Microwave oven film capacitor
Technical field
The utility model relates to capacitor technology field, particularly a kind of microwave oven film capacitor with metal shell.
Background technology
Microwave oven film capacitor is the widely used a kind of discrete electronic component of microwave oven electrical apparatus industry, its the most general structure is oily formula paper capacitor, or by epoxy resin injection to being equipped with in the plastic casing of capacitor body, fuse is to be reeled and formed by metallized organic film, fuse both ends of the surface evaporation has the coat of metal, and wire is connected with the coat of metal.Epoxy resin is sealed in fuse in plastic casing through solidifying of certain hour.Plastic casing, heat radiation is slow, and poor thermal conductivity is more difficultly accomplished completely fire-retardantly, and fail safe has much room for improvement.Epoxy resin thermal conductivity is poor, more difficultly accomplish explosion-proofly, do not fire, along with the continuous maturation in market and competition, the architecture advances of microwave oven metallic film capacitor is imperative, produces the problem that the high product of safe and reliable cost performance again becomes Ge Jia manufacturer primary study.
Utility model content
It is a kind of simple and reasonable for structure that the purpose of this utility model is to provide, and good heat dissipation effect, the microwave oven film capacitor that anti-flammability is strong, high temperature resistant, explosion-proof, safe and reliable, the life-span is long, to overcome the deficiencies in the prior art.
The purpose of this utility model is achieved in that
A kind of microwave oven film capacitor, comprise metal shell, capacitor core, discharge resistance, insulation cover plate, binding post and terminal insulating case, capacitor core and discharge resistance are connected in parallel, and be arranged on bottom insulation cover plate, binding post is arranged on insulation cover plate top, and be electrically connected with capacitor core and discharge resistance, terminal insulating case is arranged on binding post periphery, it is characterized in that: described metal shell top is opened wide, metal shell inwall opens wide place near top and is provided with supporting convex, insulation cover plate is carried on supporting convex, in metal shell, be filled with heat conduction explosion-proof layer, capacitor core, discharge resistance and insulation cover plate are encapsulated in metal shell by heat conduction explosion-proof layer.
The purpose of this utility model can also adopt following technical measures to solve:
As scheme more specifically, described metal shell inner surface and outer surface all plate dielectric film.Dielectric film has guaranteed to insulate between metal shell and capacitor core and between metal shell and air, improves its fail safe.
Described capacitor core is reeled and to be formed by metallized organic film, and capacitor core both ends of the surface are provided with evaporation metal coating electrode, and evaporation metal coating electrode is by drawing wire and binding post is electrically connected.
Described capacitor core is provided with sealant outward, and sealant is wrapped in capacitor core outer surface.Sealant is made by special seal material, and it spreads upon around capacitor core, guarantees capacitor core sealing completely around, then can be toward embedding heat conduction explosion-proof lamp in metal shell, the solid rear formation heat conduction explosion-proof layer of heat conduction explosion-proof lamp.
The beneficial effects of the utility model are as follows:
(1) shell of this kind of microwave oven film capacitor adopts metal material to make, conductive coefficient is high, heat can be shed in time, enhance product performance, greatly improved the fire-retardant problem of microwave oven film capacitor plastic casing of using on present market, improve the safety and reliability of product, and more attractive and durable, can better meet the high microwave oven of safety requirements is used;
(2) in metal shell, be filled with heat conduction explosion-proof layer, capacitor core, discharge resistance and insulation cover plate are encapsulated in metal shell by heat conduction explosion-proof layer, heat conduction explosion-proof layer can the very fast caloric value by product itself be delivered on metal shell, then by very fast heat is shed in time of metal shell, make the explosion-proof of product, safety and reliability higher;
(3) capacitor core and discharge resistance pack into after metal shell, insulation cover plate is carried on the supporting convex on metal shell top, realize Primary Location, its technique is simple, then the metal shell that capacitor core, discharge resistance and insulation cover plate are housed is put in feeding machine mould, from gap location filling heat-conductive explosion-proof lamp between metal shell and insulation cover plate, until explosion-proof lamp is full of metal shell top open part, formation heat conduction explosion-proof layer after heat conduction explosion-proof lamp is solid; After embedding completes, product also needs to detect through withstand voltage, loss angle and insulation resistance.
Accompanying drawing explanation
Fig. 1 is the utility model one example structure schematic diagram.
Fig. 2 is the utility model side structure schematic diagram.
Fig. 3 is the A-A sectional structure schematic diagram of Fig. 2.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
Referring to shown in Fig. 1 to Fig. 3, a kind of microwave oven film capacitor, comprise metal shell 1, capacitor core 5, discharge resistance 6, insulation cover plate 7, binding post 4 and terminal insulating case 3, capacitor core 5 and discharge resistance 6 are connected in parallel, and be arranged on insulation cover plate 7 bottoms, binding post 4 is arranged on insulation cover plate 7 tops, and be electrically connected with capacitor core 5 and discharge resistance 6, terminal insulating case 3 is arranged on binding post 4 peripheries, described metal shell 1 top is opened wide, metal shell 1 inwall opens wide place near top and is provided with supporting convex 11, insulation cover plate 7 is carried on supporting convex 11, in metal shell 1, be filled with heat conduction explosion-proof layer 2, capacitor core 5, discharge resistance 6 and insulation cover plate 7 are encapsulated in metal shell 1 by heat conduction explosion-proof layer 2.
Described supporting convex 11 is formed toward interior punching press from outer from metal shell 1.
Described metal shell 1 inner surface and outer surface all plate dielectric film 12.
Described capacitor core 5 is reeled and is formed by metallized organic film, and capacitor core 5 both ends of the surface are provided with evaporation metal coating electrode, and evaporation metal coating electrode is electrically connected with binding post 4 by drawing wire 52.Described organic film includes but not limited to polyester film and polypropylene film, and organic film thickness is between 0.001 to 0.02mm.The described coat of metal includes but not limited to aluminium, silver, zinc or allumen, and metal layer thickness is between 0.03 to 0.2 μ m.
The described wire 52 of drawing is for surperficial copper cash or the copper sheet that is provided with insulating barrier 53.Described insulating barrier 53 includes but not limited to PU material, and thickness is between 10 to 20 μ m.
Described capacitor core 5 is outer is also provided with sealant 51, and sealant 51 is wrapped in capacitor core 5 outer surfaces.
Described metal shell 1 includes but not limited to aluminium shell and alloy shell thereof, and metal shell 1 thickness is between 0.4 to 0.6mm.
The material of described heat conduction explosion-proof layer 2 includes but not limited to epoxy resin, plastics, heat-conducting plastic, PUR and heat conduction casting glue.
The above specific embodiment, is only preferred embodiment of the present utility model, and the impartial design variation of such as doing according to the utility model claim, all should be the utility model technology and contain.