CN203765133U - Welding strip distributing mechanism of solar cell series welding machine - Google Patents
Welding strip distributing mechanism of solar cell series welding machine Download PDFInfo
- Publication number
- CN203765133U CN203765133U CN201420157351.9U CN201420157351U CN203765133U CN 203765133 U CN203765133 U CN 203765133U CN 201420157351 U CN201420157351 U CN 201420157351U CN 203765133 U CN203765133 U CN 203765133U
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- China
- Prior art keywords
- welding
- band
- rotating shaft
- strip
- putting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000003466 welding Methods 0.000 title claims abstract description 178
- 230000001360 synchronised effect Effects 0.000 claims description 18
- 238000000926 separation method Methods 0.000 claims description 8
- 238000004804 winding Methods 0.000 abstract 3
- 238000005096 rolling process Methods 0.000 abstract 1
- 239000012530 fluid Substances 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 5
- 206010013647 Drowning Diseases 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 235000012431 wafers Nutrition 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000004807 localization Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model discloses a welding strip distributing mechanism of a solar cell series welding machine and solves the problem of low welding strength caused by the fact that a welding strip is prone to breaking due to unreasonable structure of a distributing mechanism in the prior art. The welding strip distributing mechanism is characterized in that a W-shaped welding strip separating plate (16) is arranged at the bottom of a U-shaped frame (15), strip placing rotating shaft bearings (18) and a strip placing rotating shaft (19) are arranged on vertical plates on two sides of the U-shaped frame (15) respectively, a pair of strip placing rotating rollers (20) is fixedly arranged on the strip placing rotating shaft (19), an inner circle step (21) is arranged on the inner side of each strip placing rotating roller, a welding strip winding drum (23) wound by a welding strip (13) is movably connected between the two inner circle steps (21) of the two strip placing rotating rollers (20) in a clamped manner, winding disc outer edges (24) on two sides of the welding strip winding drum (23) and rubber rings (22) connected on the inner circle steps (21) in a sleeved manner are connected together in a rolling manner. The welding strip distributing mechanism has the advantages of convenience in operation and simple structure and is especially suitable for the field of solar cell high-speed series welding.
Description
Technical field
The present invention relates to a kind of series welding machine of solar battery sheet, particularly the welding in a kind of solar battery sheet series welding machine is supplied with Zou Song mechanism.
Background technology
Solar battery sheet series welding machine be under the control of PLC automatically by the both positive and negative polarity series welding of multi-disc solar battery sheet equipment together, comprise welding dispensing mechanism, help welding mechanism, solar battery sheet feed mechanism, solar battery sheet detent mechanism and automatically transmit welding microscope carrier.On solar battery sheet, operated by rotary motion has many cell piece main grid lines, need to be by many parallel weldings difference series weldings on many main grid lines.In the series welding process of solar battery sheet, the transmission of welding welding and separation tape transport are very important operations.At present, the canoe of welding is to rely on mechanical drawstring or pneumatic drawstring, the method that adopts mechanical type to separate welding completes point band and a tape transport, there is the defect of welding discontinuity, easily make welding bending be wound around, cause the generation of broken belt, had influence on weld strength, and reduced welding quality, reduce the production efficiency of whole production line.
Summary of the invention
The invention provides a kind of welding dispensing mechanism of solar battery sheet series welding machine, the dispensing mechanism unreasonable structure that has solved prior art existence causes the easy broken belt of welding to make the technical problem that weld strength is not high.
The present invention solves above technical problem by the following technical programs:
A kind of welding dispensing mechanism of solar battery sheet series welding machine, comprise U-shaped framework, be provided with W shape welding demarcation strip in the bottom of U-shaped framework, in W shape welding demarcation strip, be provided with multiple band separation troughs of putting, the welding being relaxed is separated respectively in corresponding slot segmentation, be beneficial to send reposefully band and welding, in the vertical plates on both sides of U-shaped framework, be respectively arranged with and put band shaft bearing, put with the two ends of rotating shaft and be separately positioned on and put in band shaft bearing, be fixedly installed a pair of band swing roller of putting in rotating shaft putting band, be provided with inner circle step putting with the inner side of swing roller, on inner circle step, be socketed with rubber ring, the welding reel active card that is wound with welding is connected on two and puts between band swing roller, two put the back shaft arranging with swing roller with in the vertical plates on both sides of U-shaped framework supports welding reel jointly, the rubber ring being socketed on the reel outer rim of welding reel both sides and inner circle step rolls and is connected together, in the time putting band rotating shaft active rotation, putting band swing roller and inner circle step all rotates, the rubber ring being socketed on inner circle step makes the rotation of welding reel by frictional force, realize putting down of welding.On the lateral surface of a cant board of U-shaped framework, be provided with direct-drive motor, on the output shaft of direct-drive motor, be provided with motor synchronous belt wheel, be fixedly installed rotating shaft synchronous pulley putting with one end of rotating shaft, between motor synchronous belt wheel and rotating shaft synchronous pulley, be provided with synchronous driving belt, the welding putting down from welding reel is arranged on putting in band separation trough of arranging in W shape welding demarcation strip.
In the vertical plates on both sides of U-shaped framework, be provided with a pair of second and put band shaft bearing, in a pair of second puts band shaft bearing, be provided with second and put band rotating shaft, put band second and be provided with second in rotating shaft and put band swing roller, put and on band swing roller, be provided with the second welding volume second; In the vertical plates on both sides of U-shaped framework, be provided with a pair of the 3rd and put band shaft bearing, in a pair of the 3rd puts band shaft bearing, be provided with the 3rd and put band rotating shaft, put band the 3rd and be provided with the 3rd in rotating shaft and put band swing roller, put and on band swing roller, be provided with the 3rd welding volume the 3rd.
On U-shaped framework, be according on, in, under be divided into three assembly welding band rotation systems, rotate for driving welding feeding, every assembly welding band rotation system is installed two countershaft bearing blocks, between pair of bearings mount pad, arrange initiatively put band rotating shaft, on another countershaft bearing block, install as the driven spindle that supports welding reel, the motor synchronous belt wheel arranging on the output shaft of direct-drive motor is connected with putting the rotating shaft synchronous pulley being fixedly installed with one end of rotating shaft by synchronous driving belt, start the intermittence of direct-drive motor and make welding reel intermittent rotary, welding is put into putting in band separation trough of arranging in W shape welding demarcation strip.
When work, put on band swing roller three groups of the upper, middle and lower that work point on the offensive is not placed on three volume welding reels U-shaped framework, make it freely to rotate, the leader tape of three assembly welding bands is kept apart with the band separation trough of putting arranging in W shape welding demarcation strip respectively, then, walking around the spindle Yu Hou of reinforced company road welding drawstring parts is connected.After direct-drive motor starts, what drive was attached thereto puts band rotating shaft rotation, putting band rotating shaft drives again and puts band swing roller rotation, on the inner circle step arranging by the inner side of putting with swing roller, being socketed with rubber ring rotates welding reel, welding reel rotates backward and starts welding to put down, welding is walked around reinforced company's spindle and is entered into putting between band separation trough that W shape welding demarcation strip arranges, be natural torsion state, putting with the welding frequency of frequency and cell piece of whole welding matches, and so just ensured that in series welding process, welding is difficult for breaking and bending.The movable snap fit of welding reel has also brought the advantage that tape swapping is convenient and the tape swapping time interval is long, the production frequency of particularly suitable high speed series welding.
The present invention has not only improved series welding speed when solar battery sheet is welded, reduce the manual intervention time, and ensured serial connection put with welding integrality and naturality in process, thereby solar battery sheet series welding efficiency and welding quality are improved, and reduce cost, the present invention simultaneously has easy to operate, simple in structure advantage, is specially adapted to the application of solar battery sheet high speed series welding field.
Brief description of the drawings
Fig. 1 is the structural representation of welding dispensing mechanism of the present invention;
Fig. 2 is the structural representation in main apparent direction of welding dispensing mechanism of the present invention;
Fig. 3 is the structural representation that helps welding mechanism of the present invention;
Fig. 4 is the structural representation in main apparent direction that helps welding mechanism of the present invention;
Fig. 5 is the structural representation of solar silicon wafers detent mechanism of the present invention;
Fig. 6 be solar silicon wafers detent mechanism of the present invention at the structural representation of overlooking in direction;
Fig. 7 is the structural representation of automatic transmission welding microscope carrier of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail:
A kind of automatic string welding machine, comprise automatic transmission welding microscope carrier, automatically on transmission welding microscope carrier, be provided with the automatically controlled feed belt of welding microscope carrier, be provided with solar battery sheet automatical feeding system in a side that automatically transmits welding microscope carrier, in solar battery sheet automatical feeding system, be provided with cell piece detent mechanism and solar battery sheet feed mechanism, on solar battery sheet feed mechanism, be provided with cell piece and pick and place sucker, be provided with welding dispensing mechanism at the left end that automatically transmits welding microscope carrier, automatically transmitting between welding microscope carrier and welding dispensing mechanism and be respectively arranged with and help welding mechanism and welding shut-off mechanism, be arranged on welding 13 in welding dispensing mechanism successively by helping welding mechanism and welding shut-off mechanism and the solar battery sheet being arranged in the welding position of automatic transmission welding microscope carrier to be welded together, automatically transmit welding microscope carrier welding position directly over be provided with pressure welding mechanism, be movably set with and draw strip welding mechanism at the opposite side that automatically transmits welding microscope carrier, drawing the embedding mouth that is provided with clamping welding 13 heads on strip welding mechanism.
Welding dispensing mechanism, comprise U-shaped framework 15, be provided with W shape welding demarcation strip 16 in the bottom of U-shaped framework 15, in the vertical plates on both sides of U-shaped framework 15, be respectively arranged with and put band shaft bearing 18, put with the two ends of rotating shaft 19 and be separately positioned on and put in band shaft bearing 18, be fixedly installed a pair of band swing roller 20 of putting in rotating shaft 19 putting band, be provided with inner circle step 21 putting with the inner side of swing roller 20, on inner circle step 21, be socketed with rubber ring 22, welding reel 23 active card that are wound with welding 13 are connected between the two two inner circle steps 21 of putting with swing roller 20, on the reel outer rim 24 of welding reel 23 both sides and inner circle step 21, the rubber ring 22 of socket rolls and is connected together, on the lateral surface of a cant board of U-shaped framework 15, be provided with direct-drive motor 28, on the output shaft of direct-drive motor 28, be provided with motor synchronous belt wheel 27, be fixedly installed rotating shaft synchronous pulley 25 putting with one end of rotating shaft 19, between motor synchronous belt wheel 27 and rotating shaft synchronous pulley 25, be provided with synchronous driving belt 26, the welding 13 putting down from welding reel 23 is arranged on putting in band separation trough 17 of arranging in W shape welding demarcation strip 16.
In the vertical plates on both sides of U-shaped framework 15, be provided with second and put band shaft bearing, second and put band rotating shaft and second and put band swing roller 30, put band second and be provided with the second welding volume 29 on swing roller; In the vertical plates on both sides of U-shaped framework 15, be provided with the 3rd and put band shaft bearing, the 3rd and put band rotating shaft and the 3rd and put band swing roller 31, put band the 3rd and be provided with the 3rd welding volume 32 on swing roller 31.
Help welding mechanism, comprise and help welding mechanism transfer station 33, on the left side that helps welding mechanism transfer station 33 arrange help welding fluid soak drown groove 34, arrange and help welding fluid 44 in groove 34 helping welding fluid to soak to drown, on the table top of right-hand part that helps welding mechanism transfer station 33, be provided with welding gathering sill 36, be provided with welding and import arc piece 41 downwards helping welding fluid to soak the left side bottom land of drowning in groove 34, be provided with welding and upwards derive arc piece 43 helping welding fluid to soak the right side bottom land of drowning in groove 34, help welding fluid and soak the groove cover plate 35 of drowning helping welding fluid to soak to drown to arrange on the notch of groove 34, be provided with and press down welding arc piece 42 helping welding fluid to soak to drown on the bottom surface of groove cover plate 35, between groove 34 bottom surfaces, be provided with the welding 13 from welding dispensing mechanism pressing down welding arc piece 42 and help welding fluid to soak to drown, be movably arranged in welding gathering sill 36 by helping welding fluid to soak the welding 13 of drowning after groove 34, directly over welding gathering sill 36, be provided with inverted L-shaped platen air cylinder support 37, on inverted L-shaped platen air cylinder support 37, be provided with lower air cylinder 38, on the notch of welding gathering sill 36, be movably set with T shape platen piece 39, crown lower end at T shape platen piece 39 is provided with rubber ring 45, together with the bottom of T shape platen piece 39 is crimped on welding 13 activities in welding gathering sill 36.
On inverted L-shaped platen air cylinder support 37, be provided with two lower air cylinders 38 along the trend of welding gathering sill 36, on the notch of the welding gathering sill 36 under lower air cylinder 38, be provided with T shape platen piece 39, be provided with gathering sill pressing plate 40 helping on the welding gathering sill 36 in welding mechanism transfer station 33 of inverted L-shaped platen air cylinder support 37 right sides.
Solar battery sheet detent mechanism, comprise positioning table base 46, on positioning table base 46, be fixedly installed column 47, be fixedly installed positioning table 48 on the top of column 47, in the table top right edge of positioning table 48, be provided with the right locating shaft 51 of a row, on each right locating shaft 51, be provided with right locating wheel 52, locating shaft 49 be provided with a row in the table top back side edge of positioning table 48 after, locating wheel 50 after being provided with on each rear locating shaft 49, on the table top of positioning table 48, be respectively arranged with a pair of rear tilted direction gas hole 53 and a pair of right tilted direction gas hole 54, below the table top of positioning table 48, be provided with location air blowing cylinder 1, location air blowing cylinder 1 is connected together with a pair of rear tilted direction gas hole 53 and a pair of right tilted direction gas hole 54 respectively.
On the table top of positioning table 48, be provided with solar silicon wafers detection and localization hole 55, under solar battery sheet detection and localization hole 55, be provided with solar battery sheet positioning shooting machine 56, on the table top of positioning table 48, be movably set with the 3rd solar battery sheet.
Automatically transmit welding microscope carrier, comprise welding microscope carrier pedestal 2, on welding microscope carrier pedestal 2, be provided with welding transfer station 3, left end in welding transfer station 3 is provided with weld zone 4, right-hand member in welding transfer station 3 is provided with transfer district 5, on weld zone 4, be provided with weld zone welding negative pressure sucker 6, in transfer district 5, be provided with transfer district welding negative pressure sucker 7, in welding transfer station 3, be provided with solar battery sheet negative pressure bothrium 8, on welding microscope carrier pedestal 2, be provided with negative pressure air cylinder support 9, on negative pressure air cylinder support 9, be respectively arranged with welding negative pressure cylinder 10 and cell piece negative pressure cylinder 11, welding negative pressure cylinder 10 is connected together with weld zone welding negative pressure sucker 6 and transfer district welding negative pressure sucker 7 respectively by welding negative pressure tracheae 14, cell piece negative pressure cylinder 11 is connected together by silicon chip negative pressure tracheae 12 and solar battery sheet negative pressure bothrium 8.On weld zone 4, be movably set with second solar battery sheet, in transfer district 5, be movably set with first solar battery sheet.
Claims (2)
1. the welding dispensing mechanism of a solar battery sheet series welding machine, comprise U-shaped framework (15), it is characterized in that, be provided with W shape welding demarcation strip (16) in the bottom of U-shaped framework (15), in the vertical plates on both sides of U-shaped framework (15), be respectively arranged with and put band shaft bearing (18), the two ends of putting band rotating shaft (19) are separately positioned on puts in band shaft bearing (18), on band rotating shaft (19), be fixedly installed a pair of band swing roller (20) of putting putting, be provided with inner circle step (21) in the inner side of putting band swing roller (20), on inner circle step (21), be socketed with rubber ring (22), welding reel (23) active card that is wound with welding (13) is connected on two and puts between two inner circle steps (21) of band swing roller (20), the reel outer rim (24) of welding reel (23) both sides is rolled and is connected together with the rubber ring (22) of the upper socket of inner circle step (21), on the lateral surface of a cant board of U-shaped framework (15), be provided with direct-drive motor (28), on the output shaft of direct-drive motor (28), be provided with motor synchronous belt wheel (27), be fixedly installed rotating shaft synchronous pulley (25) in the one end of putting band rotating shaft (19), between motor synchronous belt wheel (27) and rotating shaft synchronous pulley (25), be provided with synchronous driving belt (26), the welding (13) putting down from welding reel (23) is arranged on putting in band separation trough (17) of arranging in W shape welding demarcation strip (16).
2. the welding dispensing mechanism of a kind of solar battery sheet series welding machine according to claim 1, it is characterized in that, in the vertical plates on both sides of U-shaped framework (15), be provided with second and put band shaft bearing, second and put band rotating shaft and second and put band swing roller (30), put band second and be provided with the second welding volume (29) on swing roller; In the vertical plates on both sides of U-shaped framework (15), be provided with the 3rd and put band shaft bearing, the 3rd and put band rotating shaft and the 3rd and put band swing roller (31), put and on band swing roller (31), be provided with the 3rd welding volume (32) the 3rd.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420157351.9U CN203765133U (en) | 2014-04-02 | 2014-04-02 | Welding strip distributing mechanism of solar cell series welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420157351.9U CN203765133U (en) | 2014-04-02 | 2014-04-02 | Welding strip distributing mechanism of solar cell series welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203765133U true CN203765133U (en) | 2014-08-13 |
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ID=51282379
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420157351.9U Expired - Fee Related CN203765133U (en) | 2014-04-02 | 2014-04-02 | Welding strip distributing mechanism of solar cell series welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203765133U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084662A (en) * | 2014-04-02 | 2014-10-08 | 太原风华信息装备股份有限公司 | Solder strip delivery mechanism of solar cell serial welding machine |
| CN104308258A (en) * | 2014-10-28 | 2015-01-28 | 湖州华宁金属材料有限公司 | Automatic pipe cutting machine with stacking device |
-
2014
- 2014-04-02 CN CN201420157351.9U patent/CN203765133U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084662A (en) * | 2014-04-02 | 2014-10-08 | 太原风华信息装备股份有限公司 | Solder strip delivery mechanism of solar cell serial welding machine |
| CN104308258A (en) * | 2014-10-28 | 2015-01-28 | 湖州华宁金属材料有限公司 | Automatic pipe cutting machine with stacking device |
| CN104308258B (en) * | 2014-10-28 | 2016-09-14 | 温州大学 | The automatic casing cutter of device piled up by band |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 030024 Taiyuan, Shanxi Province, Berlin District, Heping Road, No. 115 Patentee after: CETC FENGHUA INFORMATION EQUIPMENT CO.,LTD. Address before: 030024 Taiyuan Heping Road, Shanxi, No. 115 Patentee before: TAIYUAN FENGHUA INFORMATION EQUIPMENT Co.,Ltd. |
|
| CP03 | Change of name, title or address | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140813 |