CN203765192U - Automatic material detection system - Google Patents
Automatic material detection system Download PDFInfo
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- CN203765192U CN203765192U CN201320893079.6U CN201320893079U CN203765192U CN 203765192 U CN203765192 U CN 203765192U CN 201320893079 U CN201320893079 U CN 201320893079U CN 203765192 U CN203765192 U CN 203765192U
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Abstract
The utility model is applicable to the technical field of material detection, and provides an automatic material detection system which is used for detecting the welding strength of a welding material. The automatic material detection system comprises a material receiving mechanism used for receiving the welding material, a material conveying mechanism used for conveying the welding material, a detection mechanism used for detecting the welding material, a control mechanism used for controlling the operation of the material receiving mechanism, the material conveying mechanism and the detection mechanism and a support plate, wherein the support plate provides support for the material receiving mechanism, the material conveying mechanism and the detection mechanism; the control mechanism is arranged on the support plate; the material conveying mechanism is placed between the material receiving mechanism and the detection mechanism and conveys the welding material from the material receiving mechanism to the detection mechanism; the detection mechanism detects the conveyed welding material; the material receiving mechanism receives the processed welding material; the material conveying mechanism conveys the welding material on the material receiving mechanism to the detection mechanism. The automatic material detection system is simple in structure and high in reliability; the automatic control is realized.
Description
Technical field
The utility model belongs to material detection technique field, relates in particular to a kind of automatic detection system of materials.
Background technology
Material is after welding processing completes, need to detect the weld strength of its weld, but existing detection operation is mainly detected by the special testing tool of artificial employing, adopt manual detection to have the shortcoming that detection efficiency is low, labour intensity is large and operability is poor.
Utility model content
The purpose of this utility model is to provide a kind of automatic detection system of materials, is intended to solve existing detection operation and adopts manual operation, the problem that detection efficiency is low and labour intensity is large.
The utility model is to realize like this, a kind of automatic detection system of materials, for detection of the weld strength of welding material, comprise the material receiving mechanism for receiving described welding material, for transmitting the material transport mechanism of described welding material, for detection of the testing agency of described welding material weld strength, be used for controlling described material receiving mechanism, controlling organization and the gripper shoe of described material transport mechanism and the operation of described testing agency, described gripper shoe is described material receiving mechanism, described material transport mechanism and described testing agency provide support, described controlling organization is installed in described gripper shoe, described material transport mechanism is arranged between described material receiving mechanism and described testing agency, and described welding material is sent to described testing agency by described material receiving mechanism locates, described testing agency carries out the detection of weld strength to the described welding material sending.
Particularly, described material receiving mechanism comprises the horizontally disposed cylinder that connects material, the first support and for carrying the piece that connects material of described welding material, described the first support is arranged in described gripper shoe, the described cylinder that connects material is provided with the first expansion link, the end of described the first expansion link is connected with the moving assembly by the described air cylinder driven that connects material, the described piece that connects material is installed on described moving assembly, described in the piece that connects material be provided with the material trough for welding material described in support.
Further, described moving assembly comprises the first line slideway, the second line slideway and moving member, described the first line slideway is fixedly arranged in described gripper shoe, described the second line slideway is fixedly arranged on described the first support, on described the first line slideway, be slidably equipped with the first slide block, on described the second line slideway, be slidably equipped with the second slide block, described moving member is by a base plate and the first side plate of being oppositely arranged, the second side plate encloses and forms, described the first side plate is fixedly arranged on described the first slide block and with described the first expansion link and is fixedly connected with, described base plate is fixedly arranged on described the second slide block, the described piece that connects material is installed on described moving member.
Particularly, described moving assembly also comprises the first mount pad and erection column, described the first side plate is provided with first installing hole suitable with described erection column profile, described the second side plate is provided with second installing hole corresponding with described the first installing hole, one end of described erection column is fixedly arranged in described the first installing hole, the other end is fixedly arranged in described the second installing hole, described the first mount pad is provided with three installing hole suitable with described erection column, described the first mount pad is sheathed on described erection column, described the first mount pad is also provided with the mounting groove for the piece that connects material described in fixing, the described piece that connects material is fixedly arranged in described mounting groove.
Preferably, described erection column is set to two, two described erection columns are arranged side by side, described in each, on erection column, be arranged with spring, described spring is located between described the first side plate and described the first mount pad, and one end of described spring is fixedly arranged on described the first side plate, the other end is resisted against a side of described the first mount pad, described the second side plate is provided with differential head, and described differential head has a differential gauge head, and the end of described differential gauge head is resisted against another side of described the first mount pad.
Further, described material transport mechanism comprises thrust cylinder, material toggling piece and second support of horizontally disposed feeding cylinder, vertically setting, described the second support is installed in described gripper shoe, described feeding cylinder is provided with the second expansion link, described thrust cylinder is connected with described the second expansion link by coupling assembling, described thrust cylinder is provided with the 3rd expansion link, and described material toggling piece is fixedly arranged on the end of described the 3rd expansion link.
Particularly, described coupling assembling comprises the first connector, the second connector, lead and installing plate, described installing plate is fixedly arranged on described the second support, described the first connector is fixedly arranged on the end of described the second expansion link, described the second connector is arranged on described thrust cylinder, described the first connector is fixedly connected with described the second connector, described the second connector is provided with four installing hole suitable with described lead profile, described installing plate is provided with five installing hole corresponding with described the 4th installing hole, one end of described lead is fixedly arranged in described the 4th installing hole, other end stir yourself is inserted in described the 5th installing hole.
Further, described testing agency comprises the binder cylinder of vertical setting, detect mount pad and the 3rd support, described detection mount pad is provided with the groove suitable with described welding material, the center line of described groove and the center line of described material trough are on same straight line, described welding material enters described groove by the entrance point of described groove, and stretch out the port of export of described groove, described binder cylinder is installed on described the 3rd support, and be arranged at the top of the described port of export, described binder cylinder comprises the 4th expansion link, described testing agency also comprises the depression bar that can be resisted against on described welding material and passes through the force value of the described depression bar generation of measurement for detection of the pressure-detecting device of described welding material weld strength, described pressure-detecting device is located at the end of described the 4th expansion link, described depression bar is located at the bottom of described pressure-detecting device.
Further, described material transport mechanism also comprise be arranged at described detection mount pad and described in the guide holder that connects material between piece, described guide holder is provided with U-shaped groove, and the center line of the center line of described U-shaped groove, the center line of described groove and described material trough is on same straight line.
Further, also comprise the 4th support and for receiving the blanking groove of the described welding material having detected, groove connects material, described the 4th support is installed in described gripper shoe, one end of described blanking groove is near the outside of the described port of export, another rectifies the openend to the described groove that connects material, described the 3rd support is provided with the blanking groove gripper shoe for supporting described blanking groove, the described groove that connects material is located at the below of described blanking groove, and be fixedly arranged on described binder cylinder supports frame, the bottom of the described groove that connects material is provided with horizontally disposed rewinding cylinder, in the described groove that connects material, be provided with scraping wings, described rewinding cylinder is provided with the 5th expansion link, described scraping wings is fixedly connected with described the 5th expansion link.
The automatic detection system of materials that the utility model provides, can the weld strength of welding material be realized automatically and being detected, employing connects material cylinder for receiving welding material, adopts feeding cylinder that welding material is sent to place of testing agency, and testing agency is detected welding material, that welds material receives and sends and detects operation all by controlling organization control, realize automation mechanized operation, alleviate operating personnel's labour intensity, improve detection efficiency, and whole system is simple in structure, take up room little.
Brief description of the drawings
Fig. 1 is the automatic detection system of materials perspective view that the utility model embodiment provides;
Fig. 2 is the perspective view of Fig. 1 other direction;
Fig. 3 is Fig. 1 perspective view of a direction again;
Fig. 4 is the perspective view that gripper shoe is not installed in Fig. 1;
Fig. 5 is the perspective view of the piece that connects material that provides of the utility model embodiment;
Fig. 6 is the perspective view of the moving member that provides of the utility model embodiment;
Fig. 7 is the perspective view of the first mount pad of providing of the utility model embodiment;
Fig. 8 is the perspective view of the cylinder supports plate that connects material that provides of the utility model embodiment;
Fig. 9 is the perspective view of the material toggling piece that provides of the utility model embodiment;
Figure 10 is the perspective view of the second connector of providing of the utility model embodiment;
Figure 11 is the perspective view of the second mount pad of providing of the utility model embodiment;
Figure 12 is the perspective view of the feeding cylinder gripper shoe that provides of the utility model embodiment;
Figure 13 is the perspective view of the guide holder that provides of the utility model embodiment;
Figure 14 is the perspective view of the detection mount pad that provides of the utility model embodiment.
In accompanying drawing, sequence number is as follows:
Material receiving mechanism 1 cylinder 11 first expansion links 111 piece 12 material trough 121 first support 13 moving assembly 14 first line slideway 141 second line slideway 142 moving member 143 base plate 1,431 first side plate 1,432 first installing hole 14,321 second side plate 1,433 second installing hole 14,331 first slide block 144 second slide block 145 first mount pad 146 the 3rd installing hole 1461 mounting groove 1462 erection column 147 adjustment screw 148 springs 149 cylinder supports plate 15 first installing port 151 buffer 16 differential head 17 plastic housings 18 that connect material that connect material that connect material
Material transport mechanism 2 feeding cylinder 21 second expansion link 211 thrust cylinder 22 the 3rd expansion link 221 material toggling piece 23 projection 231 second support 24 coupling assembling 25 first connector 251 second connector 252 the 4th installing hole 2521 lead 253 second mount pad 254 the 5th installing hole 2541 feeding cylinder gripper shoe 26 second installing port 261 guide holder 27U type groove 271 cover plates 28
Testing agency's 3 binder cylinder 31 the 4th expansion link 311 binder checkout gear 32 depression bars 33 detect mount pad 34 groove 341 ports of export 3411 the 3rd support 35 binder cylinder supports frame 36 holding pads 361 the 3rd side plate 362 the 4th side plates 363
Gripper shoe 4 the 4th support 5 blanking grooves 6 groove 7 rewinding cylinder 8 the 5th expansion links 81 that connect material
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
Below in conjunction with specific embodiment, the utility model is described in detail.
As shown in Figure 1 to Figure 3, a kind of automatic detection system of materials that the utility model embodiment provides, for detection of the weld strength of welding material, comprise material receiving mechanism 1, material transport mechanism 2, testing agency 3, be used for controlling material receiving mechanism 1, the controlling organization (not shown) that material transport mechanism 2 and testing agency 3 move, gripper shoe 4, gripper shoe 4 is material receiving mechanism 1, material transport mechanism 2, testing agency 3 provides support, controlling organization is installed in gripper shoe 4, material transport mechanism 2 is arranged between material receiving mechanism 1 and testing agency 3, and welding material is sent to 3 places of testing agency by material receiving mechanism 1, testing agency 3 is detected the welding material sending, after welding materiel machining completes, need to detect its weld strength, first, material receiving mechanism 1 receives and machines welding material to be detected, then, welding material moves to 3 places of testing agency under the effect of material transport mechanism 2, in the time that welding material moves to testing agency 3, testing agency 3 carries out weld strength detection to welding material, the reception of welding material, transmit and detect employing automation mechanized operation, reduce operating personnel's labour intensity, improve detection efficiency, and whole system takes up room little, simple in structure, for ease of maintenaince.
As Fig. 1, shown in Fig. 3 to Fig. 5 and Fig. 8, material receiving mechanism 1 comprises the horizontally disposed cylinder 11 that connects material, piece 12 and the first support 13 connect material, the first support 13 is installed in gripper shoe 4, in gripper shoe 4, be installed with the cylinder supports plate 15 that connects material for the cylinder 11 that connects material is installed, the cylinder supports that connects material plate 15 is provided with first installing port 151 suitable with cylinder 11 end profiles that connect material, the connect material end of cylinder 11 is installed in the first installing port 151, the cylinder 11 that connects material is provided with the first expansion link 111, the first expansion link 111 along continuous straight runs move, the end of the first expansion link 111 is connected with the moving assembly 14 being driven by the cylinder 11 that connects material, the piece 12 that connects material is installed on moving assembly 14, when the first expansion link 111 elongates or shortens, impel moving assembly 14 to move, the piece 12 that connects material is located on moving assembly 14, and move together with moving assembly 14, guarantee, the piece 12 that connects material receives welding material reposefully, avoid connecting material cylinder 11 due to air pressure shakiness, while causing the first expansion link 111 to move, produce vibration, thereby the piece 12 that connects material cannot receive welding material reposefully, the piece 12 that connects material is provided with the material trough 121 for support welding material, welding material is arranged in material trough 121, avoid connecting material piece 12 in moving process, dropping of welding material, in the time that the first expansion link 111 extends or shrinks, impel moving assembly 14 to occur corresponding mobile, connect material piece 12 near welding material and receive, the employing cylinder 11 that connects material, by controlling the mobile reception that realizes welding material of the first expansion link 111, simple in structure, and reliability is high, simple to operate, connect material the stroke of cylinder 11 by controlling organization control, realize precise positioning, can accurately receive welding material, and first expansion link 111 steadily move, guaranteeing to weld material is arranged in material trough 121, can not drop, connect material piece 12 of realization receives the automation mechanized operation of welding materials, in the time that needs receive welding material, controlling organization control the first expansion link 111 extends, moving assembly 14 moves, thereby the piece 12 that connects material is near also receiving welding material, after finishing receiving, the first expansion link 111 shrinks, the piece 12 that will connect material returns to original initial position, be convenient to weld the transmission of material.
Preferably, welding material is clava, and therefore, material trough 121 can be designed as V-type, and welding material is embedded in material trough 121, even if connect material in piece 12 moving process, welding material also can not be deviate from, and guarantees to weld material and moves forward stably.
Preferably, between the first support 13 and gripper shoe 4, can fix by screw lock between the cylinder supports that connects material plate 15 and gripper shoe 4, easy for installation, simple to operate.
As Fig. 1, Fig. 3, shown in Fig. 4 to Fig. 6, moving assembly 14 comprises the first line slideway 141, the second line slideway 142 and moving member 143, the first line slideway 141 is fixedly arranged in gripper shoe 4, the second line slideway 142 is fixedly arranged on the first support 13, on the first line slideway 141, be slidably equipped with the first slide block 144, on the second line slideway 142, be slidably equipped with the second slide block 145, moving member 143 is by a base plate 1431, the first side plate 1432 and the second side plate 1433 enclose and form, the first side plate 1432 and the second side plate 1433 are oppositely arranged, wherein the first side plate 1432 is fixedly arranged on the first slide block 144, and be fixedly connected with the first expansion link 111, base plate 1431 is fixedly arranged on the second side plate 1433, therefore, controlling organization control the first expansion link 111 occurs to extend or shrink, the first expansion link 111 impels moving member 143 to move, moving member 143 moves linearly along the first line slideway 141 and the second line slideway 142, mobile more steady, the piece 12 that connects material is installed on moving member 143, therefore, the piece 12 that connects material moves more steady, guarantee that the problem dropping can not appear in the welding material in material trough 121 in the time that the piece 12 that connects material moves.
As shown in Fig. 4 and Fig. 6, the longitudinal cross-section of moving member 143 is " Qian " font, moving member 143 has a cavity 1434, the piece 12 that connects material is installed in cavity 1434, guarantee to connect material piece 12 and moving member 143 synchronizing movings, between the first side plate 1432 and the first slide block 144, base plate 1431 and the second slide block 145, can be connected by screw, easy for installation.
Preferably, as shown in Figure 3, material receiving mechanism 1 also comprises the buffer 16 of being located in gripper shoe 4, in the time that moving member 143 slides near buffer 16 place, under the effect of buffer 16, controlling organization control the first expansion link 111 slowly moves forward reposefully, will weld reposefully material and receive to material trough 121.
As Fig. 1, shown in Fig. 4 to Fig. 7, moving assembly 14 also comprises the first mount pad 146 and erection column 147, the first side plate 1432 is provided with first installing hole 14321 suitable with erection column 147 profiles, the second side plate 1433 is provided with second installing hole 14331 suitable with erection column 147 profiles, one end of erection column 147 is fixedly arranged in the first installing hole 14321, the other end is fixedly arranged in the second installing hole 14331, the first mount pad 146 is provided with three installing hole 1461 suitable with erection column 147, the first mount pad 146 is sheathed on erection column 147, the first mount pad 146 is also provided with the mounting groove 1462 for the piece 12 that fixedly connects material, the piece 12 that connects material is fixedly arranged in mounting groove 1462, the first position of mount pad 146 on erection column 147 is adjustable, can instrumentality hopper 121 with the relative position of welding material, because welding material position has deviation from processing out time, need to adjust in time the position of material trough 121, so that the center line of the center line of material trough 121 and welding material is on same straight line, guarantee, material trough 121 can accurately receive the welding material machining.
As shown in Fig. 4 and Fig. 5, the first mount pad 146 is provided with adjustment screw 148, can be used for instrumentality hopper 121 and the relative position that welds material, the end of adjustment screw 148 is resisted against the upper surface of the piece 12 that connects material, by screwing or loosening adjustment screw 148 regulates the position of piece 12 that connects material, thereby realize the relative position of instrumentality hopper 121 and welding material.
As Fig. 3, Fig. 4, shown in Fig. 6 and Fig. 7, erection column 147 is set to two, two erection columns 147 are arranged side by side, therefore, corresponding the first installing hole 14321, the second installing hole 14331, the 3rd installing hole 1461 is all set to two, corresponding one by one with erection column 147, on each erection column 147, be all arranged with spring 149, spring 149 is located between the first side plate 1432 and the first mount pad 146, one end of spring 149 is fixedly arranged on the first side plate 1432, the other end is resisted against a side of the first mount pad 146, material receiving mechanism 1 also comprises dead-beat differential head 17, dead-beat differential head 17 is installed on the second side plate 1433, and dead-beat differential head 17 has differential gauge head and adjusting knob, can make differential gauge head occur by operation differential knob corresponding mobile, the end of differential gauge head is resisted against another side of the first mount pad 146, , differential gauge head is supported the first mount pad 146, it is moved, under the acting in conjunction of dead-beat differential head 17 and spring 149, trace regulates the first installation site of mount pad 146 on erection column 147, then instrumentality hopper 121 and the relative position that welds material, to guarantee that material trough 121 can receive welding material exactly.
Preferably, on moving member 14, be covered with plastic housing 18, can be used for avoiding the destruction to erection column 147 surfaces of the dust that introduced contaminants produces as welding material in process, extend the service life of erection column 147.
As shown in Figures 1 to 5, material transport mechanism 2 comprises horizontally disposed feeding cylinder 21, the thrust cylinder 22 vertically arranging, material toggling piece 23 and the second support 24, the second support 24 is installed in gripper shoe 4, feeding cylinder 21 is installed on the second support 24, feeding cylinder 21 is provided with the second expansion link 211, thrust cylinder 22 is connected with the second expansion link 211 by coupling assembling 25, thrust cylinder 22 is provided with the 3rd expansion link 221, material toggling piece 23 is fixedly arranged on the end of the 3rd expansion link 221, after welding materiel machining completes, controlling organization triggers the cylinder 11 that connects material and moves, the first expansion link 111 extends, impel moving member 143 to move, then be arranged on moving member 143 connect material piece 12 to welding material close, the piece 12 that connects material moves to welding materiel machining place, material trough 121 receives welding material, receive after welding material, controlling organization control the first expansion link 111 shrinks and returns to original position, now, controlling organization triggers feeding cylinder 21 and moves, the second expansion link 211 extends, so that the thrust cylinder 22 of the second expansion link 211 ends arrives top, welding material end, the second expansion link 211 stop motions, controlling organization triggers thrust cylinder 22 and moves, the 3rd expansion link 221 extends so that be positioned at the material toggling piece 23 of the 3rd expansion link 221 ends and extends downward the end that contacts at welding material, now, controlling organization triggers feeding cylinder 21 and moves, the second expansion link 211 shrinks, because material toggling piece 23 contacts at the end of welding material, the second expansion link 211 contractions can promote to weld material and move forward, welding material is sent to 3 places of testing agency, the second expansion link 211 even runnings, therefore, under the mating reaction of material toggling piece 23 and feeding cylinder 21, welding material is steadily pushed ahead material trough 121 is interior, adopt feeding cylinder 21 to advance welding material, simple in structure, welding material moves steadily, whole system reliability is high, and for ease of maintenaince, take up room little.
As shown in Figure 9, material toggling piece 23 is provided with projection 231, and projection 231 is suitable with material trough 121 profiles, in the time that the second expansion link 211 shrinks, projection 231 thrust welding material ends, the end of projection 231 can be moved along material trough 121, advance reposefully welding material, avoid welding material and drop.
Preferably, the second support 24 is fixedly connected with gripper shoe 4 by screw, is convenient to the second support 24 to be installed in gripper shoe 4, easy for installation.
As Fig. 2 to Fig. 4, shown in Figure 10 and Figure 12, coupling assembling 25 comprises the first connector 251, the second connector 252, lead 253 and the second mount pad 254, the second mount pad 254 is fixedly arranged on the second support 24, the second mount pad 254 is provided with the feeding cylinder gripper shoe 26 for fixing feeding cylinder 21, feeding cylinder gripper shoe 26 is provided with the second installing port 261 with feeding cylinder 21 profile adaptations, the end of feeding cylinder 21 is installed in the second installing port 261, the first connector 251 is fixedly arranged on the end of the second expansion link 211, the second connector 252 is arranged on thrust cylinder 22, be fixedly connected with the second connector 252 by the first connector 251, in the time that the second expansion link 211 extends or shrinks, can impel thrust cylinder 23 to occur corresponding mobile, again because, when the 3rd expansion link 221 on thrust cylinder 22 extends, can make material toggling piece 23 support the end of welding material, therefore, when the second expansion link 211 shrinks, drive thrust cylinder 22 to move, thereby welding material is sent to 3 places of testing agency, the transport process of welding material adopts cylinder operation, take up room little, realize and automatically transmit welding material, and simple in structure, easy operating.
As Fig. 2 to Fig. 4, shown in Figure 10 and Figure 12, the second connector 252 is provided with four installing hole 2521 suitable with lead 253, the second mount pad 254 is provided with five installing hole 2541 corresponding with the 4th installing hole 2521, one end of lead 253 is fixedly arranged in the 4th installing hole 2521, other end activity is inserted in the 5th installing hole 2541, the second expansion link 211 is in the time extending or shrink, traction thrust cylinder 22 occurs corresponding mobile, thereby advance the movement of welding material, the auxiliary thrust cylinder 22 of lead 253 steadily moves, guarantee to weld material and be sent to reposefully 3 places of testing agency, system reliability is high, and simple in structure, take up room little.
In the utility model embodiment, the 3rd expansion link 22 promotes material toggling piece 23 decline 5mm strokes, can realize the end of the projection 231 conflict welding materials on material toggling piece 23, because the required stroke of the 3rd expansion link 22 is less, thrust cylinder 22 is preferably aciculiform cylinder, aciculiform cylinder volume is small and exquisite, meets user demand.
Preferably, feeding cylinder gripper shoe 26 is fixedly connected with the second mount pad 254 by screw, is convenient to install feeding cylinder gripper shoe 26, simple to operate.
If Fig. 1 to Fig. 5 is with as shown in Figure 14, testing agency 3 comprises the binder cylinder 31 of vertical setting, detect mount pad 34 and the 3rd support 35, detect mount pad 34 and be provided with the groove suitable with welding material 341, the center line of the center line of groove 341 and material trough 121 is on same straight line, groove 341 has an entrance point and a port of export 3411, be located at the welding material in material trough 121, under the acting in conjunction of feeding cylinder 21 and material toggling piece 23, welding material is entered in groove 341 by entrance point, and stretch out the port of export 3411 of groove 341, binder cylinder 31 is installed on the 3rd support 35, and be arranged at the top of the port of export 3411, binder cylinder 31 comprises the 4th expansion link 311, testing agency 3 also comprises that the depression bar 33 that can be resisted against on welding material and the force value producing by measurement depression bar 33 are for detection of the pressure-detecting device 32 that welds material weld strength, pressure-detecting device 32 is arranged at the end of the 4th expansion link 311, depression bar 33 is arranged at the bottom of pressure-detecting device 32, when welding material is sent to and is detected mount pad 34 places by material transport mechanism 2, welding material enters in groove 341, and under the continuous action of material feeding cylinder 21, welding material is steadily by groove 341, when detecting welding material, controlling organization stretches out the port of export 3411 of groove 341, binder cylinder 31 is started working, binder cylinder 31 is provided with the 4th expansion link 311, pressure-detecting device 32 is arranged at the end of the 4th expansion link 311, depression bar 33 is located at the bottom of pressure-detecting device 32, binder cylinder 31 is under the control action of controlling organization, there is corresponding action, when the 4th expansion link 311 extends, accordingly, pressure-detecting device 32 and depression bar 33 move down, pressure-detecting device 32 is connected with depression bar 33, depression bar 33 is resisted against welding material surface, the force value that pressure-detecting device 32 produces by measurement depression bar 33 is the weld strength at weld for detection of welding material, detect mount pad 34 and be provided with the binder cylinder supports frame 36 for supporting binder cylinder 31, binder cylinder supports frame 36 comprises binder cylinder mounting plate 361, the 3rd side plate 362 and the 4th side plate 363, the 3rd side plate 352 and the 4th side plate 363 are relatively arranged on the bottom of binder cylinder mounting plate 361, binder cylinder 31 is fixedly arranged on binder cylinder mounting plate 361, the 3rd side plate 362 and the 4th side plate 363 are fixedly arranged on respectively the both sides of detecting mount pad 34.
Preferably, because multiple welding materials all need to be via passing through to detect mount pad 34, detect again, if do not add processing, the welding material passing through is successively serious to groove 341 surface abrasions, if groove 341 surface abrasions are serious, cannot meet the center line of groove 341 and the center line of material trough 121 in collinear requirement, welding material cannot successfully enter in groove 341, need to change detection mount pad 34, increase testing cost, therefore, for ensureing that welding material enters in groove 341 smoothly, and extend the service life of detecting mount pad 34, in groove 341, be provided with alloy sheath, the center line of alloy sheath and material trough 121 are on same straight line, and alloy sheath and welding material profile are suitable, welding material is smoothly through alloy sheath, and groove 341 can not wear and tear, extend the service life of detecting mount pad 34, reduce testing cost.
As Fig. 3, Fig. 5, Figure 13 and Figure 14, material transport mechanism 2 also comprises guide holder 27, guide holder 27 is provided with U-shaped groove 271, the center line of U-shaped groove 271, the center line of the center line of groove 341 and material trough 121 is on same straight line, under the acting in conjunction of material toggling piece 23 and feeding cylinder 21, welding material is pushed ahead along material trough 121, because material trough 121 keeps motionless in the transport process of welding material, between material trough 12 and groove 341, be provided with certain distance, need to be provided with a guide holder 27, welding material is sent in groove 341 reposefully, on guide holder 27, be also provided with the cover plate 28 that plastics are made, known according to the operation principle of cylinder, the second expansion link 221 on feeding cylinder 22 shrinks, traction thrust cylinder 22 moves, thrust cylinder 22 promotes welding material and moves ahead, enter in testing agency 3, cover plate 28 is covered on U-shaped groove 271, with micro-contact the in welding material surface, guaranteeing to weld material steadily advances, and can overcome feeding cylinder 21 because air pressure shakiness causes occurring entanglement in transmission welding material process, affect the problems such as the normal detection of testing agency 3.
As shown in Figures 2 to 4, the automatic detection system of materials that the utility model embodiment provides, also comprise the 4th support 5, and for receiving the blanking groove 6 of the welding material having detected and the groove 7 that connects material, the groove 7 that connects material is located at the below of blanking groove 6, and be fixedly arranged on the 4th support 5, the 4th support 5 is installed in gripper shoe 4, one end of blanking groove 6 is near the outside of the port of export 3411, another of blanking groove 6 rectified the openend of docking hopper 7, the 3rd support 35 is provided with the blanking groove gripper shoe (not shown) for supporting blanking groove 6, the connect material bottom of groove 7 is provided with rewinding cylinder 8, connect material in groove 7 and be provided with scraping wings 71, rewinding cylinder 8 is provided with the 5th expansion link 81, scraping wings 71 is fixedly connected with the 5th expansion link 81, one end of blanking groove gripper shoe is fixedly arranged on the 3rd support 35, blanking groove 6 is obliquely installed in the other end of blanking groove gripper shoe, the welding material of being convenient to detect is entered and is connected material in groove 7 by blanking groove 6, if entering the welding material connecting material in groove 7 pushes away away not in time, will push, next the welding material having detected cannot enter and connect material in groove 7, therefore, need in time the welding material connecting material in groove 7 to be pushed away away, connect material in groove 7 when there being welding material to enter, controlling organization control rewinding cylinder 8 moves, the 5th expansion link 81 extends, so that scraping wings 71 pushes away away welding material, clean out space, the welding material of being convenient to have detected next time enters and connects material in groove 7, operation all realizes automation control, alleviate operating personnel's work load.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any amendments of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.
Claims (10)
1. an automatic detection system of materials, for detection of the weld strength of welding material, it is characterized in that: comprise the material receiving mechanism for receiving described welding material, for transmitting the material transport mechanism of described welding material, for detection of the testing agency of described welding material weld strength, be used for controlling described material receiving mechanism, controlling organization and the gripper shoe of described material transport mechanism and the operation of described testing agency, described gripper shoe is described material receiving mechanism, described material transport mechanism and described testing agency provide support, described controlling organization is installed in described gripper shoe, described material transport mechanism is arranged between described material receiving mechanism and described testing agency, and described welding material is sent to described testing agency by described material receiving mechanism locates, described testing agency carries out the detection of weld strength to the described welding material sending.
2. a kind of automatic detection system of materials as claimed in claim 1, it is characterized in that: described material receiving mechanism comprises the horizontally disposed cylinder that connects material, the first support and for carrying the piece that connects material of described welding material, described the first support is arranged in described gripper shoe, the described cylinder that connects material is provided with the first expansion link, the end of described the first expansion link is connected with the moving assembly by the described air cylinder driven that connects material, the described piece that connects material is installed on described moving assembly, described in the piece that connects material be provided with the material trough for welding material described in support.
3. a kind of automatic detection system of materials as claimed in claim 2, it is characterized in that: described moving assembly comprises the first line slideway, the second line slideway and moving member, described the first line slideway is fixedly arranged in described gripper shoe, described the second line slideway is fixedly arranged on described the first support, on described the first line slideway, be slidably equipped with the first slide block, on described the second line slideway, be slidably equipped with the second slide block, described moving member is by a base plate and the first side plate of being oppositely arranged, the second side plate encloses and forms, described the first side plate is fixedly arranged on described the first slide block and with described the first expansion link and is fixedly connected with, described base plate is fixedly arranged on described the second slide block, the described piece that connects material is installed on described moving member.
4. a kind of automatic detection system of materials as claimed in claim 3, it is characterized in that: described moving assembly also comprises the first mount pad and erection column, described the first side plate is provided with first installing hole suitable with described erection column profile, described the second side plate is provided with second installing hole corresponding with described the first installing hole, one end of described erection column is fixedly arranged in described the first installing hole, the other end is fixedly arranged in described the second installing hole, described the first mount pad is provided with three installing hole suitable with described erection column, described the first mount pad is sheathed on described erection column, described the first mount pad is also provided with the mounting groove for the piece that connects material described in fixing, the described piece that connects material is fixedly arranged in described mounting groove.
5. a kind of automatic detection system of materials as claimed in claim 4, it is characterized in that: described erection column is set to two, two described erection columns are arranged side by side, described in each, on erection column, be arranged with spring, described spring is located between described the first side plate and described the first mount pad, one end of described spring is fixedly arranged on described the first side plate, the other end is resisted against a side of described the first mount pad, described the second side plate is provided with differential head, described differential head has a differential gauge head, and the end of described differential gauge head is resisted against another side of described the first mount pad.
6. a kind of automatic detection system of materials as described in any one in claim 2 to 5, it is characterized in that: described material transport mechanism comprises thrust cylinder, material toggling piece and second support of horizontally disposed feeding cylinder, vertically setting, described the second support is installed in described gripper shoe, described feeding cylinder is provided with the second expansion link, described thrust cylinder is connected with described the second expansion link by coupling assembling, described thrust cylinder is provided with the 3rd expansion link, and described material toggling piece is fixedly arranged on the end of described the 3rd expansion link.
7. a kind of automatic detection system of materials as claimed in claim 6, it is characterized in that: described coupling assembling comprises the first connector, the second connector, lead and installing plate, described installing plate is fixedly arranged on described the second support, described the first connector is fixedly arranged on the end of described the second expansion link, described the second connector is arranged on described thrust cylinder, described the first connector is fixedly connected with described the second connector, described the second connector is provided with four installing hole suitable with described lead profile, described installing plate is provided with five installing hole corresponding with described the 4th installing hole, one end of described lead is fixedly arranged in described the 4th installing hole, other end stir yourself is inserted in described the 5th installing hole.
8. a kind of automatic detection system of materials as claimed in claim 2, it is characterized in that: described testing agency comprises the binder cylinder of vertical setting, detect mount pad and the 3rd support, described detection mount pad is provided with the groove suitable with described welding material, the center line of described groove and the center line of described material trough are on same straight line, described welding material enters described groove by the entrance point of described groove, and stretch out the port of export of described groove, described binder cylinder is installed on described the 3rd support, and be arranged at the top of the described port of export, described binder cylinder comprises the 4th expansion link, described testing agency also comprises the depression bar that can be resisted against on described welding material and passes through the force value of the described depression bar generation of measurement for detection of the pressure-detecting device of described welding material weld strength, described pressure-detecting device is located at the end of described the 4th expansion link, described depression bar is located at the bottom of described pressure-detecting device.
9. a kind of automatic detection system of materials as claimed in claim 8, it is characterized in that: described material transport mechanism also comprise be arranged at described detection mount pad and described in the guide holder that connects material between piece, described guide holder is provided with U-shaped groove, and the center line of the center line of described U-shaped groove, the center line of described groove and described material trough is on same straight line.
10. a kind of automatic detection system of materials as claimed in claim 8, it is characterized in that: also comprise the 4th support and for receiving the blanking groove of the described welding material having detected, groove connects material, described the 4th support is installed in described gripper shoe, one end of described blanking groove is near the outside of the described port of export, another rectifies the openend to the described groove that connects material, described the 3rd support is provided with the blanking groove gripper shoe for supporting described blanking groove, the described groove that connects material is located at the below of described blanking groove, and be fixedly arranged on described binder cylinder supports frame, the bottom of the described groove that connects material is provided with horizontally disposed rewinding cylinder, in the described groove that connects material, be provided with scraping wings, described rewinding cylinder is provided with the 5th expansion link, described scraping wings is fixedly connected with described the 5th expansion link.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320893079.6U CN203765192U (en) | 2013-12-31 | 2013-12-31 | Automatic material detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320893079.6U CN203765192U (en) | 2013-12-31 | 2013-12-31 | Automatic material detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203765192U true CN203765192U (en) | 2014-08-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320893079.6U Withdrawn - After Issue CN203765192U (en) | 2013-12-31 | 2013-12-31 | Automatic material detection system |
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| Country | Link |
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| CN (1) | CN203765192U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104741840A (en) * | 2013-12-31 | 2015-07-01 | 深圳市金洲精工科技股份有限公司 | Automatic material detection system |
| CN104785964A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Radiant section coil pipe welding work station |
| CN105013722A (en) * | 2015-08-10 | 2015-11-04 | 重庆豪能兴富同步器有限公司 | Defective product removing device for synchronizer assemblies |
-
2013
- 2013-12-31 CN CN201320893079.6U patent/CN203765192U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104741840A (en) * | 2013-12-31 | 2015-07-01 | 深圳市金洲精工科技股份有限公司 | Automatic material detection system |
| CN104741840B (en) * | 2013-12-31 | 2016-04-27 | 深圳市金洲精工科技股份有限公司 | A kind of automatic detection system of materials |
| CN104785964A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Radiant section coil pipe welding work station |
| CN105013722A (en) * | 2015-08-10 | 2015-11-04 | 重庆豪能兴富同步器有限公司 | Defective product removing device for synchronizer assemblies |
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