motor fixed plate, on this motor fixed plate, fix a reductor and servo motor.
4. the SERVO CONTROL mechanical arm device on injection moulding production line according to claim 3, is characterized in that, also comprises an automatic oil feed pump, and this automatic oil feed pump is arranged in the portion of walking crosswise, and walks crosswise portion's line rail described in connecting.
5. the SERVO CONTROL mechanical arm device on injection moulding production line according to claim 1, it is characterized in that, described sorter comprises the positioning element and the interception parts that are arranged on a conveyer belt end, described positioning element comprises positioning cylinder and backstay, and the piston rod activity direction of this positioning cylinder is vertical with conveyer belt; Described interception parts comprise interception frame, and are vertically arranged on interception symmetrical two interception cylinders on frame, are laterally connected to the ejector beam on the piston rod of two interception cylinders.
6. the SERVO CONTROL mechanical arm device on injection moulding production line according to claim 5, it is characterized in that, described interception parts also comprise that material postpones conveying assembly, it comprises product delay cylinder, be arranged on the push pedal on product delay cylinder piston rod, and being arranged on the charging ram stub bar in push pedal front, described product delay cylinder is fixed on conveyer belt side by cylinder fixation kit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420170743.9U CN203765611U (en) | 2014-04-09 | 2014-04-09 | Servo control mechanical arm device on injection molding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420170743.9U CN203765611U (en) | 2014-04-09 | 2014-04-09 | Servo control mechanical arm device on injection molding production line |
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| Publication Number | Publication Date |
|---|---|
| CN203765611U true CN203765611U (en) | 2014-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420170743.9U Expired - Lifetime CN203765611U (en) | 2014-04-09 | 2014-04-09 | Servo control mechanical arm device on injection molding production line |
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| Country | Link |
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| CN (1) | CN203765611U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105196148A (en) * | 2015-09-25 | 2015-12-30 | 广东省自动化研究所 | Self-adaption polishing and grinding system with intelligent feed and discharge function |
| CN106079317A (en) * | 2016-04-22 | 2016-11-09 | 苏州超群智能科技有限公司 | A kind of coordinate truss-like injection molding mechanical arm with vision guide positioning function |
-
2014
- 2014-04-09 CN CN201420170743.9U patent/CN203765611U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105196148A (en) * | 2015-09-25 | 2015-12-30 | 广东省自动化研究所 | Self-adaption polishing and grinding system with intelligent feed and discharge function |
| CN105196148B (en) * | 2015-09-25 | 2017-08-08 | 广东省自动化研究所 | A kind of adaptive polishing grinding system with intelligent loading and unloading function |
| CN106079317A (en) * | 2016-04-22 | 2016-11-09 | 苏州超群智能科技有限公司 | A kind of coordinate truss-like injection molding mechanical arm with vision guide positioning function |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 523791 Guangdong city of Dongguan province Dalang Zhen Sha Bu Cun Sha Fu Road No. 83 Patentee after: Bronte robotics, Inc. Address before: 523791 Guangdong city of Dongguan province Dalang Zhen Sha Bu Cun Sha Fu Road No. 83 Patentee before: GUANGDONG BOLANGTE INTELLIGENT EQUIPMENT Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140813 |